Moxa Technologies PT-G510 Series User manual

P/N: 1802005103002
*1802005103002*
PT-G510 Series
Quick Installation Guide
Version 1.1, September 2023
Technical Support Contact Information
www.moxa.com/support

2023 Moxa Inc. All rights reserved.

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Package Checklist
Moxa’s PT-G510 industrial DIN-rail switch is shipped with the following
items. If any of these items are missing or damaged, please contact
your customer service representative for assistance.
•PT-G510 switch
•DIN-rail kit
•Protective caps on SFP ports and USB Storage ports
•RJ45 to DB9 Cable
•Quick installation guide (printed)
•Substance Disclosure Table
•Product Certificate of Quality Inspection (Simplified Chinese)
•Product Notices (Simplified Chinese)
•Warranty card
NOTE
You can find information and software downloads on the
relevant product pages located on Moxa’s website:
www.moxa.com/
Default Settings
•Default IP address: 192.168.127.253
•Default Subnet Mask: 255.255.255.0
•Default Usernames: admin, user
•Default Password: moxa
Panel Layouts
PT-G510-4GTX4GSFP-PHR Models

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PT-G510-8GSFP-PHR Models
PT-G510-8GTX-PHR Models

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Dimensions
DIN-rail Mounting Instructions
The DIN-rail mounting kit is fixed to the back panel of the PT-G510 by
default. Mount the PT-G510 on a corrosion free mounting rail that
meets the EN 60715 standard.
Installation
STEP 1:
Insert the upper lip of the
DIN
-rail into the DIN-rail
mounting kit.
STEP 2:
Press the PT
-G510 towards
the DIN
-rail until it snaps
into place.

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Removal
STEP 1:
Pull down the latch on the
mounting kit with a
screwdriver.
STEP 2 & 3:
Slightly pull the PT
-G510
forward and lift to
remove it from the DIN
rail.
ATTENTION
Safety First
!
Be sure to disconnect the power cord before installing and/or
wiring your Ethernet Switch. Calculate the maximum
possible
current in each power wire and common wire. Observe all
electrical codes dictating the maximum current allowable for
each wire size. If the current goes above the maximum ratings,
the wiring could overheat,
which can cause serious damage to
your equipment.
WARNING
Use only a Laser Class 1 optical transceiver with this device.

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Connecting the Power Inputs
The PT-G510 Series switches support various types of power supplies.
•WV models come with two 24 to 48 VDC power inputs.
•HV models come with two 110 to 220 VDC/VAC power inputs.
Refer to the table below for an overview of the power input connectors
on HV and WV models:
WV Models
HV Models
WARNING
This equipment is intended to be supplied by an external power
source (UL listed/ IEC 60950
-1/ IEC 62368-1) with output
rating 24 to 48 VDC, 1.1 A (minimum)
or 110 to 220 VDC,
0.3 A (minimum)
, and an ambient temperature of 75°C
(minimum).
Wiring Requirements
WARNING
Do not disconnect modules or wires unless power has been
switched off or the area is known to be non
-hazardous. The
device may only be connected to the supply
voltage shown on
the type plate. The device is designed for operation with a
Safety Extra
-Low Voltage (SELV) or an isolated power supply,
which means that the
device may only be connected to the
supply voltage connections and to the signal contact with a
S
ELV or an isolated power supply in compliance with IEC
62368-1/EN 62368-1/UL 62368-1 or UL 61010.
Wiring the Redundant Power Inputs
The PT-G510 Series provides high-voltage (HV) and low-voltage (WV)
models with two power inputs for redundancy. Refer to the instructions
below on how to wire to the terminal block connectors.

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ATTENTION
Before connecting the PT
-G510 Series to the AC or DC power
inputs, make sure the power source voltage is stable.
NOTE
If you intend to only use one power input, be sure to
disconnect the other power input (unplug the power cord or
disconnect the power input from the L and N contacts). Only
one power input LED will be on.
NOTE
When wiring the relay contact, we suggest using the cable type
– AWG (American Wire Gauge) 19-24.
For HV Models:
NOTE
For HV models with 220 VAC wires:
1. The AC voltages between each of the two wires from the
power supply source must be less than 264 VAC RMS. To
measure and ensure the AC voltage for the PWR1 and
PWR2 is within the correct range, please use a qualified
digital multi-meter (e.g., a Fluke 85V or equivalent)
before connecting and applying the power source to the
PT-G510 PWR1 and PWR2 input terminals. If the
difference in AC voltage exceeds 264 VAC RMS, an
isolation transformer (220 V to 110 V; minimum 50 VA)
must be used between the PT-G510 Series and the AC
power source to avoid damage from power surges.
2. Please use an isolation transformer (220 V to 110 V;
minimum 50 VA) between the PT-G510 Series and the
Uninterruptible Power Supply (UPS) source to avoid
damage from power surges. Please use a qualified digital
multi-meter to measure the AC power difference between
each pair of the four power cable wires to ensure that the
voltage difference between each pair of wires is less than
264 VAC RMS. You will need to measure the voltage
difference between 4 pairs of wires, as listed below: [L1-
N1], [L1-N2], [L1-L2] [N1-N2], [N1-L2], [N2-L2].
NOTE
If you intend to only use one power input, be sure to
disconnect the other power input (unplug the power cord or
disconnect the power input from the L and N contacts). Only
one power input LED will be on.

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STEP 1: Insert the positive/negative DC or
l
ine/neutral AC wires into the V+/V- or L/N
terminals, respectively.
S
TEP 2: Use a flat-blade screwdriver to
tighten the wire
-clamps on the front of the
terminal block connector
to fasten the
wires
.
S
TEP 3: Insert the plastic terminal block
connector prongs into the
terminal block
receptor.
For WV Models:
STEP 1: Insert the positive/negative DC
wires into the V+/V
- terminals,
respectively.
S
TEP 2: Use a flat-blade screwdriver to
tighten the wire
-clamps on the front of the
terminal block
connector to fasten the
wires
.
S
TEP 3: Insert the plastic terminal block
connector prongs into the
terminal block
receptor.
Wiring the Relay Contact
Each power module has one relay output that can
provide two types of relay output. Refer to the
table
below for detailed information.
The relay contact is used to detect user
-configured
events. Two wires are attached to the relay pins with
normally close and normally open options.
FAULT:
The relay contact of the 3-pin terminal block connector is used to detect
user-configured events. The module provides normally open (NO) and
normally closed (NC) circuits depending on what the user chooses. For
pin definitions, refer to the table below.
Relay connection Power on state Event trigger
NO and COM
Closed circuit
Open circuit
NC and COM
Open circuit
Closed circuit

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NOTE
When wiring the relay contact, we suggest using the cable type
-
AWG (American Wire Gauge) 16-24 (1.31-0.205 mm2) and
the corresponding pin type cable
terminals. The connector
must be able to withstand torque at maximum 5 pound
-
inches.
The rated temperature of wiring should be at least 105°C.
Grounding the Moxa Industrial DIN-rail Switch
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from
the ground screw to the grounding surface prior to connecting devices.
Refer to table below for the location of the grounding screw.
HV Models
WV Models
NOTE
Using a shielded cable achieves better electromagnetic
resistance
. Use a green-
yellow grounding cable with a wire size
AWG 18 or higher to ground this product to earth.
RJ45 Console Connection
The PT-G510 has one RJ45 console port (RS-232) located on the front
panel. Use an RJ45-based cable to connect the PT-G510’s console port
to your PC’s COM port. You may then use a console terminal program,
such as Moxa PComm Lite - Serial Communication Tool for Windows, to
access the PT-G510 with a baudrate of 115200. Refer to the following
for the pin definition of the console port.
MDI Port Pinouts MDI-X Port Pinouts 8-pin RJ45
Pin
Signal
1
Tx+
2
Tx-
3
Rx+
6
Rx-
Pin
Signal
1
Rx+
2
Rx-
3
Tx+
6
Tx-
USB Storage Connection
The USB storage port is on the front panel of the PT-G510 switch and
comes with a type A connector (see the diagram below for pinout
assignments). Use Moxa’s ABC-02-USB automatic backup configurator

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to connect to the PT-G510 USB storage port in order to perform
configuration backup, firmware upgrade, or system log file backup.
Pin
Description
1
VCC (+5V)
2
D- (Data-)
3
D+ (Data+)
4
GND (Ground)
The Reset Button
The reset button can perform two functions. One is to reset the PT-
G510 switch back to factory default settings and the other is to perform
a quick backup of configuration and log files to the ABC-02-USB
automatic backup configurator.
Reset to Factory Default Settings
Use a pointed object, such as a straightened paper clip or toothpick, to
depress the Reset button. When you do so, the STATE LED will start to
blink about once per second. Continue until the STATE LED begins
blinking more rapidly; this indicates that the button has been depressed
for five seconds and you can release the Reset button to load factory
default settings.
NOTE
DO NOT power off the switch when loading default settings.
Configuration and Log Files Backup
When the ABC-02-USB is connected to the PT-G510 switch, the reset
button allows for a quick back up of configuration and event logs to the
ABC-02-USB. Press the reset button to start backing up the current
system configuration files and event logs to the ABC-02-USB.
NOTE
When the ABC-02 is plugged in, you cannot reset to factory
default by pressing the reset button.

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LED Indicators
The front panel of the PT-G510 switch contains several LED indicators.
The function of each LED is described in the table below:
LED
Color
State
Description
System LEDs
State
(S)
Green
On
When system has passed power-on
self-test (POST) and is ready to run.
Blinking
•When the reset button is pressed
for 5 seconds to reset to factory
default.
•When a USB drive is detected.
•Web locator is on.
Off
N/A
Red On
•Switch initialization failure.
•When the power-on self-test
(POST) fails.
FAULT
(F) Red
On
•USB detected/operation failed.
•Network loop detected when loop
protection is enabled.
•Relay NC is on.
•The ring port connection is not
valid.
Blinking •EEPROM information error.
•Web locator is on.
Off
The system is operating normally, and
no user-configured event is triggered.
Power1
(P1) Amber
On
Power is being supplied to power input
P1.
Off Power is not being supplied to power
input P1.
Power2
(P2) Amber
On
Power is being supplied to power input
P2.
Off
Power is not being supplied to power
input P2.
MSTR/HEAD
(M/H) Green
On
•EEPROM information error.
•When the switch is
Master/Head/Root of Turbo
Ring/Turbo Chain/Fast RSTP.
•
When the switch is MRM of MRP and
the MRP ring is closed.
Blinking
•When the switch is Ring
Master/Head of Turbo Ring/Turbo
Chain, and the Turbo Ring/Turbo
Chain is broken.
•
When the switch is MRM of MRP and
the MRP ring is broken.
•Web locator is on.
Off
When the switch is not the
Master/Head/Root of this Turbo
Ring/Turbo Chain/Fast RSTP.

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LED
Color
State
Description
CPRL/TAIL
(C/T) Green
On
•When the switch enables the
coupling function to form a back-up
path.
•When the switch is tail of Turbo
Chain.
Blinking
•When the switch is enabled Turbo
Chain and Turbo Chain is broken.
•Web locator on.
Off
When the switch disables the coupling
or tail role of Turbo Chain.
SYNC
Amber
On
The PTP function is enabled and is in
the free-run state.
Blinking The PTP function is enabled, and switch
is in syncing state.
Green On
The PTP function has successfully
converged
Off
The PTP function is off.
Redundancy
PRP Green
On
PRP mode is enabled.
Off
PRP mode is disabled.
HSR Green
On
HSR mode is enabled.
Off
HSR mode is disabled.
Coupling Green
On
PRP/HSR Coupling mode is enabled.
Off
PRP/HSR Coupling mode is disabled.
Port LEDs
10M/100M/
1000M
Copper
Green
On
When the port is active, and link is on
1000 Mbps.
Blinking When the port’s data is being
transmitted at 1000 Mbps.
Off
When the port is inactive, or link is
down.
Amber
On
When the port is active, and link is on
100/10 Mbps.
Blinking When the port’s data is being
transmitted at 100/10 Mbps.
Off When the port is inactive or the link is
down.
100M/1000M
SPF
Green
On
When the port is active, and the link is
on 1000 Mbps.
Blinking
When data is being transmitted at 1000
Mbps.
Off When the port is inactive or the link is
down.
Amber
On
When the port is active and the link is
on 100 Mbps.
Blinking
When data is being transmitted at 100
Mbps.
Off When the port is inactive, or link is
down.

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Specifications
Technology
Standards IEEE 802.3u for 100BaseT(X) and 100BaseFX
IEEE 802.3ab for 1000BaseT(X)
IEEE 802.3z for 1000BaseX
IEEE 802.1D-2004 for Spanning Tree Protocol
IEEE 802.1w for Rapid Spanning Tree Protocol
IEEE 802.1p for Class of Service
IEEE 802.1Qfor VLAN Tagging
IEEE 802.1X for authentication
IEEE 802.3ad for Port Trunk with LACP
IEEE 802.3x for flow control
Input Output Interface
Alarm Contact
Channels
Resistive load: 1 A @ 24 VDC
Ethernet Interface
10/100/1000BaseT(X)
ports (RJ45 connector)
PT-G510-8GTX-PHR Models: 8
PT-G510-4GTX4GSFP-PHR Models: 4
100/1000Base SFP
slots
PT-G510-8GSFP-PHR Models: 10
PT-G510-4GTX4GSFP-PHR Models: 6
Power Parameters
Input Voltage PT-G510-PHR-HV Models: 110 to 220 VAC,
50/60 Hz, 110 to 220 VDC
PT-G510-PRP-WV Models: 24 to 48 VDC
Note: Both -HV and -WV models support dual
power inputs with a single power module.
Overload Current
Protection
Yes
Reverse Polarity
Protection
Yes
Input Current PT-G510-PHR-HV Models: 0.5 A @ 110 to 220
VAC
PT-G510-PHR-HV Models: 0.3 A @ 110 to 220
VDC
PT-G510-PHR-WV Models: 1.1 A @ 24 to 48
VDC
Power Consumption
(Max.)
PT-G510-8GSFP-PHR-HV Models:
•110 VAC: 23.54 W
•220 VAC: 24.57 W
•110 VDC: 23.485 W
•220 VDC: 23.88 W
PT-G510-8GSFP-PHR-WV Models:
•24 VDC: 21.868 W
•48 VDC: 22.646 W
Physical Characteristics
IP Rating
IP30
Dimensions
74 x 148 x 120 mm (2.91 x 5.83 x 4.72 in)
Weight
1,476 g (3.3 lb)
Installation
DIN-rail mounting
Environmental Limits
Operating
Temperature
-40 to 75°C (-40 to 167°F)
-40 to 85°C (-40 to 185°F) for 16 hrs based on
85°C test in accordance with IEC 60068-2-2.

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Storage Temperature
(Package Included)
-40 to 85°C (-40 to 185°F)
Ambient Relative
Humidity
5 to 95% (non-condensing)
Standards and Certifications
Safety
UL 62368-1, IEC 62368-1
EMI
CISPR 32, FCC Part 15B Class A
EMC
EN 55032/35
EMS
IEC 61000-4-2 ESD: Contact: 8 kV; Air: 15 kV
IEC 61000-4-3 RS: 80 MHz to 1 GHz: 20 V/m
IEC 61000-4-4 EFT: Power: 4 kV; Signal: 4 kV
IEC 61000-4-5 Surge: Power: 4 kV; Signal: 4
kV
IEC 61000-4-6 CS: 10 V
IEC 61000-4-8 PFMF
EN61000-4-11
Power Substation
IEC 61850-3 Edition 2.0 Class2, IEEE 1613
Railway
EN 50121-4
Marine
DNV, IEC 60945 (-WV models only)
Warranty
Warranty Period
5 years
Details
See www.moxa.com/warranty
Restricted Access Locations
WARNING
This equipment is
intended to be used in Restricted Access
Locations, such as a computer room, with access limited to
service personnel or users who have been instructed on how to
handle the metal chassis of equipment that is very hot. The
location should only be accessible
with a key or through a
security system.
WARNING
External metal parts of this equipment are extremely hot.
Before touching the equipment, you must take special
precautions to protect your hands and body from
serious
injury.

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ATTENTION
1. To protect against the risk of fire, only replace the fuse
with one that has the same type and rating.
2. It is recommended to incorporate a readily accessible
disconnect device into the building installation wiring.
Importantly, ensure the power supply is disconnected
before performing any maintenance.
3. This equipment is designed to connect the earthed
conductor of the D.C supply circuit to the equipment’s
earthing conductor.
Patent Marking
This product is protected by a patent. For details, see
https://www.moxa.com/doc/operations/Moxa_Patent_Marking.pdf