MR TAPMOTION TD ISM User manual

Motor-drive Unit
TAPMOTION® TD ISM®
Operating Instructions
4489615/01 EN . OEM-Control-Box

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2016 34489615/01 EN TAPMOTION® TD ISM®
Table of contents
1Introduction......................................................................................................................... 5
1.1 Validity................................................................................................................................................. 5
1.2 Manufacturer....................................................................................................................................... 5
1.3 Subject to change without notice......................................................................................................... 5
1.4 Supporting documents......................................................................................................................... 5
1.5 Safekeeping......................................................................................................................................... 6
1.6 Notation conventions........................................................................................................................... 6
1.6.1 Symbols................................................................................................................................................................. 6
1.6.2 Hazard communication system............................................................................................................................. 7
1.6.3 Information system................................................................................................................................................ 8
1.6.4 Instruction system................................................................................................................................................. 8
1.6.5 Typographic conventions...................................................................................................................................... 9
2Safety................................................................................................................................. 10
2.1 General safety information................................................................................................................ 10
2.2 Appropriate use................................................................................................................................. 10
2.3 Inappropriate use............................................................................................................................... 10
2.4 Personnel qualification...................................................................................................................... 11
2.5 Operator's duty of care...................................................................................................................... 11
2.6 Personal protective equipment.......................................................................................................... 11
3Product description.......................................................................................................... 13
3.1 Scope of delivery............................................................................................................................... 13
3.2 Function description.......................................................................................................................... 13
3.3 Design............................................................................................................................................... 13
4Packaging, transport and storage................................................................................... 15
4.1 Packaging.......................................................................................................................................... 15
4.1.1 Suitability............................................................................................................................................................. 15
4.1.2 Markings.............................................................................................................................................................. 15
4.2 Transportation, receipt and handling of shipments............................................................................ 16
4.3 Storage of shipments......................................................................................................................... 17
4.4 Unpacking shipments and checking for transportation damages...................................................... 18
5Installation and commissioning...................................................................................... 19

Table of contents
Maschinenfabrik Reinhausen GmbH 20164 4489615/01 ENTAPMOTION® TD ISM®
6Operation........................................................................................................................... 21
7Maintenance and care....................................................................................................... 22
8Fault elimination................................................................................................................ 23
9Disposal............................................................................................................................. 24
10 Technical data................................................................................................................... 25

1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 54489615/01 EN TAPMOTION® TD ISM®
Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Validity
This technical file is valid for the TAPMOTION® TD ISM® product.
Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
Supporting documents
The following documents also apply in addition to this technical file:
▪ Connection diagrams
▪ Routine test report
▪ Supplement
Also observe generally valid legislation, standards, guidelines and specifica-
tions on accident prevention and environmental protection in the respective
country of use.
1
1.1
1.2
1.3
1.4

1 Introduction
Maschinenfabrik Reinhausen GmbH 20166 4489615/01 ENTAPMOTION® TD ISM®
Safekeeping
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
Symbols
Symbol Meaning
Wrench size
Tightening torque
Number and type of fastening materials used
Fill with oil
Cut open, cut through
Clean
Visual inspection
Use your hand
Adapter ring
Apply a coat of paint
Use a file
Grease
1.5
1.6
1.6.1

1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 74489615/01 EN TAPMOTION® TD ISM®
Symbol Meaning
Coupling bolt
Use a ruler
Use a saw
Hose clip
Wire eyelet, safety wire
Use a screwdriver
Table 1: Symbols
Hazard communication system
Warnings in this technical file are displayed as follows.
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger
Consequences
► Action
► Action
Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
Signal words and pictograms
The following signal words are used:
1.6.2
1.6.2.1
1.6.2.2
1.6.2.3

1 Introduction
Maschinenfabrik Reinhausen GmbH 20168 4489615/01 ENTAPMOTION® TD ISM®
Signal
word
Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 2: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table 3: Pictograms used in warning notices
Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
Instruction system
This technical file contains single-step and multi-step instructions.
1.6.3
1.6.4

1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 94489615/01 EN TAPMOTION® TD ISM®
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
üRequirements (optional).
1. Step 1.
ðResult of step (optional).
2. Step 2.
ðResult of step (optional).
ðResult of action (optional).
Typographic conventions
The following typographic conventions are used in this technical file:
Typographic convention Purpose Example
UPPERCASE Operating controls, switches ON/OFF
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating controls Press Continue button
…>…>… Menu paths Parameter > Control parameter
Italics System messages, error mes-
sages, signals
Function monitoring alarm trig-
gered
[► Number of pages]. Cross reference [► 41].
Table 4: Typographic conventions
1.6.5

2 Safety
Maschinenfabrik Reinhausen GmbH 201610 4489615/01 ENTAPMOTION® TD ISM®
Safety
General safety information
The technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ Particular attention should be paid to the information given in this chap-
ter.
Appropriate use
If used as intended and in compliance with the requirements and conditions
specified in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any haz-
ards to people, property or the environment. This applies throughout the
product's entire life, from delivery through installation and operation to disas-
sembly and disposal.
The operational quality assurance system ensures a consistently high quality
standard, particularly in regard to the observance of health and safety re-
quirements.
The following is considered appropriate use
▪ Only operate the product in accordance with this technical file and the
agreed delivery conditions and technical data.
▪ Always operate the product under supervision.
▪ Use the equipment and special tools supplied solely for the intended
purpose and in accordance with the specifications of this technical file.
▪ Only use the product for commissioning an on-load tap-changer using
the TAPMOTION® TD ISM® motor-drive unit.
Inappropriate use
Use is considered to be inappropriate if the product is used other than as de-
scribed in the Appropriate use section. Please also note the following:
▪ Risk of explosion and fire from highly flammable or explosive gases, va-
pors, or dusts. Do not operate product in areas at risk of explosion.
▪ Risk of personal injury and damage to property from electric shock. Do
not use product on an energized transformer.
▪ Unauthorized or inappropriate changes to the product may lead to per-
sonal injury, material damage, and operational faults. Only modify prod-
uct following discussion with Maschinenfabrik Reinhausen GmbH.
2
2.1
2.2
2.3

2 Safety
Maschinenfabrik Reinhausen GmbH 2016 114489615/01 EN TAPMOTION® TD ISM®
Personnel qualification
The product is designed solely for use in electrical energy systems and facili-
ties operated by appropriately trained staff. This staff comprises people who
are familiar with the installation, assembly, commissioning and operation of
such products.
Operator's duty of care
To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
▪ All warning and hazard notices are complied with.
▪ Personnel are instructed regularly in all relevant aspects of operational
safety, the operating instructions and particularly the safety instructions
contained therein.
▪ Regulations and operating instructions for safe working as well as the
relevant instructions for staff procedures in the case of accidents and
fires are kept on hand at all times and are displayed in the workplace
where applicable.
▪ The product is only used when in a sound operational condition and
safety equipment in particular is checked regularly for operational relia-
bility.
▪ Only replacement parts, lubricants and auxiliary materials which are au-
thorized by the manufacturer are used.
▪ The specified operating conditions and requirements of the installation
location are complied with.
▪ All necessary devices and personal protective equipment for the specific
activity are made available.
▪ The prescribed maintenance intervals and the relevant regulations are
complied with.
▪ Installation, electrical connection and commissioning of the product may
only be carried out by qualified and trained personnel in accordance
with this technical file.
▪ The operator must ensure appropriate use of the product.
Personal protective equipment
Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Follow information about personal protective equipment provided in the
work area.
2.4
2.5
2.6

2 Safety
Maschinenfabrik Reinhausen GmbH 201612 4489615/01 ENTAPMOTION® TD ISM®
Always wear
Protective clothing
Close-fitting work clothing with a low
breaking strength, with tight sleeves and
with no protruding parts. It mainly serves
to protect the wearer against being caught
by moving machine parts.
Do not wear any rings, necklaces or other
jewelry.
Safety shoes
To protect against falling heavy objects
and slipping on slippery surfaces.
Table 5: Personal protective equipment to be worn at all times
Wear the following in spe-
cial environments
Special personal protective equipment
is needed in special environments.
The choice of equipment depends on
the circumstances.
Safety glasses
To protect the eyes from flying parts and
splashing liquids.
Hard hat
To protect from falling and flying parts and
materials.
Hearing protection
To protect from hearing damage.
Table 6: Personal protective equipment to be worn in special environments

3 Product description
Maschinenfabrik Reinhausen GmbH 2016 134489615/01 EN TAPMOTION® TD ISM®
Product description
This chapter contains an overview of the design and function of the product.
Scope of delivery
The OEM Control Box is packaged with protection against moisture and is
delivered as follows:
▪ OEM Control Box
▪ Product documentation
Please note the following:
► Check the shipment for completeness using the shipping documents.
Function description
The OEM Control Box is used to actuate the TAPMOTION® TD ISM® mo-
tor-drive unit's gear motor manually if the control cabinet is not yet installed
and connected (e.g. for test tap-change operations at the transformer plant).
Design
The OEM Control Box consists of the following components:
Figure 1: OEM Control Box
1 OEM Control Box 3 Control cable
2 Connecting lead
3
3.1
3.2
3.3

3 Product description
Maschinenfabrik Reinhausen GmbH 201614 4489615/01 ENTAPMOTION® TD ISM®
The OEM Control Box contains the following operating controls and display
elements:
Figure 2: Operating controls
1 Motor protective switch 2 In Position LED
3Error LED 4 EMERGENCY OFF switch
5 AUTO/MANUAL switch 6 N key
7 1 key

4 Packaging, transport and storage
Maschinenfabrik Reinhausen GmbH 2016 154489615/01 EN TAPMOTION® TD ISM®
Packaging, transport and storage
Packaging
The products are sometimes supplied with a sealed packaging and some-
times also dried depending on what is required.
A sealed packaging surrounds the packaged goods on all sides with plastic
foil. Products that have also been dried are identified by a yellow label on the
sealed packaging.
The information in the following sections should be applied as appropriate.
Suitability
NOTICE
Property damage due to incorrectly stacked crates!
Stacking the crates incorrectly can lead to damage to the packaged goods!
► Only stack up to 2 equally sized crates on top of one another.
The packaging is suitable for undamaged and fully functional means of
transportation in compliance with local transportation laws and regulations.
The packaged goods are packed in a stable crate. This crate ensures that
the packaged goods are secure when in the intended transportation position
and that none of the parts touch the loading surface of the means of trans-
port or touch the ground after unloading.
The packaged goods are stabilized inside the crate to prevent impermissible
changes in position.
A sealed packaging surrounds the packaged goods on all sides with plastic
foil. The packaged goods are protected from humidity using a desiccant. The
plastic foil is bonded after the drying agent is added.
Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect
against
moisture
Top Fragile Attach lifting
gear here
Center of
mass
Table 7: Shipping pictograms
4
4.1
4.1.1
4.1.2

4 Packaging, transport and storage
Maschinenfabrik Reinhausen GmbH 201616 4489615/01 ENTAPMOTION® TD ISM®
Transportation, receipt and handling of shipments
WARNING Danger of death and damage to property!
Danger of death and damage to property due to tipping or falling load!
► Transport crate only when closed.
► Do not remove the mounting material used in the crate during transport.
► Only trained and appointed persons may select the sling gear and se-
cure the load.
► Do not walk under the hanging load.
► Use means of transport and lifting gear with a sufficient carrying capaci-
ty in accordance with the weight stated on the delivery slip.
In addition to oscillation stress and shock stress, jolts must also be expected
during transportation. In order to prevent possible damage, avoid dropping,
tipping, knocking over and colliding with the product.
If a crate tips over, falls from a certain height (e.g. when slings tear) or expe-
riences an unbroken fall, damage must be expected regardless of the
weight.
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any type.
The checks must take place after unloading when the crate or transport con-
tainer can be accessed from all sides.
If external transport damage is detected on receipt of the shipment, proceed
as follows:
▪ Immediately record the transport damage found in the shipping docu-
ments and have this countersigned by the carrier.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the sales department at Maschinenfabrik Reinhausen and
the relevant insurance company.
▪ After identifying damage, do not modify the condition of the shipment
further and retain the packaging material until an inspection decision
has been made by the transport company or the insurance company.
▪ Record the details of the damage immediately onsite together with the
carrier involved. This is essential for any claim for damages!
▪ Photograph damage to packaging and packaged goods. This also ap-
plies to signs of corrosion on the packaged goods due to moisture inside
the packaging (rain, snow, condensation).
▪NOTICE! Be absolutely sure to also check the sealed packaging. If the
sealed packaging is damaged, do not under any circumstances install or
commission the packaged goods. Either dry the dried packaged goods
again as per the operating instructions for the relevant on-load tap-
4.2
Visible damage

4 Packaging, transport and storage
Maschinenfabrik Reinhausen GmbH 2016 174489615/01 EN TAPMOTION® TD ISM®
changer/off-circuit tap-changer or contact Maschinenfabrik Reinhausen
GmbH to agree on how to proceed with drying. If this is not done, the
packaged goods may be damaged.
▪ Name the damaged parts.
When damages are not determined until unpacking after receipt of the ship-
ment (hidden damage), proceed as follows:
▪ Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damages can
only be successful if relevant provisions are expressly included in the insur-
ance terms and conditions.
Storage of shipments
Packaged goods dried by Maschinenfabrik Reinhausen
Upon receipt of the shipment, immediately remove the packaged goods
dried by Maschinenfabrik Reinhausen from the sealed packaging and store
air-tight in dry insulating oil until used.
Non-dried packaged goods
Non-dried packaged goods but with a functional sealed packaging can be
stored outdoors when the following conditions are complied with.
When selecting and setting up the storage location, ensure the following:
▪ Protect stored goods against moisture (flooding, water from melting
snow and ice), dirt, pests such as rats, mice, termites and so on, and
against unauthorized access.
▪ Store the crates on timber beams and planks as a protection against ris-
ing damp and for better ventilation.
▪ Ensure sufficient carrying capacity of the ground.
▪ Keep entrance paths free.
▪ Check stored goods at regular intervals. Also take appropriate action af-
ter storms, heavy rain or snow and so on.
Protect the packaging foil from direct sunlight so that it does not disintegrate
under the influence of UV rays, which would cause the packaging to lose its
sealing function.
If the product is installed more than 6 months after delivery, suitable meas-
ures must be taken without delay. The following measures can be used:
▪ Correctly regenerate the drying agent and restore the sealed packaging.
Hidden damage
4.3

4 Packaging, transport and storage
Maschinenfabrik Reinhausen GmbH 201618 4489615/01 ENTAPMOTION® TD ISM®
▪ Unpack the packed goods and store in suitable storage space (well ven-
tilated, as dust-free as possible, humidity < 50 % where possible).
Unpacking shipments and checking for transportation
damages
▪NOTICE! Transport the packaged crate to the place where installation
will take place. Do not open the sealed packaging until just before instal-
lation. If this is not done, damage to the packaged goods may occur due
to ineffectively sealed packaging.
▪ WARNING! When unpacking, check the condition of the packaged
goods.Secure packaged goods in an upright crate from tipping out. If
this is not done, the packaged goods may be damaged and serious inju-
ries may result.
▪ Check completeness of supplementary parts on the basis of the delivery
slip.
4.4

5 Installation and commissioning
Maschinenfabrik Reinhausen GmbH 2016 194489615/01 EN TAPMOTION® TD ISM®
Installation and commissioning
This chapter describes how to correctly connect and commission the OEM
Control Box.
WARNING Risk of severe injury or death!
An energized transformer and energized on-load tap-changer components
can cause death or serious injuries when installing the motor-drive unit!
► Ensure de-energized state of transformer and on-load tap-changer
components during the installation of the motor-drive unit.
You may only connect the OEM Control Box to circuits with an external over-
current protection device and an isolating device with all poles disconnected
so the equipment can be fully de-energized if required (service, maintenance
etc.).
Suitable equipment includes isolating devices in accordance with IEC
60947-1 and IEC60947-3 (e.g. circuit breaker). When selecting the circuit
breaker type, note the properties of the relevant circuits (voltage, maximum
currents). Please also note the following:
▪ It must be easy for the operator to access the isolating device
▪ The isolating device must be labeled for the device circuits to be isolat-
ed
▪ The isolating device must not be part of the power line
▪ The isolating device must not interrupt the main grounding conductor
You must fuse the power supply circuit with a C16A type miniature circuit
breaker.
To install and commission the OEM Control Box, proceed as follows:
1. Connect the connecting lead to the gear motor's plug connector.
2. Connect OEM Control Box to the power supply.
The CEE plug for the OEM Control Box power supply is configured for a
clockwise rotary field.
5

5 Installation and commissioning
Maschinenfabrik Reinhausen GmbH 201620 4489615/01 ENTAPMOTION® TD ISM®
3. Configure motor protective switch according to the gear motor's rated
current and tripping class. To do so, note the table below.
Figure 3: Configuring motor protective switch
Rated current and tripping class of the gear motor
Motor designation InCLASS
380 V 400 V 440 V
Gear motor VM 50 Hz 1.0 A 10
Gear motor VM 60 Hz 1.0 A
Gear motor VV 50 Hz 1.4 A 1.4 A 1.8 A
Gear motor VV 60 Hz 1.4 A 1.5 A 1.7 A
Table 8: Rated current (In) and tripping class (CLASS) of the connected gear motor