MrCool Olympus Hyper Heat Series User manual

Installation Manual
Olympus Series
Single (Hyper Heat & Energy Star) & Multi-Zone Models
For more details visit www.MrCool.com
For General Installation. Model-specic manuals will be included with multi-zone condensers or as applicable.

1
PRECAUTIONS
9K & 12K INSTALLATION
18K & 24K INSTALLATION
2
2
3
4
4
5
8
9
11
14
CONTENTS
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2
WARNING
CAUTION
WARNING
CAUTION
Installation Precautions
Safety Precautions
PRECAUTIONS
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3
15 cm / 5.9 in or more
12cm / 4.7in or more
12 cm / 4.7 in or more 12 cm / 4.7 in or more
2.0 m / 6.5 ft or more
60 cm / 23.6 in or more
Indoor Unit
Outdoor Unit
9K & 12K Installation - INSTALLATION LOCATION
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30 cm / 11.8 in or more
2 m / 6.6 ft or more
30 cm / 11.8 in or more
60 cm / 23.6 in or more
For Ceilings Greater
Than 9Foot Suggested
Floor Clearance is
230cm(90.55in)
For Ceilings Less
Than 9 Foot Suggested
Floor Clearance is
200cm(78.55in)
Suggested
Required

4
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Outdoor unit dimension
in/mm (WxHxD)
Mounting dimensions
A(in/mm) B(in/mm)
NOTE:
9K & 12K Installation - OUTDOOR MOUNTING DIMENSIONS
6
78
9K & 12K Installation - ACCESSORIES
Smart Controller Kit
(1) (w/ Manual)
Neoprene (1)
(Sealant for Wall Sleeve)

5
4
1.8in/45mm
11
Series 9K Models
Series 12K Models
Series 18K Models
Series 24K Models
11
Left rear side
refrigerant
pipe hole
Left rear side
refrigerant
pipe hole
Left rear side
refrigerant
pipe hole
Left rear side
refrigerant
pipe hole
2.6in/65mm 2.6in/65mm
2.6in/65mm 2.6in/65mm
2.6in/65mm 2.6in/65mm
2.6in/65mm 2.6in/65mm
Right rear side
refrigerant
pipe hole
Right rear side
refrigerant
pipe hole
Right rear side
refrigerant
pipe hole
Right rear side
refrigerant
pipe hole
NOTE:
9K & 12K Installation - INDOOR MOUNTING DIMENSIONS
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6
9K & 12K Installation - WIRING
Tightening torque
(lbf.in/N.cm)
Additional tightening
torque(lbf.in/N.cm)
1/4in (6.35mm)
1/2in (12.7mm)
5/8in (15.88mm)
3/8in (9.52mm)
132.8 (1500) 141.59 (1600)
309.73 (3500)
398.23 (4500)
318.56 (3600)
415.93 (4700)
221.34 (2500) 230.02 (2600)
)
))s) )
)
)
))
)
1/4in/6.35mm
3/8in/9.52mm
9K & 12K Installation - PIPING
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Appliance
Amps (A) AWG
15 14
20 12
25 10
9K & 12K
18K
24K
Model Series
USE THE RIGHT CABLE
• Outdoor power cable is not provided
• See table below for gauge requirements
• Indoor power / signal cable from outdoor
unit is provided 10
13
18
25
30
18
16
14
12
10
Suggested Minimum Wire Size (AWG: American Wire Gage):
AWG Wire SizeAppliance Amps

7
208-230V~models
Power
supply
L1 L2 S L1 L2
L1 L2 S G
115V~models
Power
supply
1(L ) 2(N ) S L N
L N S G
G
Indoor Wire Connection
Outdoor Wire Connection
Connection Diagrams
9K & 12K Installation - WIRING
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8
a )
)hcni3.0~2.0(
NOTE:
NOTE: Using manual operation
12
4
56
78
9
3
9K & 12K Installation - INSTALLATION PROCESS
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15 cm / 5.9 in or more
12cm / 4.7in or more
12 cm / 4.7 in or more 12 cm / 4.7 in or more
2.0 m / 6.5 ft or more
60 cm / 23.6 in or more
Indoor Unit
Outdoor Unit
9K & 12K Installation - INSTALLATION LOCATION
30 cm / 11.8 in or more
2 m / 6.6 ft or more
30 cm / 11.8 in or more
60 cm / 23.6 in or more
9
18K & 24K Installation - INSTALLATION LOCATION
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For Ceilings Greater
Than 9Foot Suggested
Floor Clearance is
230cm(90.55in)
For Ceilings Less
Than 9 Foot Suggested
Floor Clearance is
200cm(78.55in)
Suggested
Required

10
18K & 24K Installation - INSTALLATION LOCATION
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on a concrete mounting platform, do the
following:
1. Mark the positions for four expansion bolts
based on dimensions in the Unit Mounting
Dimensions chart.
2. Pre-drill holes for expansion bolts.
3. Clean concrete dust away from holes.
4. Place a nut on the end of each expansion bolt.
5. Hammer expansion bolts into the pre-drilled
holes.
6. Remove the nuts from expansion bolts, and
place outdoor unit on bolts.
7. Put washer on each expansion bolt, then
replace the nuts.
8. Using a wrench, tighten each nut until snug.
If you will install the unit on the ground or
WARNING
PROTECTION IS RECOMMENDED AT ALL
TIMES.
WHEN DRILLING INTO CONCRETE, EYE
W
D
Air Inlet
Step 3: Anchor outdoor unit
The outdoor unit can be anchored to the ground
or to a wall-mounted bracket witha bolt and nut
10 or 8.z.
UNIT MOUNTING DIMENSIONS
sizes and the distance between their mounting
feet. Prepare the installation base of the unit
according to the dimensions below.
Fig. 4.5
H
A
B
Air Outlet
Air Inlet
Outdoor Unit Dimensions (inches)
Width (W) x Height (H) x Depth (D)
Mounting Dimensions (inches)
Width (A) Depth (B)
20.24” (514) 13.39” (340)
21.26” (540) 13.8” (350)
20.24” (514) 13.39” (340)
26.5” (673) 15.87” (403)
19.2” (487) 11.73” (298).
21.26” (540) 13.8” (350)
20.24” (514) 13.39” (340)
33.27 x 27.64 x 14.29 (inches)
37.24 x 16.54 x 31.89 (inches)
30.31 x 21.85 x 11.81 (inches)
31.50 x 21.81 x 13.11 (inches)
31.50 x 21.81 x 13.11 (inches)
31.50 x 21.81 x 13.11 (inches)
40.55 x 31.89 x 16.54 (inches)
33.27 x 27.64 x 14.29 (inches)
26.63” (676) 16” (404)
O-HH-09-HP-C-230
O-HH-18-HP-C-230
O-HH-12-HP-C-230
O-HH-24-HP-C-230
O-ES-09-HP-C-230
O-ES-18-HP-C-230
O-ES-12-HP-C-230
O-ES-24-HP-C-230

11
Correct orientation
of Installation Plate
Series 24K Models
46.7in
Left rear side
refrigerant
pipe hole
Right rear side
refrigerant
pipe hole 2.6in
Series 12K Models
Series 9K Models
Series 18K Models
11in
11in
39in
NOTE:
vibration.
Mounting Indoor Unit
NOTE:
Mount the Installation Plate and drill holes
in the wall according to the wall structure
unless otherwise stated.)
Dill a Hole in the Wall
18K & 24K Installation - INDOOR INSTALLATION
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Appliance
Amps (A) AWG
15 14
20 12
25 10
9K & 12K
18K
24K
Model Series
USE THE RIGHT CABLE
• Outdoor power cable is not provided
• See table below for gauge requirements
• Indoor power / signal cable from outdoor
unit is provided 10
13
18
25
30
18
16
14
12
10
Suggested Minimum Wire Size (AWG: American Wire Gage):
AWG Wire SizeAppliance Amps
208-230V~models
Power
supply
L1 L2 S L1 L2
L1 L2 S G
G
Indoor Wire Connection
Outdoor Wire Connection
12
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18K & 24K Installation - INDOOR INSTALLATION

CAUTION
Be extremely careful not to dent or damage the piping while bending them away from the unit.
Any dents in the piping will affect the unit’s performance.
Knock-out Panel
Fig. 3.3
Fig. 3.4
Step 4: Prepare refrigerant piping
The refrigerant piping is inside an insulating sleeve attached to the back of the unit. You must prepare
the piping before passing it through the hole in the wall. Connect the indoor unit first, then the outdoor.
1. Based on the position of the wall hole
relative to the mounting plate, choose the
side from which the piping will exit the unit.
2. If the wall hole is behind the unit, keep the
knock-out panel in place. If the wall hole is
to the side of the indoor unit, remove the
plastic knock-out panel from that side of
the unit. (See Fig. 3.3 ). This will create a
slot through which your piping can exit the
unit. Use needle nose pliers if the plastic
panel is too difficult remove by hand.
Use scissors to cut down the length of the
insulating sleeve to reveal about 6in (15cm) of
the refrigerant piping. This facilitates the
Refrigerant Piping Connection process, the
Gas Leak Check and enables you to check for
dents
If existing connective piping is already
embedded in the wall, proceed directly to the
Connect Drain Hose step. If there is no
embedded piping, connect the indoor unit’s
refrigerant piping to the connective piping that
will join the indoor and outdoor units.
Based on the position of the wall hole relative
to the mounting plate, determine the
necessary angle of your piping.
Grip the refrigerant piping at the base of the
bend.
Slowly, with even pressure, bend the piping
towards the hole. Do not dent or damage the
piping during the process.
NOTE ON PIPING ANGLE
Refrigerant piping can exit the indoor unit from
four different angles:
• Left-hand side
• Left rear
• Right-hand side
• Right rear
Refer to Fig. 3.4 for details.
13
18K & 24K Installation - INDOOR INSTALLATION
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Step 5: Connect drain hose
By default, the drain hose is attached to the
left-hand side of unit (when you’re facing
the back of the unit). However, it can also
be attached to the right-hand side.
1. To ensure proper drainage, attach the
drain hose on the same side that your
refrigerant piping exits the unit.
2. Attach drain hose extension (purchased
separately) to the end of drain hose.
3. Wrap the connection point firmly with
Teflon tape to ensure a good seal and
to prevent leaks.
4. For the portion of the drain hose that
will remain indoors, wrap it with foam
pipe insulation to prevent condensation.
5. Remove the air filter and pour a small
amount of water into the drain pan to
make sure that water flows from the unit
hsmoothly.
NOTE ON DRAIN HOSE
PLACEMENT
Make sure to arrange the drain
hose according to Fig. 3.5.
DO NOT kink the drain hose.
DO NOT create a water trap.
DO NOT put the end of drain hose in
water or a container that will collect
water.
PLUG THE UNUSED DRAIN HOLE
To prevent unwanted leaks you must plug
the unused drain hole with the rubber plug
provided.
Make there are no
kinks or dent in the
Kinks in the drain hose
hose to ensure
proper drainage.
will c eate water traps.r
NOT CORRECT
NOT CORRECT
Do not place the end
of the drain hose in
water or in containers
that collect water. This
will prevent proper
drainage.
NOT CORRECT
Dents in the drain hose
will create water traps.
Fig. 3.5
Fig. 3.6
Fig. 3.7
Fig. 3.8
Indoor Unit Installation
14
18K & 24K Installation - INDOOR INSTALLATION
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15
Seal
Drain joint
Base pan hole
of outdoor unit
(A) (B)
Strong
wind
Strong
wind
Barrier
Incorrect Correct
Indoor Unit Installation
Drain Joint Installation
NOTE:
18K & 24K Installation - OUTDOOR INSTALLATION
18K & 24K Installation - INDOOR INSTALLATION
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16
Cover
Screw
Bar
Copper pipe Clamp handle
Handle
Bar
"A"
Indoor unit tubing Flare nut Pipings
Outer
diam. Tightening torque(N.cm) Additional tightening torque(N.cm)
6.35mm
12.7mm
16mm
9.52mm
1500
(153kgf.cm) 1600 (163kgf.cm)
3500
(357kgf.cm)
4500
(459kgf.cm)
3600
(367kgf.cm)
4700
(479kgf.cm)
2500
(255kgf.cm)
2600
(265kgf.cm)
O
90
Outer diam.
(mm)
A(mm)
Max. Min.
6.35 1.3 0.7
9.52 1.6 1.0
12.7
1.8 1.0
12.7
16
1.8
2.2 2.0
Connecting Refrigerant Piping
Flaring
Tightening Connections
Outdoor Electrical Connections
18K & 24K Installation - OUTDOOR INSTALLATION
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Outdoor Unit Wiring Diagram
is located on the inside of the
wire cover on the outdoor unit.

17
Manifold valve
Compound meter
-76cmHg
Handle Lo Handle Hi
Charge hose Charge hose
Vacuum pump
Pressure gauge
Packed valve
Flare nut
Stopper
Cap
Valve body
Valve stem
Outdoor
unit
Indoor
unit
Refrigerant
Packed valve
Flare nut
Gas side
Liquid side
AC
D
B
Liquid side: 6.35mm
R22: (Pipe length-7.5)x30g/m
R410A: (Pipe length-7.5)x15g/m
Liquid side: 9.52mm:
R22: (Pipe length-7.5)x60g/m
R410A: (Pipe length-7.5)x30g/m
Connective pipe length
Less than 7.5m
More than 7.5m
Air purging method
Use vacuum pump
Additional amount of refrigerant to be charged
Use vacuum pump
NOTE:
is tested basing on the pipe length of 24.6 feet.
Air Purging
CAUTION
a spanner wrench.
Using the Vacuum Pump
18K & 24K Installation - OUTDOOR INSTALLATION
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AUTO/COOL
Manual control button
18
Indoor unit
chec k point D
B
C
A
Outdoor unit
chec k point
C over
Leak Check
CAUTION
A: Lo packed valve
B: Hi packed valve
C and D are ends of indoor unit connection.
Test Run
18K & 24K Installation - OUTDOOR INSTALLATION
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Manual control button

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Olympus Series
Single (Hyper Heat & Energy Star) & Multi-Zone Models