Mover-technology Camper trolley 2500 User manual

CAMPER TROLLEY

MOVER-TECHNOLOGY

CAMPER

TROLLEY

(EN)

Model

2500

and

Model

1500

Congratulations

on

the

purchase

of

your

new

Camper

Trolley,

and

thank

you

for

choosing

a

product

from

Mover-

Technology

.

It

is

important

that

you read

this

manual

thoroughly

before using

your

Camper

Trolley. Unauthorized use

or

maintenance

may

result

in

voidance

of

the

guarantee.

WARNING

NOTICE

FOR

BATTERY

Charge

the

battery

completely

before

first

use!

The Lithium

battery

installed in

this

machine has

only

been charged

to

part

of

its

capacity (as

freight

regulations prescribe).

It

is

vital

that

you charge

the

battery

to

its

full capacity before operating

the

machine

to

ensure high performance and long life. Charging

for

the

first

time

may

take

6-8

hours (see recharging

instructions)

.

Always

recharge

fully

after

use

until

the

LED

light

turns

green!

Recharge

Periodically!

If

the

Camper Trolley goes unused

for

more

than

two

months,

it

is

highly

recommended

to

inspect and

charge

the

battery

until

the

LED

on the

charger

changes

from

red

to

green,

in

order

to

maintain

maximum

battery

life and performance.

Do

not

store the Camper Trolley in

direct

sunlight

or

at

high

temperatures.

High

temperatures

may

drain

the

battery

quickly.

Failure

to

follow

these

instructions

will

damage

the

battery

and

void

the

battery's

warranty!

Batteries:

Charging

and

changing

Battery

for

Camper

Trolley

1.

To charge the Camper Trolley

battery,

connect the charger

to

the

Camper

Trolley by placing the

charging plug in the

outlet

on

the

back end cover.

2. The

battery

charger

displays a

constant

red

light

while charging is in progress. Completion

of

battery

charging is indicated

by

a

constant

green

light

.

·

~

"

..

.u

·-

11

Battery

Charger

Charging

Battery

Charger

Fully Charged

Changing

the

remote

control

battery

1. Loosen

the

4 screws on

the

ba

ck

of

the

remote

control

and

remove

the

panel.

2.

Replace

the

old

battery

with

a

new

one

of

the

same

type

.

Remember

to

protect

the

environment

when

disposing

of

batteries-

do

not

dispose

of

them

with

ordinary

household

was

te.

Technical

Data

Model

2500

Model1500

Battery

voltage

14.8

14.8V

(some

versions

may

use

14.4V_l

Batterv

type

Lithium

Battery

capacity

Approx.

10

000

mAh

Approx.

5

000

mAh

Battery

operating

Approx

. 30

min

.

operation

Approx.

30

min.

operation

capacity

Battery

charger

100-240

V 2 A

100-240

V 1 A

Remote

control

battery

2 x AA

1.5

Volt

2 x AA

1.5

Volt

Max. load stress

300

ko

300

kg

Speed

unloaded

Approx.

9

m/min.

Approx.

9

m/min.

Speed loaded

Approx.

7

m/min.

Approx.

7

m/min

.

Motor

4 x

DC

motors

2 x

DC

motors

Safety

function

3

min.

Auto

shut-off.

3

min.

Auto

shut-off.

Hauling

capacity

Trailers

up to 2

500

kg

Trailers

up

to

1 500 kg

Caterpillar

tracks

2

with

rubber

profiles

2

with

rubber

profiles

Weight

Approx

.

35

kg

Approx.

20 kg

Contents

of

carton

When

unpacking

the

Camper

Trolle

y,

please check

that

all

parts

are

in

the

carton.

If

any

of

the

items

are

missing:

Contact

your

dealer.

Model2500

Model1500

Operating

Manual 1 1

Camper

Trolley

1 1

Charg_er 1 1

Remote

control

incl.

2x

1 1

AA

batteries

T

ransport

bag 1 1

+ Suspension

fixture

consisting

of

the

following

parts':

Security

ring

'

(cotter)

1 1

Outer

mounting

tube

1 1

Inner

mounting

tube

1 1

Extension

for

inn

er

tube

1 1

Mounting

bracket

for

1 1

inner

tube

Female

for

mounting

1 1

Bracket

Support

plate

for

female

1 0

mounting

bracket

Clamp 1 0

+

Screws

and

nuts

for

suspens

ion

f1tt1ng

.

1

Not

applicable

in

Australia

and New Zealand.

12

EC

DECLARATION

OF

CONFORMITY

No.:

1

The

manufacturer,

and/

or

any

authorized

representative

of

the

manufacturer

within

the

European

Community,

hereinafter

referred

to

as

Mover-Technology ApS

Dagmarsgade

17,

DK

-

6760

Ribe

declares

that

the

products

Camper

Trolley CT1500 and

Camper

Trolley

CT2500

have

been

manufactured

in

conformity

with

the

provisions

of

the

following

EC

directives

·

98/37/EC-

The Machinery Directive

·

99/5

/

EC-

The

R&TTE

Directive

·

2004

/108/

EC-

The

EMC

Directive

·

2002/95/EC-

The RoHS Directive

·

2002/96/EC

-The

WEEE

Directive

and

that

all

standards

mentioned

overleaf

have

been

applied.

The

last

two

digits

of

the

year

of

the

CE

approval:

12

13

Reference

to

standards

(or

parts

hereof)

applied

in

connection

with

this

Declaration

of

Conformity:

harmonized

standards:

EN

953:

2003 Safety

of

Machinery-

Guards-

General

requirements

for

the

design and

construction

of

fixed and

movable

guards

EN

954-1:2003

Safety

of

Machinery.

Safety-related

parts

of

control systems. Part

1:

General

principles

for

design

EN

1037:1998

Safety

of

Machinery-

prevention

of

unexpected

start-up

EN

12100-1:2005

Safety

of

Machinery-

Basic concepts and general principles

for

design-

Part 1: Basic

terminology,

methodology

EN

12100-2:2005

Safety

of

Machinery-

Basic concepts and general principles

for

design-

Part 2: Technical principles

EN

13850:2006

Safety

of

Machinery-

Emergency

stop-

Principles

for

design

EN

13857:2008

Safety distances

to

prevent

hazard zones being reached by

upper

and

lower

limbs

EN

60204

-

1:2006

Safety

of

Machinery -Electrical

equipment

of

machines -Part

1:

General

requirements

Mover-Technology

ApS

Dagmar

s

gade

17, DK-6760 Ribe,

Denma

rk

14

Before

Use:

Preparing

the

Camper

Trolley

Checking

the

status

1. Unpack

the

camper

trolley

and check

that

the

camper

trolley

is clean and

not

broken

2.

Make sure

the

camper

trolley

battery

is charged according

to

instructions

Mounting

the

suspension

fitting

-

standard

bracket

If

there

is a plastic

cover

over

the side

member

system on the caravan,

it

can

be

helpful to remove

it

while

mounting

the

suspension

fitting.

Mounting

bracket

for

inner

Al:

Outer

mounting

tube

.

~~m_o_u_n_ti_n_a_t_ub_e

__________

~

=i

Inne

r

extension

tube

Female

for

mounting

bracket

r

"'

l A2:

Inner

mounting

tube

1. When

mounting

the

suspension

fitting

from

the

Camper

Trolley

onto

the

caravan,

start

by

gliding

the

two

mounting

tubes,

Aland

A2,

together,

and

then

placing

them

up inside

the

side members.

2.

Next, loosely screw

on

the

mounting

bracket

to

the

inner

mounting

tube,

and screw

the

female piece to

the

mounting

bracket.

If

there

are

larger

distances between side

members,

place

the

extension

tube

inside

the

inner

mounting

tube.

The

illustration

below

shows

the

assembled

suspension

fitting

mounted

on

the

side

membersl:

3. Slide

the

entire

suspension

fitting

as

far

back on the side

members

as possible

to

put

maximum

weight

on the

Camper

Trolley.

Do

not

push the suspension

fitting

so

far

back

that

mounting

and removing

the

Camper

Trolley

becomes

difficult.

The

following

illustration

shows

the

optimal

placement

of

the

suspension

fitting

on

the

caravan:

4:-

Push the

Outer

and

Inner

Mounting Tube

as

far

from

each

other

as possible,

towards

the sides

of

the

side

members.

Tighten

the

left

and

right

brackets

so

that

the

bent

undersides

of

these

are

po

sitioned precisely against

the

outer

side

of

the

side

members.

Make sure

that

the

bolts are

tightened

to

the

maximum

extent

.

(If

the caravan's bearers are

extremely

narrow,

and

the

mounting

tubes

cannot

be

pressed

far

enough

together

upon

mounting,

you can use a hacksaw to shorten

mounting

tube

A2. There

must

be

minimum

10-15

em

inner

overlap

of

the

Outer

and

Inner

mounting

tubes.)

2 Clamp and

support

plate

for

female

mounting

bracket

only come wi

th

Model 2500.

15

5. Once

the

suspension

fitting

is adjusted and fastened to

the

side

members,

tighten

the

clamp

bolt

into

the

side

of

the

inner

mounting

tube.

Mounting

of

Camper

Trolley

1. When

mounting

the Camper Trolley on

the

suspension

fitting,

adjust

the

height

of

the

suspension

fitting

using the

nose/jockey

wheel.

2.

The suspension

fitting

mounted

on

the

Camper Trolley

fits

into a

slit

on

the

underside

of

the

mounting

fitting

on

the

left

side (seen from

the

ball catch) and

can

be

pushed into place in

this

slot.

3.

After

pushing the Camper Trolley into

the

slot in the mounting

fitting,

attach

the

factory-provided

cotter

ring,

which locks the Camper Trolley

in

place.

4.

After

attaching

the

cotter

ring to the Camper Trolley, raise

the

support

wheel to its

highest

position, and release

the

hand brake. This shifts

the

weight

of

the

caravan onto the Camper Trolley.

You

are now ready to

tow

your

caravan.

Illustration

of

the

Camper

Trolley

mounted

on

the

side

members

of

the caravan:

Using

the

Camper

Trolley

VARIANTS

CT2500

is

equipped

with a

tall

or

low

tower

with

ball

joint

CT2500 Tall

tower

CT2500

Height

is

adjustable

Low

tower

SOME ADVICE ON SAFETY AND OPEitATION BEFORE STARTING

1. Familiarize

yourself

with

the

operating manual, and practice

maneuvering

the caravan

on

a

flat

surface before

attempting

to

maneuver

it

on

sloping surfaces. We recommend

testing

your

Camper Trolley

at

home

-also

without

a caravan

-so

you can

try

out

the

different

maneuvering options.

2.

Load:

The Camper Trolley is designed

for

moving caravans weighing up to approx. 2500 kg (Model CT2500)

or

1500 kg (Model CT1500).

In

order

for

Camper Trolley to function

optimally,

the

ball

weight

must

be

at

least

75-85

kg. This ball

weight

creates

about

120-150

kg

of

pressure

on

the

Camper

Trolley. Too

little

weight

on

the

Camper

Trolley

may

result

in

poor

gripping and

poor

towing

results. Greatest pressure is achieved by

mounting

the

Camper :rrolley

as

far

back on

the

side

members

as

possible.

3.

level

surfaces:

To

ensure

optimal

transfer

of

the

Camper Trolley's

power

to the surface

it

is

to operate on,

the

Camper

Irolley

must

move in

the

direction

of

the

antenna, i.e.

forward

. (Except

on

sloping surfaces, see below).

4.

Sloping

surfaces:

OperatinQ the Camper Trolley on sloping surfaces

may

shift

and decrease

the

pressure on

the

Camper Trolley, resulting in

poor

contact

with

the

terrain.

When using

your

Camper-Trolley to

move

your caravan

or

trailer

UP

a slope

or

edge,

the

CT

must

PUSH

the

caravan up

the

slope-

if

necessary, one wheel at a

time.

Optionally, use a

ramp.

o When moving

your

caravan DOWN a slope

the

CT

must

LEAD

the

caravan DOWN the slope.

ATTENTION:

If

going downhill1

it

is

very

important

that

the Camper Trolley

is

turned

180 degrees,

so

that

it

is

moving in reverse, down the hill, i.e. with the antenna opposite the maneuvering direction and facing

the

caravan. This is

important

, as the Camper Trolley

might

otherwise

tip

over

forward.

Special

precaution

5.

Be

aware

that

if

towing down

very

steep inclines

or

on

w

et,

oily surfaces,

it

may

be necessary

to

use

the

hand

brake on

your

caravan

during

operation

if

the

Camper Trolley is unable to hold

the

caravan

or

the caterpillar

tracks

cannot adequately

grip

the

surface.

16

Activating

and

Pairing

the

Camper

Trolley

with

the

remote

control

The

Camper

Tr

olley

comes

pre-paired

with

the

remote

controL

Turn

on

the

Camper

Trolley

by

simply

pressing

the

Start/Stop

button

for

maximum

1-2

seconds.

Turn

on

the

remote

control

by

pushing

the

forward

button

(t ) once.

The

Camper

Trolley

is

now

ready

to

use.

IMPORTANT

Re-pairing

the

Camper

Trolley

1.Turn on the Remote Control by pushing the Forward button (

t)

once. The green

light

on the

Remote Control will turn on.

2.Turn on the

Camper

Trolley by

clicking

the

Start/Stop

button.

The

green

light

on the

Camper

Trolley

will turn on.

3.Now

simultaneously

press and hold the Turn Right

button(-+)

on

the Remote

Control

and

press and hold the

Start/Stop

button on

the

Camper

Trolle

y,

both LED lights

start

to

blink

for

8

seconds,

after

which the LED lights will

light

constantly. Now

the

Camper

Trolley and

Remote

Control

have been

re-paired

and are ready to use.

If

this

pairing

procedure

is

unsuccessful,

the Remote Control will turn

off

automatically

in around 15

seconds,

and

the

user

needs to redo the

procedure

from step

1.

The start/stop button and operating

status

indicator

are

located

on

the

front

of

the

Camper

Trolley

(The

diode

li

ghting

can

be

difficult

to

see

in

strong

sunlight):

Maneuvering

the

Camper

Trolley

The maneuvering

buttons

on

the

remote

control:

Forward:

(f);

Turn

right:(

-+)

Backward:

( /

);Turn

left:

(

<--)

Battery

Indicator

The

battery

indicator

shows

the

Camper

Trolley's

remaining

battery

status.

If

the

capacity

is

too

low,

the

CT

may

not

respond

correctly.

If

the

indicator

itself

weakens,

the

remote

control

battery

needs

to

be

re laced

otherwise

the

CT

ma

not

res

ond

correct/

.

The

Camper

Trolley

logo on

the

remote

contro

l

must

always

point

toward

the

trolley.

Use

both

hands

on

the

remote

control,

and hold

it

horizontally

during

use.

Forward:

To

move

forward,

in

the

same

direction

as

the

antenna,

hold

down

forward

button

(i).

Backward:

To

move

backward/reverse,

hold down

the

back

button

(J.).

Turn:

To

turn, hold down the forward

(t)

or

backward

(t)

button whi

le

at

the

same time holding down one

of

the

turn

buttons

of

the

remote

control

to

turn

right

(-+)

or

left

(~).The

Camper

Trolley

will

only

turn

if

you

first

hold

the

forward

or

backward

button,

followed

by a

turn

button.

Stop:

To stop

the

camper

trolley

from

moving,

simply

release

the

forward

or

backward

button.

17

Deactivating

the

Camper

Trolley

The Camper Trolley shuts

off

automatically

after

3

minutes

if

the

remote

control

is

not

activated

within

that

period.

If

you do

not

want

to

wait

3

minutes

until

the

Camper Trolley shuts

off

automatically, press

the

start/stop

button

to disconnect the power

manually

on the Camper Trolley. Turn

off

the

Remote Control

LED

light by holding down

the Right Button

(-7),

and then pressing

the

left

button

at

the same

time(

~)

After

Use:

Detaching,

Cleaning,

Storing,

and

Maintenance

Detaching

the

Camper

Trolley

Never leave

the

Camper Trolley

mounted

to

the

caravan while towing

the

caravan behind a car.

It

is

important

that

you always detach

the

Camper Trolley

after

use and place

it

in the storage box/bag

together

with

the

remote control.

Wh

en

you have finished towing the caravan and you

wa

nt

to disconnect

the

Camper

Tr

o

ll

ey, pull the parking brake and

adjust

the

nose/jockey

wheel

so

that

the

caravan

is

slightly elevated. This takes

th

e

weight

off

the

Camper Trolley.

Remove

the

cotter

ring and use

the

r

emote

control to move

the

Camper Trolley

out

of

the lock

fitting

(or

pull it

out

ma

n

ually).

Cleaning

If

you have used

the

Camper

Tr

ol

ley in

wet

or

dirty

condition

s,

you can clean

it

in

the

following

manner:

Remove pebbles, clay, grass and

the

like from

the

belts. Then give

it

a gentle cleaning using a small

amount

of

clean

water

and a brush

or

cloth.

Do

not

use soap

or

cleansing agents

or

a high-pressure cleane

r.

Storage

Put the Camper Trolley in

the

transport

box/bag delivered from the factory. If

the

storage box/bag should become

damaged, discard it. A new plastic storage

box/bag

may

be

obtained from your

Camper

Trolley

distributor.

Store

the

Camper Trolley in dry,

frost-free

conditions.

Do

not

store

the

Camper Trolley

in

direct

s

unlight

or

at high

temperat

ur

es. High

temperatures

may

drain

the

battery

quickly.

Maintenance

The

Ca

mper

Trolley should

be

operated

at

least every second

month

in order

to

keep the

battery

healthy.

If

the

Camper Trolley goes unused

for

more

than

two

months,

it

is

highly

recommended

that

you operate

the

Camper

Trolley

for

a

short

while and then charge

the

battery

until the

LED

on the

charger

turns

green, in or

der

to

maintain

maximum

battery

life and performance.

Repair

Please

contact

your

local deal

er

for

repair

i

ss

ues.

Complaints

In case

of

any claim regarding

this

product, please contact

your

dealer and provide information about: The cause

of

the

error

or

defect and the date

of

purchase. Present

your

invoice

as

proof

of

purchase.

Children

Note

that

ch

ildren

under

age 3 should not play

with

any plastic bags

or

small

parts

from the Camper Trolley, as

there

is

a

risk

of

suffocation. Children should

not

tow

the

caravan

with

the remote control.

Mover-Technology

ApS

Dagmarsgade 17, DK-6760 Ribe,

Denmark

www.move

r-t

echnology.com

18

Mover-Technology CAMPER TROLLEY 2500 User manual

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