Moxa Technologies INJ-24A Series Manual

2012 Moxa Inc. All rights reserved.
P/N: 1802000240020
Moxa High-Power PoE+ Injector
INJ-24A Series
Hardware Installation Guide
First Edition, October 2012

- 2 -
Overview
The Moxa INJ-24A Series high-power PoE+injector is a 1-port PoE+
injector that delivers both data and electrical power to Ethernet-enabled
devices using a single Ethernet cable. The INJ-24A can supply up to 36
watts of power in 2-pair mode or 60 watts in 4-pair mode through the
Ethernet port, and can power IEEE 802.3af/at compliant powered devices
(PD), such as wireless access points or IP cameras, eliminating the need
for additional wiring. The INJ-24A supports Gigabit communication, which
is vital for high-speed and low-latency applications. The INJ-24A also
offers a wide operating temperature range of -40 to 75°C, and is designed
to withstand a high degree of vibration and shock. An innovative
hardware design enhances the INJ-24A with flexible options of Mode A
and Mode B PoE powering modes. This makes the INJ-24A perfect for
outdoor field installation of M12-connector wireless APs and IP cameras
which only have 4 pins in the cable. In addition, the INJ-24A can resist
3KV surges from the PoE port, protecting system operations in critical
industrial environments, and complies with CE/FCC and UL standards for
safety.
Wiring Requirements
WARNING
Do not disconnect modules or wires unless the power supply has
been switched off o
r the area is known to be non-
hazardous. The
devices may only be connected to the supply voltage shown on
the type plate. The devices are designed for operation with a
Safety Extra
-
Low Voltage. Thus, they may only be connected to
the supply voltage connections and to the signal contact with the
Safety Extra
-Low Voltages (SELV) in compliance with IEC
60950-1/EN 60950-1.
WARNING
The power for this product is intended to be supplied by a Listed
Power Unit, with output marked LPS, and rated to deliver 24 DC
at a maximum of 3.72 A.
WARNING
This unit is a built
-in type. When the unit is installed in another
piece of equipment, the equipment enclosing the unit must
comply with fire enclosure regulation IEC 60950
-1/EN60950-1
(or similar regulation).

- 3 -
WARNING
Safety First!
Be sure to disconnect the power cord before
installing and/or
wiring your Moxa PoE injector. Calculate the maximum possible
current in each power wire and common wire. Observe all
electrical codes dictating the maximum current allowable for each
wire size. If the current goes above the maximum ratin
gs, the
wiring could overheat, causing serious damage to your
equipment.
You should also pay attention to the following items:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
•NOTE: Do not run signal or communications wiring and power wiring
in the same wire conduit. To avoid interference, wires with different
signal characteristics should be routed separately.
•You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.
•Keep input wiring and output wiring separated.
•It is strongly advised that you label wiring to all devices in the system
when necessary.
Package Checklist
The Moxa INJ-24A Series is shipped with the following items. If any of
these items is missing or damaged, contact a Moxa customer service
representative for assistance.
•Moxa INJ-24A High-Power PoE+ Injector
•Hardware Installation Guide
•Moxa Product Warranty Statement
Features
High Performance Technology
•10/100/1000BaseT(X)
•Provides up to 36 watts (2-pair mode) or 60 watts (4-pair mode) per
PoE port
•Built-in 24/48 VDC booster for PoE and PoE+
Innovative Easy Installation
•Selectable PoE Mode A and Mode B connection options
•SmartPoE LED indication

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Rugged Design
•Active PoE short-circuit and current-overloading protections
•Auto PoE device detection and classification
•3 KV PoE surge resistance
•Redundant dual power inputs
•Operating temperature range from 0 to 60°C, or extended operating
temperature from -40 to 75°C for “T” models
•IP30, rugged high-strength case
•DIN-Rail or panel mounting ability
Panel Layout
1. Terminal block for P1/P2 power inputs
2. Power input P1 LED
3. Power input P2 LED
4. 10/100/1000BaseT(X) data port
5. SmartPoE LED indicator (PoE status)
6. PoE power output mode LED
7. 10/100/1000BaseT(X) PoE output port
8. Model name
9. Grounding screw
10. Screw hole for wall mounting kit
11. DIN rail mounting kit
12. DIP switches
13. Terminal block for P1/P2 power inputs

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Mounting Dimensions (unit = mm)

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DIN-Rail Mounting
The DIN rail attachment plate should already be fixed to the back panel of
INJ-24A when you take it out of the box. If you need to reattach the DIN
Rail attachment plate, make sure the stiff metal spring is situated towards
the top, as shown in the figures below.
STEP 1:
Insert the top of the DIN
r
ail into the
slot just below the stiff metal spring.
STEP 2:
The DIN r
ail attachment unit will
snap into place as shown below.
To remove the INJ-24A from the DIN rail, simply reverse steps 1 and 2
above
Wall Mounting (optional)
For some applications, you will find it convenient to mount the INJ-24A on
the wall, as shown in the following figures.
STEP 1: Remove the aluminum
DIN rail attachment plate from the
INJ
-24A’s rear panel, and then
attach the wall mount plates as
shown in the diagram to the right.
STEP 2: Mounting the INJ-24A on the wall requires 4
screws. Use the switch, with wall mount plates
attached, as a guide to mark the correct locations of
the 4 screws. The heads of the screws should be less
than 6.0 mm in diameter, and the shafts should be
less than 3.5 mm in diameter, as shown in the figure
at the right.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shank size are suitable by inserting the screw into one
of the keyhole
-
shaped apertures of the wall mounting plates. Do
not tighten
the screws completely—leave about 2 mm to allow
room for sliding the wall mount panel between the wall and the
screws.

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STEP
3: Once the screws are fixed
on the wall, insert the four screw
heads through the large parts of the
keyhole
-shaped apertures,
and then
slide the EDS downwards, as
indicated. Tighten the four screws
for added stability.
Grounding the INJ-24A
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well
-grounded
mounting surface, such as a metal panel.
Wiring the INJ-24A’s Power Outputs
The 4-contact terminal block connector on the INJ-24A’s top panel is used
for dual 24/48 VDC power inputs. Top and front views of the terminal
block connectors are shown here.
STEP 1: Insert the negative/positive DC wires into the V-/V+
terminals.
STEP 2:
To keep the DC wires from pulling loose, use a small
flat
-blade screwdriver to tighten the wire-clamp screws on
the front of the terminal block connector.
STEP 3:
Insert the plastic terminal block connector prongs
into the ter
minal block receptor, which is located on the
INJ
-24A’s top panel.
NOTE
Both V1+ and V2+ are internally connected. Incorrect cabling
may cause device damage.

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DIP Switch Settings
The default setting for each DIP switch is OFF.
The following
table explains the effect of
setting the DIP switches to the ON positions.
DIP Switch Setting Description Max
Output
Power
1
802.3af (ON)
The INJ-24A is forced to
802.3af mode and only accepts
IEEE 802.3af standard devices.
15.4 watts
802.3af/at
(OFF)
The INJ-24A automatically
detects the standard, for both
IEEE 802.3af and IEEE 802.3at
standard devices.
Std PoE: 30
watts
Hi PWR:
36 watts
2
Hi PWR (ON)
The INJ-24A is set to support
high power output.
36 watts
Std. PoE
(OFF)
The INJ-24A only provides
standard PoE power output.
802.3af:
15.4 watts
802.3af/at:
30 watts
3
4-pair (ON)
The INJ-24A provides power via
both data pair (pin 1, 2, 3, and
6) and phantom pair (pin 4, 5,
7, and 8).
60 watts
2-pair (OFF) The INJ-
24A provides power via
data pair or spare pair.
See DIP
Switch 1
and 2
4
Mode A (ON)
The INJ-
24A provides power via
data pair (pins 1, 2, 3, and 6).
See DIP
Switch 1
and 2
Mode B
(OFF)
The INJ-
24A provides power via
spare pair (pins 4, 5, 7, and 8).
See DIP
Switch 1
and 2

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Smart PoE LED Indicators
Two SmartPoE LEDs indicate the current status between PSE and PD and
the power output mode of the INJ-24A. The following table shows the
details about these SmartPoE LEDs.
LED
Color
State
Description
P1, P2 Amber
ON
Power is being supplied to power input P1
/P2
OFF
Power is not being supplied to power input
P1 / P2
802.3af/at
(SmartPoE)
Green
ON
802.3at connection
Blinking
PoE current overloading
OFF
No PoE power output
Amber
ON
802.3af connection
Blinking
PoE current overloading
OFF
No PoE power output
4-pair
mode
Green
ON
4-pair mode PoE power output
OFF
2-pair mode PoE power output
Note: If INJ-24A is in 4-pair mode but with a 2-pair mode PD, the
802.3af/at LED will always be green.
Specifications
Technology
Standards
IEEE 802.3, 802.3u, 802.3ab, 802.3af, 802.3at
Interface
RJ45 Ports
10/100/1000BaseT(X) speed
LED Indicators
P1, P2, 802.3af/at, 4-pair mode
Power
Input Voltage
24/48 VDC (21.6 to 57 VDC)
Input Current
Max. 3.72 A @ 24 VDC (in 4-pair maximum
output state)
Connection
Removable 4-contact terminal block
Overload Current
Protection
5 A
Reverse Polarity
Protection
Present
PoE Port
Maximum Power Output
Standard mode:
802.3af: 15.4 watts
802.3af/at: 30 watts
High-power mode: 36 watts
4-pair mode: 60 watts
Surge Resistance
3 KV
Connection Type
Mode A (power on pins 1, 2, 3, and 6) and Mode
B (power on pins 4, 5,7, and 8) selectable by
DIP switch
Mechanical
Housing
IP30 protection, plastic case
Dimensions
115 × 30.3 × 78.8 mm (H x W x D)
Weight
245 g
Installation
DIN-Rail, wall mounting

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Environmental Limits
Operating Temperature
Standard Models: 0 to 60°C (32 to 140°F)
Wide Temp. Models: -40 to 75°C (-40 to 167°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Ambient Relative
Humidity
5 to 95% (non-condensing)
Regulatory Approvals
EMI
FCC Part 15, CISPR (EN 55022) class A
EMS EN 61000-4-2 (ESD), Level 3
EN 61000-4-3 (RS), Level 3
EN 61000-4-4 (EFT), Level 3
EN 61000-4-5 (Surge), Level 3
EN 61000-4-6 (CS), Level 3
EN 61000-4-8, Level 5
Shock
IEC 60068-2-27
Freefall
IEC 60068-2-32
Vibration
IEC 60068-2-6
Warranty
Time Period
5 years
Details
www.moxa.com/warranty
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll
-free: 1-888-669-2872
Tel:
1-714-528-6777
Fax:
1-714-528-6778
Moxa China (Shanghai office):
Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
Moxa Europe
:
Tel:
[phone]
Fax:
[phone]
Moxa Asia
-Pacific:
Tel:
[phone]
Fax:
[phone]