MrCool DIY E Star Series User manual

Easy Do-It-Yourself installation
with our Quick Connect®line set*
Installing the MRCOOL DIY® does not require specialized tools or
training. However, it does require basic technical skills. You are assuming
the risk by handling materials containing refrigerants under pressure,
that if not handled properly, can cause bodily injury. If you do not feel
comfortable conducting this installation process yourself, we recom-
mend you retain the services of a qualied HVAC professional.
www.mrcool.com
DIY
®
E Star™Series
4th GEN Do-It-Yourself Ductless Mini-Split Heat Pump A/C
SMART CONTROLLER
***************Note****************
This guide is for convenience. Please
refer to the installation manual for
more detailed instructions and
descriptions.
Version Date: 10-14-21
*Pat. https://mrcool.com/mrcool-patents/

1. Drill screw holes at the indicated points into the wall
studs.
2. Remove the mounting bracket from the rear of the
interior air handler by removing the screw(s) holding it in
place.
3. Screw the metal bracket to the wall according to the
template.
4. Use a level to
ensure the
mounting plate is
flush and level.
1. Locate the cardboard wall template.
2. Place the template on the wall at the installation location.
3. Use the template
to mark the location
of the drill points for
the mounting screws
and wall hole. Make
sure that the drill
points for the mounting
screws are located on
wall studs.
4. Remove the template.
Wall
Indoor Outdoor
0.2 - 0.3in
(5 - 7 mm)
STEP 1 - inside
STEP 3 - inside
STEP 2 - inside
1. Drill a 3.5 inch diameter hole through the wall, at a
slightly downward angle (to ensure proper drainage), to
accommodate the line set, condensate drain line, and MC
cable to the exterior condenser.
2. Carefully bend piping at the back of the air handler until
it is sticking straight out from behind the unit.
3. Using electrical tape, lightly tape the refrigerant piping &
condensate drain line at the back of the indoor unit into a
bundle (this will make it easier to pass through the wall
hole). The drain pipe MUST be on the bottom. DO NOT
wrap the end of the piping (connectors & drain hose)
you will need access to them for later steps.
4. Insert wall hole sleeve into wall hole.
5. Push the MC cable and piping bundle through the wall
hole. condensate
drain line
Refrigerant
piping
Drain hose
Tape

4. Snap the air handler onto the wall bracket by leaning the
top towards the wall and hooking it on the top of bracket.
Then, apply pressure to the bottom half to snap it to the
bracket.
1. Place outside condenser unit firmly on the ground or
attach it to a secure metal wall bracket or pad. A drain pipe
underneath the unit is not required unless the unit is
elevated. Please refer to the manual for more information.
2. Install the wall hole finishing cap/seal. Then, carefully
bend the piping coming out of the exterior wall hole (from
the indoor unit) down towards the wall.
3. Remove the plastic seals from the indoor handler
refrigerant lines.
4. Carefully unroll one end of the Quick Connect® line set*.
Only unroll the amount needed to connect to the indoor
handler fittings. Leave the remainder coiled.
5. Align the Quick Connect® fittings of the refrigerant line
set to the matching indoor handler fittings. Tighten the first
few threads by hand.
6. Using two open-ended wrenches, or crescent
(adjustable-type) wrenches, and the image below as a
guide: place the wrenches on points marked “1” & “2,” only
turning the nut at the point marked “2.” Ensure that the
screw connector does not become crooked while working
quickly to tighten it. Tighten the connector until snug.
7. Then, tighten the connector slightly beyond that point to
apply torque to the connector. Repeat the same steps for
the second line. Please refer to the manual for information
about torque requirements for the connectors.
Minimum Clearance between
the back of unit and wall:
**Ground Installed:
12 in (30 cm)
**Bracket Installed:
6 in (15 cm)
Minimum Clearance
in front of unit:
79 in (200 cm)
Minimum Clearance
on the left side of unit:
12 in (30 cm)
Minimum Clearance
above unit:
24 in (60 cm)
Minimum Clearance
on the right side of unit:
24 in (60 cm)
STEP 3 - Continued
STEP 4 - Outside
STEP 4 - Continued
12
*Pat. https://mrcool.com/mrcool-patents/

1. Carefully roll the excess tubing and place it behind the
condenser, lying flat on the ground.
2. Align the line set connectors to the outside condenser
and tighten the first few threads by hand. NOTE: Make
sure the piping connection to outside unit has plenty of
slack and line set is not stressed.
Carefully unroll to indoor
handler connection
Connect directly to
exterior condensor
Keep excess coiled
Radius
3. Using two open-ended wrenches, or crescent
(adjustable-type) wrenches, and the image below as a
guide: you will now tighten the bottom screw connector.
Place wrenches on points marked “1” & “2,” only turning the
nut at the point marked “2.” Ensure the screw connector
does not become crooked as you work quickly to tighten it.
Tighten the connector
until it is snug.
4. Then, tighten the
connector slightly
beyond that point to
apply torque the the
connector. Please
refer to the manual
for information about
torque requirements.
Repeat the same
steps for the top
screw connector.
1
2
1. Starting with the top valve, using an open-ended wrench,
or crescent (adjustable-type) wrench, remove the brass cap
from the valve on the outside unit.
2. Then, insert a 5 mm Allen wrench to open the valve by
turning it counter-clockwise until it stops turning. DO NOT
force it.
NOTE: When opening the valves you may hear a soft
hissing sound as a slight amount of R-410a refrigerant
exits the condenser.
3. Reinstall the cap and tighten securely.
4. Repeat the same steps for the bottom valve.
5. Using soapy water (in a spray bottle or with a brush), or
leak detection spray, apply to the Quick Connect® fittings at
the indoor air handler and outdoor condenser to check for
leaks. If you see bubbles begin to form, this indicates there
is a leak. If so, retighten the connection accordingly until
the bubbles are gone. Please refer to the manual for more
detailed information on checking for leaks.
STEP 6 - OutsideSTEP 5 - Outside

1. Remove the screws that attach the electrical cover to the
outdoor condenser.
2. Remove the large retaining nut from the end of the MC
Cable coming from the indoor air handler.
3. Now push the threaded end of the MC Cable through the
hole in the electrical cover you removed form the outdoor
condenser. Then, thread the retaining nut back onto the
end of the MC cable. Please refer to the images below.
4. Now, firmly and securely connect the wires of the MC
cable to the appropriate terminals of the outdoor
condenser by screwing the U-lug connector of each wire to
the correct terminal. NOTE: Wires and terminals that are
numbered should be matched and connected
accordingly. If the unit is a 115 volt system (12K), hook
to terminals _L_ and _N_ and Ground. If the unit is a
208/230 volt system (all other sizes), hook to terminals
_L1_ and _L2_ and Ground. Use the image and wiring
illustrations to the bottom left as a guide.
WARNING
BEFORE PERFORMING ANY ELECTRICAL WORK, TURN OFF ALL
POWER TO THE SYSTEM.
1. Wire colors of this series / model may differ from previous
models, other series and general conventions.
2. All wiring must be performed in accordance with the
wiring diagrams shown here and all municipal, state and
federal regulations.
4. Be sure to know whether your unit is 115 volt (12K only) or
208/230 volt (all other sizes). Incorrect voltage can cause
serious damage to the system and void the warranty.
5. A certified electrician is required to supply power from a
disconnect of an appropriate rating - see manual.
STEP 7 - Outside
GREEN Y/G
32 L1L21
3
21 L1L2
WIRE CONNECTING DIAGRAM
OUTDOOR UNIT TERMINAL
TO INDOOR UNIT 208/230V
POWERSUPPLY
GREEN Y/G
32 L N1
3
21 L N
OUTDOOR UNIT TERMINAL
TO INDOOR UNIT 115V
POWERSUPPLY
WIRE CONNECTING DIAGRAM 12K
models
only
all
other
models
RED WHITE
BLACK RED WHITE

1. Install the provided batteries into the remote control.
2. Press the Power button on the remote control.
3. The MRCOOL®DIY®Series should activate automatically.
4. To use the MRCOOL® Smartphone App, refer to the
Smart Controller Module instructions included in the box.
STEP 7 - Continued
STEP 9 - Inside
1. Pack the wall hole with the supplied Neoprene (or Spray
Foam), filling any space not taken up by the piping & lines,
in order to seal the hole.
2. To protect Quick Connect®connections and reduce
vibration, wrap them with the black sound deadening pads.
Then install the white pipe insulation over the pads.
3. Now, starting where the line set is not covered with the
factory plastic (close to the indoor air handler connection,
you will wrap the line set upward, using the supplied
Non-adhesive U.V. tape to the wall hole. This will cover the
insulated line set connections, cables, and drain hose. The
drain pipe will need to be at the bottom of the bundle.
Refer to the diagram on the previous page. DO NOT wrap
the end of the drain hose.
4. To further improve overall appearance and long-term
durability of the line set, it is recommended to install an
optional MRCOOL®LineGuard® (sold separately).
wrap line set upward to the wall
hole to ensure rain/water does
not get into tape/wrap overlaps
Quick Connect
®
connections
Non-Adhesive
U.V. Tape
(Wrap)
keep line excess
bundled and coiled
lying flat behind
unit
Wrap the Quick Connect®
connections with the black
sound deadening pads. Then
place insulation over them
before the connection is
wrapped Non-adhesive U.V.
Tape
Refrigerant
piping
Drain hose
Non-Adhesive U.V.
Tape
STEP 8 - Outside
5. Finally, reinstall the electrical wiring cover and secure it
by reinstalling the screws you previously removed.
Quick Connect® Line Set
(refrigerant pipe)
Pat. https://mrcool.com/mrcool-patents/