Moxa Technologies ioThinx 4510 Series User manual

Remote I/O
1www.moxa.com
The ioThinx 4510 supports tool free installation and removal. With
its unique mechanical design, users can mount the module on the
DIN-rail and later remove it, all tool free. In addition, the ioThinx 4510
has new web user interface. Using the new friendly web design, users
can easily monitor the I/O status via the web dashboard and configure
I/O modules.
ioThinx 4510 Series
Advanced modular remote I/O adapter with built-in serial ports
The ioThinx 4510 is an advanced modular remote I/O product with a
unique hardware and software design, making it an ideal solution for a
variety of industrial data acquisition applications.
The ioThinx 4510 has 2 Ethernet ports that support a daisy-chain
topology to save cabling cost, as well as 1 RS-232/422 port or 2
RS-485 (2-wire) ports to enable Modbus RTU to Modbus TCP/SNMP/
RESTful protocol conversion. In addition, the ioThinx 4510 supports
up to 32 I/O modules to help users collect data from field sites.
Introduction
›Easy tool-free installation and removal
›Easy web configuration and reconfiguration
›Built-in Modbus RTU gateway function
›Supports Modbus/SNMP/RESTful API
›Supports up to 32 I/O modules
›Wide operating temperature models available for -40 to 75°C
(-40 to 167°F) environments
well as connecting the wiring for both communication and I/O signal
acquisition. Furthermore, no tools are required to remove the ioThinx
from a DIN-rail. Removing all of the modules from a DIN-Rail is also
easy using the latch and release tab.
The ioThinx 4500 Series has a unique mechanical design that reduces
the amount of time required for installation and removal. In fact,
screw drivers and other tools are not required for any part of the
hardware installation, including mounting the device on a DIN-rail, as
Easy Tool-Free Installation and Removal

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This two-in-one design reduces system complexity, the amount of
space required in the network topology, as well as overall installation
time. In addition, you can extend the useful life of legacy devices by
connecting them to Ethernet and access the devices using a preferred
protocol.
The ioThinx 4510 supports Modbus RTU Master for retrieving field site
data from serial meters. After collecting the data, users can convert the
serial data to a variety of protocols, including Modbus TCP, SNMP, and
RESTful, allowing users to get field site data in their protocol of choice.
Built-In Modbus RTU Gateway Function
was designed specifically to make configuration and reconfiguration
easy; no reconfiguration efforts required for the unchanged modules.
In addition, the ioThinx 4510’s web interface supports module/channel
unique names. This feature also applies to Modbus TCP and RESTful
API, saving users a lot of time on development and deployment.
For modular remote I/O setups, one of the greatest difficulties is
duplicating configuration settings to the current modules with different
module combinations. After adding, moving, or deleting one of the
modules, configuration of the unchanged modules, including the
Modbus address and RESTful APIs to the upper software, need to be
reconfigured. The ioThinx 4510’s user-friendly web configuration tool
Easy Web Configuration/Reconfiguration

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The ioThinx 4510 does just what you need by supporting the most
often-used protocols for retrieving I/O data. Most IT engineers use
SNMPv1/v2c/v3 or RESTful API protocols, but IA engineers are
more familiar with Operational Technologies (OT), such as Modbus.
The ioThinx 4510 makes it possible for both IT and OT engineers
to conveniently retrieve data from the same I/O device. The ioThinx
4510 speaks several different protocols, including Modbus TCP for
OT engineers, as well as SNMP and RESTful API for IT engineers. The
ioThinx 4510 retrieves I/O data and converts the data to any of these
protocols, allowing you to get your applications connected easily and
effortlessly.
I/O to IT/OT Protocol Conversion
Input/Output Interface
Buttons: Reset button
Expansion Slots: Up to 32
Note: Compatible with 45MR Series only
Ethernet Interface
10/100BaseT(X) Ports (RJ45 connector): 2
Note: 1 MAC address
Protection: 1.5 kV magnetic isolation
Ethernet Software Features
Industrial Protocols: Modbus TCP Server (Slave), RESTful API,
SNMPv1/v2c/v3
Serial Interface
Serial Standards: 1 x RS-232/422 or 2 x RS-485 (2-wire)
Connector: Spring-type Euroblock terminal
Wiring: 16 to 28 AWG
Strip Length: 9 to 10 mm
Serial Communication Parameters
Parity: None, Even, Odd
Data Bits: 8
Stop Bits: 1, 2
Flow Control: RTS/CTS
Baudrate: 1200, 1800, 2400, 4800, 9600, 19200, 38400, 57600,
115200 bps
ioThinx 4510: Advanced I/O, Ethernet network adapter, 3-in-1 serial port(s)
Specifications
Serial Signals
RS-232: TxD, RxD, RTS, CTS, GND
RS-422: Tx+, Tx-, Rx+, Rx-, GND
RS-485-2w: Data+, Data-, GND
Serial Software Features
Industrial Protocols: Modbus RTU Client (master)
System Power Parameters
Power Input: 12 to 48 VDC
Wiring: 12 to 26 AWG
Strip Length: 12 to 13 mm
Power Consumption (Max.): 800 mA @ 12 V
Output Current: Max. 1 A
Over-Voltage Protection: 55 VDC
Overload Protection: 1 A @ 25°C
Connection: Removable terminal block
Field Power Parameters
Power Input: 12/24 VDC
Wiring: 12 to 26 AWG
Strip Length: 12 to 13 mm
Output Current: Max. 2 A
Over-Voltage Protection: 33 VDC
Overload Protection: 2.5 A @ 25°C
Connection: Removable terminal block
Isolation
System Power to I/O Driver: 3k VDC or 2k Vrms
System Power to Field Power: 3k VDC or 2k Vrms
MTBF (mean time between failures)
Time: 1,451,040 hrs
Standards: Telcordia SR332
Physical Characteristics
Dimensions: 42.3 x 99 x 75 mm (1.67 x 3.9 x 2.95 in)
Weight: 173.5 g (0.382 lb)
Mounting: DIN-rail
Standards and Certifications
EMC: EN 55032, EN 55024, EN 61000-3-2/3-3
EMI: CISPR 32, FCC Part 15B Class A
EMS:
IEC 61000-4-2 ESD: Contact: 4 kV; Air: 8 kV
IEC 61000-4-3 RS: 80 MHz to 1 GHz: 3 V/m
IEC 61000-4-4 EFT: Power: 2 kV; Signal: 1 kV
IEC 61000-4-5 Surge: Power: 2 kV; Signal: 1 kV
IEC 61000-4-6 CS: 10 V
IEC 61000-4-8
Green Product: RoHS, CRoHS, WEEE

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Dimensions
Unit: mm (inch)
Environmental Limits
Operating Temperature:
Standard Models: -20 to 60°C (-4 to 140°F)
Wide Temp. Models: -40 to 75°C (-40 to 167°F)
Storage Temperature: -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity: 5 to 95% (non-condensing)
Shock: IEC 60068-2-27
Vibration: IEC 60068-2-6
Altitude: Up to 4000 m
Note: Please contact Moxa if you require products guaranteed to function
properly at higher altitudes.
Warranty
Warranty Period: 5 years
99 (3.9)
83.15 (3.27)
75 (2.95)42.3 (1.67)
98.99 (3.9)
46.26 (1.82)
33.24 (1.31) 2.45 (0.1)
4.5 (0.18)
Side Cover

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Ordering Information
Adapter Modules
ioThinx 4510: Advanced I/O, Ethernet network adapter, 3-in-1 serial port(s), -20 to 60°C operating
temperature
ioThinx 4510-T: Advanced I/O, Ethernet network adapter, 3-in-1 serial port(s), -40 to 75°C operating
temperature
I/O Modules
45MR-1600: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, PNP, -20 to 60°C operating temperature
45MR-1600-T: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, PNP, -40 to 75°C operating temperature
45MR-1601: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, NPN, -20 to 60°C operating temperature
45MR-1601-T: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, NPN, -40 to 75°C operating temperature
45MR-2404: Module for ioThinx 4500 Series, 4 Relays, form A, -20 to 60°C operating temperature
45MR-2404-T: Module for ioThinx 4500 Series, 4 Relays, form A, -40 to 75°C operating temperature
45MR-2600: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, sink , -20 to 60°C operating temperature
45MR-2600-T: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, sink , -40 to 75°C operating temperature
45MR-2601: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, source, -20 to 60°C operating temperature
45MR-2601-T: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, source, -40 to 75°C operating temperature
45MR-2606: Module for ioThinx 4500 Series, 8 DIs, 24 VDC, PNP, 8 DOs, 24 VDC, source, -20 to 60°C operating temperature
45MR-2606-T: Module for ioThinx 4500 Series, 8 DIs, 24 VDC, PNP, 8 DOs, 24 VDC, source, -40 to 75°C operating temperature
45MR-3800: Module for ioThinx 4500 Series, 8 AIs, 0 to 20 mA/4 to 20 mA, -20 to 60°C operating temperature
45MR-3800-T: Module for ioThinx 4500 Series, 8 AIs, 0 to 20 mA/4 to 20 mA, -40 to 75°C operating temperature
45MR-3810: Module for ioThinx 4500 Series, 8 AIs, -10 to 10 V/0 to 10 V, -20 to 60°C operating temperature
45MR-3810-T: Module for ioThinx 4500 Series, 8 AIs, -10 to 10 V/0 to 10 V, -40 to 75°C operating temperature
45MR-6600: Module for ioThinx 4500 Series, 6 RTDs, -20 to 60°C operating temperature
45MR-6600-T: Module for ioThinx 4500 Series, 6 RTDs, -40 to 75°C operating temperature
45MR-6810: Module for ioThinx 4500 Series, 8 TCs, -20 to 60°C operating temperature
45MR-6810-T: Module for ioThinx 4500 Series, 8 TCs, -40 to 75°C operating temperature
Power modules
45MR-7820: Module for ioThinx 4500 Series, potential distributor module, -20 to 60°C operating temperature
45MR-7820-T: Module for ioThinx 4500 Series, potential distributor module, -40 to 75°C operating temperature
Package Checklist
ioThinx 4510
• 1 ioThinx 4510 product
• Quick installation guide (printed)
• 2 side cover plates
45MR Modules
• 1 45MR series product
• Quick installation guide (printed)

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ioThinx 4500 Series (45MR) Modules
45MR-1600: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, PNP
Inputs and Outputs
Digital Inputs: 16 channels
Isolation: 3k VDC or 2k Vrms
Digital Input
Sensor Type: PNP type
I/O Mode: DI or Counter (only supports the first 4
channels)
Dry Contact:
On: Short to FP+
Off: Open
Wet Contact (DI to FP-):
On: 10 to 30 VDC
Off: 0 to 3 VDC
Counter Frequency: 1 kHz
Digital Filtering Time Interval: Software configurable
Physical Characteristics
Weight: 77 g (0.17 lb)
Power Consumption (Max.)
System Power: 59.4 mA @ 3.3 VDC
Field Power: 19.305 mA @ 12 VDC, 25.3 mA @ 24 VDC
MTBF (mean time between failures)
Time: 661,247 hrs
Standard: Telcordia SR332
45MR-1601: Module for ioThinx 4500 Series, 16 DIs, 24 VDC, NPN
Inputs and Outputs
Digital Inputs: 16 channels
Isolation: 3k VDC or 2k Vrms
Digital Input
Sensor Type: NPN type
I/O Mode: DI or Counter (only supports the first 4
channels)
Dry Contact:
On: Short to FP-
Off: Open
Wet Contact (DI to FP+):
On: 10 to 30 VDC
Off: 0 to 3 VDC
Counter Frequency: 1 kHz
Digital Filtering Time Interval: Software configurable
Physical Characteristics
Weight: 77.6 g (0.171 lb)
Power Consumption (Max.)
System Power: 59.4 mA @ 3.3 VDC
Field Power: 19.305 mA @ 12 VDC, 25.3 mA @ 24 VDC
MTBF (mean time between failures)
Time: 661,247 hrs
Standard: Telcordia SR332
45MR-2404: Module for ioThinx 4500 Series, 4 Relays, form A
Inputs and Outputs
Relays: 4 channels
Isolation: 3k VDC or 2k Vrms
Relay
Type: From A (N.O.)
I/O Mode: DO
Contact Current Rating:
Resistive Load: 2 A @ 30 VDC, 250 VAC
Relay On/Off Time: 10 ms (max.)
Initial Insulation Resistance: 1000 mega-ohms
(min.) @ 500 VDC
Mechanical Endurance: 5,000,000 operations
Electrical Endurance: 400,000 operations @ 2 A
resistive load
Contact Resistance: 100 milli-ohms (max.)
Physical Characteristics
Weight: 88.4 g (0.195 lb)
Power Consumption (Max.)
System Power: 44 mA @ 3.3 VDC
Field Power: 31.2 mA @ 12 VDC, 24.7 mA @ 24 VDC
Note:
Ambient humidity must be non-condensing and remain between 5 and 95%.
The relays of the 45M-2404 may malfunction when operating in high
condensation environments below 0°C.
MTBF (mean time between failures)
Time: 1,955,805 hrs
Standard: Telcordia SR332

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45MR-2600: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, sink
Inputs and Outputs
Digital Outputs: 16 channels
Isolation: 3k VDC or 2k Vrms
Digital Output
Type: Sink type
I/O Mode: DO or Pulse (only supports the first 4
channels)
External power: 12/24 VDC
Pulse Output Frequency: 1 kHz
Over-Voltage Protection: 45 VDC
Over-Temperature Shutdown: 175°C (typical),
150°C (min.)
Current Rating: 500 mA per channel
Physical Characteristics
Weight: 77.4 g (0.171 lb)
Power Consumption (Max.)
System Power: 57.2 mA @ 3.3 VDC
Field Power: 11 mA @ 12/24 VDC
MTBF (mean time between failures)
Time: 647,334 hrs
Standard: Telcordia SR332
45MR-2601: Module for ioThinx 4500 Series, 16 DOs, 24 VDC, source
Inputs and Outputs
Digital Outputs: 16 channels
Isolation: 3k VDC or 2k Vrms
Digital Output
Type: Source type
I/O Mode: DO or Pulse (only supports the first 4
channels)
External power: 12/24 VDC
Pulse Output Frequency: 1 kHz
Over-Temperature Shutdown: 175°C (typical),
150°C (min.)
Current Rating: 500 mA per channel
Physical Characteristics
Weight: 77 g (0.17 lb)
Power Consumption (Max.)
System Power: 63.8 mA @ 3.3 VDC
Field Power: 11 mA @ 12/24 VDC
MTBF (mean time between failures)
Time: 660,179 hrs
Standard: Telcordia SR332
45MR-2606: Module for ioThinx 4500 Series, 8 DIs, 24 VDC, PNP, 8 DOs, 24 VDC, source
Inputs and Outputs
Digital Inputs: 8 channels
Digital Outputs: 8 channels
Isolation: 3k VDC or 2k Vrms
Digital Input
Sensor Type: PNP type
I/O Mode: DI or Counter (only supports the first 2
channels)
Dry Contact:
On: Short to FP+
Off: Open
Wet Contact (DI to FP-):
On: 10 to 30 VDC
Off: 0 to 3 VDC
Counter Frequency: 1 kHz
Digital Filtering Time Interval: Software configurable
Digital Output
Type: Source type
I/O Mode: DO or Pulse (only supports the first 2 channels)
External power: 12/24 VDC
Pulse Output Frequency: 1 kHz
Over-Temperature Shutdown: 175°C (typical), 150°C (min.)
Current Rating: 500 mA per channel
Physical Characteristics
Weight: 77.4 g (0.171 lb)
Power Consumption (Max.)
System Power: 62.7 mA @ 3.3 VDC
Field Power: 15.4 mA @ 12 VDC, 18.7 mA @ 24 VDC
MTBF (mean time between failures)
Time: 638,652 hrs
Standard: Telcordia SR332

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45MR-3800: Module for ioThinx 4500 Series, 8 AIs, 0 to 20 mA or 4 to 20 mA
Inputs and Outputs
Analog Inputs: 8 channels
Isolation: 3k VDC or 2k Vrms
Analog Input
Type: Differential input
Resolution: 16 bits
I/O Mode: Current
Input Range: 0 to 20 mA, 4 to 20 mA, 4 to 20 mA
(burnout detection)
Accuracy:
±0.1% FSR @ 25°C
±0.3% FSR @ -40 and 75°C
Sampling Rate:
• All channels: 100 samples/sec
• Per channel: 12.5 samples/sec
• Only one channel enabled: 100 samples/sec
Input Impedance: 120 ohms
Physical Characteristics
Weight: 79.8 g (0.176 lb)
Power Consumption (Max.)
System Power: 197.3 mA @ 3.3 VDC
MTBF (mean time between failures)
Time: 2,085,426 hrs
Standard: Telcordia SR332
45MR-3810: Module for ioThinx 4500 Series, 8 AIs, -10 to 10 V or 0 to 10 V
Inputs and Outputs
Analog Inputs: 8 channels
Isolation: 3k VDC or 2k Vrms
Analog Input
Type: Differential input
Resolution: 16 bits
I/O Mode: Voltage
Input Range: 0 to 10 VDC or -10 to 10 VDC
Over-Voltage Protection:
-35 to +35 VDC (power off)
-25 to +30 VDC (power on)
Accuracy:
±0.1% FSR @ 25°C
±0.3% FSR @ -40 and 75°C
Sampling Rate:
• All channels: 100 samples/sec
• Per channel: 12.5 samples/sec
• Only one channel enabled: 100 samples/sec
Input Impedance: 10 mega-ohms (min.)
Physical Characteristics
Weight: 79 g (0.175 lb)
Power Consumption (Max.)
System Power: 187 mA @ 3.3 VDC
MTBF (mean time between failures)
Time: 2,478,459 hrs
Standard: Telcordia SR332
45MR-6600: Module for ioThinx 4500 Series, 6 RTDs
Inputs and Outputs
RTDs: 6 channels
Isolation: 3k VDC or 2k Vrms
RTD
Sensor Type:
• PT50, PT100, PT200, PT500 (-200 to 850°C)
• PT1000 (-200 to 350°C)
• JPT100, JPT200, JPT500 (-200 to 640°C)
• JPT1000 (-200 to 350°C)
• NI100, NI200, NI500 (-60 to 250°C)
• NI1000 (-60 to 150°C)
• NI120 (-80 to 260°C)
Resistance Type: 310, 620, 1250, and 2200 Ohms
Input Connection: 2 or 3-wire
Sampling Rate:
• All channels: 12 samples/sec
• Per channel: 2 samples/sec
Resolution: 0.1°C or 0.1 ohm
Accuracy:
±0.1% FSR @ 25°C
±0.3% FSR @ -40 and 75°C
Input Impedance: 625 kilo-ohms
Physical Characteristics
Weight: 78.7 g (0.174 lb)
Power Consumption (Max.)
System Power: 131.7 mA @ 3.3 VDC
MTBF (mean time between failures)
Time: 2,291,755 hrs
Standard: Telcordia SR332

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45MR-7820: Module for ioThinx 4500 Series, potential distributor module
Power Parameters
Mode: 0 VDC, 12/24 VDC
Channels: 8
Physical Characteristics
Weight: 73.6 g (0.163 lb)
MTBF (mean time between failures)
Time: 256,886,914 hrs
Standard: Telcordia SR332
Environmental Limits
Operating Temperature:
Standard Models: -20 to 60°C (-4 to 140°F)
Wide Temp. Models: -40 to 75°C (-40 to 167°F)
Storage Temperature: -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity: 5 to 95% (non-condensing)
Shock: IEC 60068-2-27
Vibration: IEC 60068-2-6
Altitude: Up to 4000 m
Note: Please contact Moxa if you require products guaranteed to function
properly at higher altitudes.
Standards and Certifications
EMC: EN 55032, EN 55024, EN 61000-3-2/3-3
EMI: CISPR 32, FCC Part 15B Class A
EMS:
IEC 61000-4-2 ESD: Contact: 4 kV; Air: 8 kV
IEC 61000-4-3 RS: 80 MHz to 1 GHz: 3 V/m
IEC 61000-4-4 EFT: Power: 2 kV; Signal: 1 kV
IEC 61000-4-5 Surge: Power: 2 kV; Signal: 1 kV
IEC 61000-4-6 CS: 10 V
IEC 61000-4-8
Green Product: RoHS, CRoHS, WEEE
Physical Characteristics
Wiring: 18 to 24 AWG
Strip Length: 9 to 10 mm
Dimensions: 19.5 x 99 x 60.5 mm (0.77 x 3.9 x 2.38 in)
Mounting: DIN-rail
Warranty
Warranty Period: 5 years (excluding the 45MR-2404)
Details: See www.moxa.com/warranty
Note: Because of the limited lifetime of power relays, products that use this
component are covered by a 2-year warranty.
Common Specifications
45MR-6810: Module for ioThinx 4500 Series, 8 TCs
Inputs and Outputs
Thermocouples: 8 channels
Isolation: 3k VDC or 2k Vrms
Thermocouple
Sensor Type: J (0 to 750°C), K (-200 to 1250°C),
T (-200 to 350°C), E (-200 to 900°C), R (-50 to
1600°C), S (-50 to 1760°C), B (600 to 1700°C),
N (-200 to 1300°C)
Millivolt Type:
Mode: ±78.126 mV, ±39.062 mV, ±19.532 mV
Resolution: 16 bits
Accuracy:
±0.1% FSR @ 25°C
±0.3% FSR @ -40 and 75°C
Sampling Rate:
• All channels: 12 samples/sec
• Per channel: 1.5 samples/sec
Input Impedance: 1 mega-ohms (min.)
Physical Characteristics
Weight: 78.4 g (0.173 lb)
Power Consumption (Max.)
System Power: 148.1 mA @ 3.3 VDC
MTBF (mean time between failures)
Time: 1,649,892 hrs
Standard: Telcordia SR332

Remote I/O
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Dimensions
Unit: mm (inch)
99 (3.9)
76.57 (3.01)
60.5 (2.38)
17.5 (0.69)
19.5 (0.77)