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MR TAPMOTION TD ISM User manual

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Motor-drive Unit
TAPMOTION® TD ISM®
Operating Instructions
4489615/01 EN . OEM-Control-Box
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
Maschinenfabrik Reinhausen GmbH 2016 34489615/01 EN TAPMOTION® TD ISM®
Table of contents
1Introduction......................................................................................................................... 5
1.1 Validity................................................................................................................................................. 5
1.2 Manufacturer....................................................................................................................................... 5
1.3 Subject to change without notice......................................................................................................... 5
1.4 Supporting documents......................................................................................................................... 5
1.5 Safekeeping......................................................................................................................................... 6
1.6 Notation conventions........................................................................................................................... 6
1.6.1 Symbols................................................................................................................................................................. 6
1.6.2 Hazard communication system............................................................................................................................. 7
1.6.3 Information system................................................................................................................................................ 8
1.6.4 Instruction system................................................................................................................................................. 8
1.6.5 Typographic conventions...................................................................................................................................... 9
2Safety................................................................................................................................. 10
2.1 General safety information................................................................................................................ 10
2.2 Appropriate use................................................................................................................................. 10
2.3 Inappropriate use............................................................................................................................... 10
2.4 Personnel qualification...................................................................................................................... 11
2.5 Operator's duty of care...................................................................................................................... 11
2.6 Personal protective equipment.......................................................................................................... 11
3Product description.......................................................................................................... 13
3.1 Scope of delivery............................................................................................................................... 13
3.2 Function description.......................................................................................................................... 13
3.3 Design............................................................................................................................................... 13
4Packaging, transport and storage................................................................................... 15
4.1 Packaging.......................................................................................................................................... 15
4.1.1 Suitability............................................................................................................................................................. 15
4.1.2 Markings.............................................................................................................................................................. 15
4.2 Transportation, receipt and handling of shipments............................................................................ 16
4.3 Storage of shipments......................................................................................................................... 17
4.4 Unpacking shipments and checking for transportation damages...................................................... 18
5Installation and commissioning...................................................................................... 19
Table of contents
Maschinenfabrik Reinhausen GmbH 20164 4489615/01 ENTAPMOTION® TD ISM®
6Operation........................................................................................................................... 21
7Maintenance and care....................................................................................................... 22
8Fault elimination................................................................................................................ 23
9Disposal............................................................................................................................. 24
10 Technical data................................................................................................................... 25
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 54489615/01 EN TAPMOTION® TD ISM®
Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Validity
This technical file is valid for the TAPMOTION® TD ISM® product.
Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
Supporting documents
The following documents also apply in addition to this technical file:
▪ Connection diagrams
▪ Routine test report
▪ Supplement
Also observe generally valid legislation, standards, guidelines and specifica-
tions on accident prevention and environmental protection in the respective
country of use.
1
1.1
1.2
1.3
1.4
1 Introduction
Maschinenfabrik Reinhausen GmbH 20166 4489615/01 ENTAPMOTION® TD ISM®
Safekeeping
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
Symbols
Symbol Meaning
Wrench size
Tightening torque
Number and type of fastening materials used
Fill with oil
Cut open, cut through
Clean
Visual inspection
Use your hand
Adapter ring
Apply a coat of paint
Use a file
Grease
1.5
1.6
1.6.1
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 74489615/01 EN TAPMOTION® TD ISM®
Symbol Meaning
Coupling bolt
Use a ruler
Use a saw
Hose clip
Wire eyelet, safety wire
Use a screwdriver
Table 1: Symbols
Hazard communication system
Warnings in this technical file are displayed as follows.
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger
Consequences
► Action
► Action
Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
Signal words and pictograms
The following signal words are used:
1.6.2
1.6.2.1
1.6.2.2
1.6.2.3
1 Introduction
Maschinenfabrik Reinhausen GmbH 20168 4489615/01 ENTAPMOTION® TD ISM®
Signal
word
Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 2: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table 3: Pictograms used in warning notices
Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
Instruction system
This technical file contains single-step and multi-step instructions.
1.6.3
1.6.4
1 Introduction
Maschinenfabrik Reinhausen GmbH 2016 94489615/01 EN TAPMOTION® TD ISM®
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
üRequirements (optional).
► Step 1 of 1.
ðResult of step (optional).
ðResult of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
üRequirements (optional).
1. Step 1.
ðResult of step (optional).
2. Step 2.
ðResult of step (optional).
ðResult of action (optional).
Typographic conventions
The following typographic conventions are used in this technical file:
Typographic convention Purpose Example
UPPERCASE Operating controls, switches ON/OFF
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating controls Press Continue button
…>…>… Menu paths Parameter > Control parameter
Italics System messages, error mes-
sages, signals
Function monitoring alarm trig-
gered
[► Number of pages]. Cross reference [► 41].
Table 4: Typographic conventions
1.6.5
2 Safety
Maschinenfabrik Reinhausen GmbH 201610 4489615/01 ENTAPMOTION® TD ISM®
Safety
General safety information
The technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ Particular attention should be paid to the information given in this chap-
ter.
Appropriate use
If used as intended and in compliance with the requirements and conditions
specified in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any haz-
ards to people, property or the environment. This applies throughout the
product's entire life, from delivery through installation and operation to disas-
sembly and disposal.
The operational quality assurance system ensures a consistently high quality
standard, particularly in regard to the observance of health and safety re-
quirements.
The following is considered appropriate use
▪ Only operate the product in accordance with this technical file and the
agreed delivery conditions and technical data.
▪ Always operate the product under supervision.
▪ Use the equipment and special tools supplied solely for the intended
purpose and in accordance with the specifications of this technical file.
▪ Only use the product for commissioning an on-load tap-changer using
the TAPMOTION® TD ISM® motor-drive unit.
Inappropriate use
Use is considered to be inappropriate if the product is used other than as de-
scribed in the Appropriate use section. Please also note the following:
▪ Risk of explosion and fire from highly flammable or explosive gases, va-
pors, or dusts. Do not operate product in areas at risk of explosion.
▪ Risk of personal injury and damage to property from electric shock. Do
not use product on an energized transformer.
▪ Unauthorized or inappropriate changes to the product may lead to per-
sonal injury, material damage, and operational faults. Only modify prod-
uct following discussion with Maschinenfabrik Reinhausen GmbH.
2
2.1
2.2
2.3