Movex ASEM 65 User manual

ASEM 65/85/125
Manual

2Manual
FUMEX ASEM 65/85/125
Manual
MOVEX ASEM 65/85/125
© FUMEX AB, 2021
Subject to change.
5 Commissioning 9
5.1 Start-up 9
6 Operation 9
7 Troubleshooting 10
7.1 Troubleshooting guide 10
8 Maintenance 10
8.1 Cleaning 10
8.2 Maintenance schedule 10
9 Decommissioning 11
9.1 Final decommissioning/disassembly/disposal 11
10 Technical information 11
10.1 Technical data 11
10.2 Circuit diagram electronics 12
10.2.1 ASEM 1 / ASEM 2 12
10.2.2 ASEM Radio 12
10.3 Exploded-view drawing 13
11 Accessories 14
12 Notes 16
TABEL OF CONTENTS
1 Introduction 3
1.1 The manual 3
1.2 Declaration 3
1.3 Warranty 3
1.4 Manufacturer 3
2 Safety 4
2.1 General 4
2.2 Protective equipment 4
2.3 General warnings & information 4
3 Product Description 5
3.1 Serial number & product name 5
3.2 Labels and safety signs 5
3.3 Areas of use 5
3.4 Design 5
3.5 Function 5
4 Preparation for use 6
4.1 Transport & storage 6
4.2 Electrical equipment 6
4.3 Assembly & installation 6
4.3.1 Unpacking 6
4.3.2 Moving the machine 6
4.3.3 Hose reel excluding hose 6
4.3.4 Declutching the motor 7
4.3.5 Installing the hose 7
4.3.6 Mounting the hose reel 8
4.3.7 Installation 9
4.3.8 Adjusting the end positions 9

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MOVEX ASEM 65/85/125
Foreword
MOVEX operates in the environmental technology sector
and specialises in extraction arms, fans, and filters for
all work environments. The company strives to create
work environments free from airborne contaminants.
Our products are manufactured using modern methods
and undergo extensive quality inspections. The products
comply with applicable safety- and environmental
requirements.
If you have any questions about MOVEX or our
products, please contact your dealer or the MOVEX
sales department.
1.2 Declaration
The product is CE certified and conforms to all
applicable provisions in directives and stan-
dards as follows:
• Machinery Directive 2006/42/EC
• EMC Directive 2014/30/EU
• Safety of Machinery EN ISO 12100: 2010
• Electrical Equipment of Machines EN 60204-1
• Energy-related products ErP2015 2009/125/EC
For a full EC Declaration, please contact MOVEX.
1.3 Warranty
To preserve the validity of the warranty, it is forbid-
den to modify or re-engineer the product during the
warranty period without first obtaining prior approval
from MOVEX. This is also applicable to any spare parts
used which do not correspond to the manufacturer’s
specifications.
Damage caused by improper use of the product will
result in:
• the warranty being voided
• the EC Declaration and CE certification being
voided.
The warranty period is one year from the date of pur-
chase and covers the product and its constituent parts.
All manufacturing defects are covered by the warranty.
MOVEX replaces defective parts in accordance with NL 17.
MOVEX is not liable for any consequential or incidental
damage, or any loss of income as a result of or in con-
nection with the warranty case.
The onus is on the buyer to select the appropriate
product for the intended use. Any modifications to the
MOVEX product or its intended use will void the warranty.
1.4 Manufacturer
FUMEX AB Verkstadsvägen 2
Tel. no.: [phone] SE-931 61 Skellefteå
Email: [e-mail] Sweden
1 Introduction
1.1 The manual
To ensure your knowledge of the product, you must
read this manual before use.
The information in this manual is intended to facilitate
the installation, operation, maintenance, troubleshoo-
ting, and repair of the product. The manual also provi-
des the user with a technical understanding and basic
safety instructions to minimise risks when working with
the product, as well as to increase the product’s service
life.
The manual should be considered a part of the product
and should always be accessible and in close proximity
to the product.
The following symbols are referred to in the manual:
Safety instructions (applicable to people or
machinery) that must always be adhered to.
Risk of death or risk of personal injury or
damage to property.
Recommendations which convey important
information for an optimally functioning
product.

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MOVEX ASEM 65/85/125
2.3 General warnings &
information
The product must not be modified.
The product must not be operated without
safety devices.
Power to the machine must be switched off
prior to maintenance, repair, or adjustment.
The machine may only be used in perfect
technical condition and according to its inten-
ded use as described in Section 3.3 Areas of
use. Faults that may jeopardise safety must
be rectified immediately.
Work on the machine’s electrical equipme-
nt may only be carried out by a licenced
electrician in accordance with applicable local
electrical safety regulations.
The machine’s moving parts always consti-
tute a risk (e.g. cutting, clamping or gripping
points).
Under no circumstances should water be used
to extinguish/cool in the event of a fire or heat
generation. A powder extinguisher or other
suitable extinguisher must be used instead.
Explosive gases must not be transported in
the hose!
The machine must not be used in a potenti-
ally explosive environment or to extract dust
and gases in explosive concentrations.
All work on the machine must be carried out
by certified and authorised personnel.
For maintenance work where contact with
dust occurs, personal protective equipment
such as safety glasses, respiratory protection
and safety gloves must be worn.
The surface on which the machine is instal-
led must be appropriate for the mass of the
machine.
Regardless of the manual, the machine is
subject to national and local safety and acci-
dent prevention regulations.
Waste disposal must be carried out in
accordance with applicable national legisla-
tion.
2 Safety
2.1 General
The product is safe to use. It is designed in such a way
that hazardous parts are only located in inaccessible
areas. Even so, if the product is not used correctly or
as intended, it may be hazardous to the user or cause
damage to the product. The user should therefore be
informed and trained to handle the product’s safety
features.
2.2 Protective equipment
No special protective equipment is required to use the
product. However, personal protective equipment such
as safety glasses, respiratory protection, and safety
gloves must be worn when cleaning the product.

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2
2
1
1 2
3
8
6
7
4 5
Skellefteå, SWEDEN
ASEM 125
2021
45 kg
230 V 1N~
1,6 A
50 Hz
Type:
Year:
Weight:
Voltage:
Current:
Frequency:
www.fumex.com
Manual
MOVEX ASEM 65/85/125
3 Product Description
3.1 Serial number & product name
Refer to the product nameplate.
3.2 Labels and safety signs
According to Fig. 1.
1. MOVEX logotype
2. Nameplate
Fig. 1
3.3 Areas of use
MOVEX ASEM 65/85/125 is a motorised hose reel
intended for the evacuation of exhaust gases.
3.4 Design
See Fig. 2.
1. Bracket
2. Beam
3. Duct connection
4. Drum
5. Hose
6. Motor
7. Declutching system
8. Contact safety device, motor
Fig. 2
3.5 Function
Contaminated air is sucked into the hose by a sepa-
rate fan that is connected to the duct connection (3).
The motor (6) controls how much hose is rolled out/in.
Roll-out and retraction are started/stopped using the
accessories ASEM 1, ASEM 2 and ASEM RADIO.
www.movexinc.com
PA, Northampton, USA
ASEM 125
2021
99 lb
120 V 1N~
3,3 A
60 Hz
Type:
Year:
Weight:
Voltage:
Current:
Frequency:

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4 Preparation for use
Never work or stand underneath suspended
loads!
When lifting and/or replacing parts, it is
important that the lifting device is stable and
secured. Only use suitable and technically
sound lifting gear and load-bearing equip-
ment with sufficient capacity.
4.1 Transport & storage
Protect the machine and its parts from rain,
snow, aggressive atmospheres and other
harmful effects.
4.2 Electrical equipment
The equipment is fed with high voltage and
must always be equipped with a safety
switch for service work in connection with
the fan.
Note that electronic equipment is always sen-
sitive to static electricity, high humidity and
temperature as well as mains interference.
The choice of cable and cable area must comply with
the national requirements applicable to fixed installa-
tions. For electrical installation, see Section 10.2 Circuit
diagram electronics.
4.3 Assembly & installation
National rules and regulations must always be adhered
to during assembly work.
4.3.1 Unpacking
1. Carefully unpack the product.
When buying a hose reel without a hose,
leave the hose reel on the pallet to facilitate
installation of the hose.
2. Remove the wood screws securing the machine to
the pallet.
3. Check for any damage and missing parts. Contact a
local Movex representative directly if there is dama-
ge or parts are missing.
4. Dispose of the packaging material according to local
recycling regulations.
Fig. 4
4.3.2 Moving the machine
At least two people are required to move the
machine.
4.3.3 Hose reel excluding hose
Hose reels including fitted hoses are not co-
vered by sections 4.3.3 Hose reel excluding
hose to 4.3.5 Installing the hose.
Before installing the hose, set the drum position ac-
cording to Fig. 3 and Fig. 4. Follow the instructions in
section 4.3.5 Installing the hose.
Fig. 3
Ceiling mounting
Wall and floor mounting

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4.3.4 Declutching the motor
The declutching lever must be drawn into/
held in the declutching position by hand.
See Fig. 5.
Fig. 5
Fig. 6
Fig. 8
1. Open the cover, see Fig. 6.
2. Disconnect the motor, see Fig. 5.
Fine adjustment of end positions is recom-
mended when the hose reel is mounted and
installed. See section 4.3.8 Adjusting the
end positions.
3. Coarse adjustment of end position for roll-out:
Rotate the drum counterclockwise as viewed from
the motor side until the roll-out wheel (3, Fig. 7) is
obstructed by the stop clip (1). This is indicated by a
rattling sound.
When removing the safety clip for retraction
and roll-out, an additional 1/3 turn is allowed
before the switches stop the motor.
4. Continue unrolling the drum until the inlet is 1/3
turn before the desired end position. See Fig. 8 for
mounting on the ceiling and Fig. 9 for mounting on
the wall/floor.
Ceiling mounting
Fig. 7
4.3.5 Installing the hose
Hose installation is only relevant when buy-
ing a hose reel without a hose.

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4
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Wall and floor mounting
5. Remove stop clip for roll-out (1, Fig. 7).
6. Install the hose (2, Fig. 10) with any reducer (1) on
the hose reel connection with hose clamps (3).
Fig. 9
Fig. 10
The hose must be secured.
To secure the hose, use AESM 100/125/150;
see chapter 11 Accessories.
7. Secure the hose using a rubber cloth and hose
clamps according to Fig. 11.
8. Coarse adjustment of end position for retraction:
Rotate the drum and roll in the entire length of the
hose, or as much as fits on the width of the hose
reel.
9. Remove stop clip for retraction (6, Fig. 7).
10. Release motor disconnect switch and refit the
cover.
11. The hose reel is now ready for mounting and
installation.
4.3.6 Mounting the hose reel
Fasteners used to mount the hose reel on
the ceiling or wall must be dimensioned for
the purpose.
The machine must be lifted into place using
an approved platform (e.g. scissor lift). The
platform must remain in place until the pro-
duct is fully attached.
At least two people are required to mount
the machine.
1. Check the reel and ventilation ducts properly to en-
sure that foreign objects are not present. Remove
any such objects immediately.
2. Mount the machine on the ceiling or wall.
If the exhaust duct does not align with the
mounted machine’s duct connection, acces-
sory ASL-160 can be used as a bridge.
3. Connect the exhaust duct to the machine’s duct
connection.
Fig. 11

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4.3.7 Installation
4.3.7.1 Electrical installation
A lockable safety switch (e.g. SSB 750) must be used for
the input power supply so that safe servicing can be
carried out.
The motor is supplied with 230 V 1N~ and installed
together with control devices according to the circuit
diagram (see section 10.2 Circuit diagram electronics).
4.3.8 Adjusting the end positions
Incorrectly set end positions can cause serio-
us personal injuries and property damage.
As standard, hose reels including hoses
are supplied prepared for mounting on the
ceiling.
The final position for retraction and roll-
out varies and is adjusted by the customer.
When adjusting end positions, consider the
selected mounting method according to Fig.
3and Fig. 4.
1. Remove the screws and open the cover; see Fig. 12.
Fig. 12
5 Commissioning
5.1 Start-up
Any faults must be rectified before turning
on the power.
1. Switch on the power supply.
2. Check the operation of the machine. White button
for retraction, black button for roll-out.
6 Operation
Only equipment intended and approved for
the product may be connected to the pro-
duct, otherwise the operation of the product
cannot be guaranteed.
When retracting and unrolling the hose, do
not leave the hose/nozzle in a position where
there is a risk of personal injury.
If the motor overheats, a temperature
guard will switch on until the motor returns
to the correct working temperature. Normally
within 4–5 minutes.
In the event of a power failure, disconnect
the motor to rotate the drum manually. See
section 4.3.4 Declutching the motor.
2. Adjust end positions by turning the retraction and
roll-out wheels (3, 4, Fig. 7).
3. When the final positions are set as desired, refit the
cover on the motor.
4. The hose reel is now ready for operation.

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7 Troubleshooting
Troubleshooting with the power switched
on may only be carried out by a licenced
electrician.
7.1 Troubleshooting guide
The troubleshooting guide contains information for
identifying faults which are simple to rectify. Always
perform the troubleshooting procedures before
contacting MOVEX.
8 Maintenance
Please remember that only original spare
parts may be used.
Make sure that all moving parts are secured to prevent
unintentional movement.
8.1 Cleaning
The product should be cleaned with clean cloths and
neutral detergents to avoid damage.
8.2 Maintenance schedule
Depending on the changing operating con-
ditions between the different systems, the
intervals for recommended maintenance
may differ. Users should therefore determine
their own maintenance intervals.
The checklist for maintenance is designed for normal
use of the machine. The recommended intervals are
approximate and refer to the time after the first start-up.
MOVEX recommends the following maintenance
schedule:
TROUBLESHOOTING GUIDE
Symptom Possible cause Recommended action
1. The hose does not stop
in the correct position.
Incorrect end positions have
been set.
Adjust the end positions; see section
4.3.8 Adjusting the end positions.
2. The motor cannot
retract the hose.
Hose is too heavy. Use shorter or lighter hose; see torque under
section 10.1 Technical data.
Nozzle is too heavy. Use lighter nozzle; see torque under section 10.1 Technical data.
3. Noisy bearing.
The negative pressure in the
system is too high. Lower the negative pressure (max. 2,500 Pa).
Bearing worn out. Replace bearing.
4. Poor suction.
Leakage in gasket/connection. Check that the gaskets and connections are tight. Rectify if necessary.
Foreign objects in suction tube. Check the suction tube. Remove any foreign objects.
Hole in hose. Check the hose and replace if necessary.
MAINTENANCE SCHEDULE
Interval Item Inspection module Maintenance instructions Date
As necessary
1.1 Hose Check that the hose is intact. Replace as necessary.
1.2 Hose reel Clean the hose reel externally with a damp cloth.
Every three
months
2.1 Hose Check the attachment of the hose.
2.2 Hose reel Check for leaks, damage and wear.
Once a year 3.1 Duct system Check dust accumulation. Clean if necessary.

11 Manual
FUMEX ASEM 65/85/125
490
811
600
Ø160
A
C B
559
515
Ø150
25
13
Manual
MOVEX ASEM 65/85/125
9 Decommissioning
9.1 Final decommissioning/
disassembly/disposal
Final decommissioning and disassembly of the product
may only be done by authorised personnel wearing
protective gear. The handling and correct removal of
the various types of materials must be in accordance
with the applicable legal requirements.
Please contact MOVEX if you have any questions about
the various types of waste.
10 Technical information
10.1 Technical data
Dimensions (inch):..............................See Fig. 13
Voltage: ................................................115 V 1N~
Frequency:...........................................60 Hz
Current:................................................3.3 A
Enclosure class: ..................................IPX4
Speed: ..................................................12 rpm
Torque:.................................................855 IN LBS
Temperature limits
Operating temperature 1:..........................41 °F to 1202 °F
Ambient temperature: ..............................41 °F to 104 °F
Transport and storage temperature: .....-4 °F to 122 °F
Model...............................ASEM 65 ASEM 85 ASEM 125
Weight 2:.............................88 lb 95 lb 99 lb
Max. rolled-up hose 3:.......20 ft 26 ft 44 ft
1 Temperature resistance depends on hose selection.
See specification in exhaust hose product sheet.
2 Excluding hose.
3 MOVEX hose AG Ø6”.
Fig. 13
Model A B C
ASEM 65 43 3/831 15/16 30 1/2
ASEM 85 51 1/439 13/16 38 3/8
ASEM 125 67 55 9/16 54 1/8
19 5/1
23 5/8
Ø6 1/6
31 1/8
A
C B
23 5/8
20 5/16
Ø5 7/8
1
1/2

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1
3
2
4
-SSB 750*
230 V 1N~
L1
N
PE
-MA1
M
Brown
Black
Blue
43
21
43
21
-ASEM 1/ ASEM 2*
-UC1
G/Y
1
3
2
4
-SSB 750*
230 V 1N~
L1
N
PE
-MA1
M
Brown
Black
Blue
-ASEM RADIO*
G/Y
L
N
L
N
N
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MOVEX ASEM 65/85/125
10.2 Circuit diagram electronics
10.2.1 ASEM 1 / ASEM 2
10.2.2 ASEM Radio
1
3
2
4
-SSB 750*
120 V 1N~
L1
N
PE
-MA1
M
Red
Black
White
43
21
43
21
-ASEM 1/ ASEM 2*
-UC1
Green
1
3
2
4
-SSB 750*
120 V 1N~
L1
N
PE
-MA1
M
Red
Black
White
-ASEM RADIO*
Green
L
N
L
N
N
* Accessories
* Accessories

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12
17 16 15 14 13
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10.3 Exploded-view drawing

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11 Accessories
ASE 865 – Switch for controlling fans/electric dampers
Externally mounted. Activated by the rotation of the hose reel.
Automatic start/stop of fan and electric damper. Max 24 V
supply voltage. For a complete system, the MOVEX S 600/S 400
control unit must be used (refer to the separate product sheet
Automatic Control Units for Vehicle Exhausts.
ASES 160 – Automatic mechanical damper
For fitting to the connection sleeve. Activated by the rotation
of the hose reel. The damper has a clear indicator that shows
whether the damper is open or closed. ASES is an energy-sa-
ving accessory. Combine with fan pressure control to further
optimise the system.
AESM 100/125/150
Hose installation kit with hose clamps, protective cloth and any
reducer. Hose clamps and reducers are made of galvanised ste-
el sheet, hoses and protective cloths are made of EPDM rubber.
ASL 160
0.2 metre hose with hose clamps for connecting the hose reel
and duct.
AMRE – Mounting frame
Suitable for: AMRE 65 - ASEM 65
AMRE 85 - ASEM 85
AMRE 125 - ASEM 125
AGR – Ceiling frame for hose entry.
Suitable for: AGR-100 - Hose dimension Ø4”
AGR-125 - Hose dimension Ø5”
Outer dimensions Hole dimensions
22 1/16 x 15 3/8” 21
7/16 x 12 3/8”
Safety switch SSB 750
With lockable toggle. Two M25 bushings included.

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Control devices
Used to reel the hose in and out easily and conveniently,
while helping to prevent work-related injuries.
ASB
Swing arm for hose reel. Includes installation kit, hose and pipe parts.
ASB 1960 ASB 4300 ASB 6300
Length: .. 6 ft Length:...14 ft Length: ..21 ft
Weight: .. 97 lb Weight:...154 lb Weight: ..198 lb
ASEM RADIO
Radio control set (transmitter/receiver).
IP 55. Designed for operating and
protecting fan motors.
ASEM 1
Wall-mounted control device.
IP 66.
ASEM 2
Hanging control device.
IP 65.

EXTRACTION ARMS ·VEHICLE EXHAUST EXTRACTION ·FANS ·FILTERS ·CURTAINS ·CONTROLS
12 Notes
104 Commerce Drive, Northampton, PA 18067, USA • Tel: [phone] • Fax: [phone] • Email: [e-mail]
www.movexinc.com