MSH equipment Ecologic Trolley 16 User manual

Handleiding
CAV
Ecologic Trolley 16
Ecologic Trolley 30
MSH equipment
Appelmarkt 7
1681 PE Zwaagdijk-Oost
Tel: [phone]
Fax: [phone]
Mail: info
@
msh-e
q
ui
p
ment.nl Website: www.msh-e
q
ui
p
ment.nl
Taal: Engels

Eco Trolley Manual revision 01/10 2
1 GENERAL INFORMATION 3
1.1 MANUFACTURER 3
1
.2 POINTS OF SALE AND SERVICE CENTRES 3
1.3 CERTlFICATES 3
1.4 WARRANTY 3
1.5 CUSTOMER'S OBLIGATIONS 3
1.6 MANUAL LAYOUT 4
1.6.1 PURPOSE AND CONTENTS 4
1.6.2 MANUAL ADDRESSEES 4
1.6.3 MANUAL STORAGE 4
1.6.4 SYMBOLS 4
2 MACHINE DESCRIPTION 5
2.1 PRINCIPLE OF OPERATION 5
2.2 MAIN COMPONENTS 5
2.3 MACHINE STRUCTURE 5
2.4 DIMENSIONS 5
2.5 AMBIENT CONDITIONS 5
2.6 LIGHTING 5
2.7 VIBRATIONS 5
2.8 NOISE EMISSIONS 5
2.9 SPECIFICATIONS 6
2.10 OUTFIT 6
2.10.1 STANDARD 6
2.10.2 OPTION EQUIPMENT ON REQUEST 6
2.11 ELECTROMAGNETIC ENVIRONMENT 6
3 SAFETY RULES 7
3.1 GENERAL WARNINGS 7
3.2 INTENDED USE 7
3.3 UNSUITABLE USE 7
3.4 DANGEROUS AREAS 7
3.5 SAFETY DEVICES 7
3.6 STOP CONTROLS 8
3.7 SAFE WORKING PROCEDURES 8
3.8 RESIDUAL RISKS 8
3.9 NAMEPLATES 8
4 INSTALLATION 9
4.1 TRANSPORT AND HANDLING 9
4.2 STORAGE 9
4.3 ARRANGEMENTS BEFORE INSTALLATION 9
4.4 ASSEMBLY 10
4.5 SET-UP 10
4.6 CONNECTIONS 11
4.6.1 PNEUMATIC CONNECTIONS 11
4.6.2 ELECTRIC CONNECTIONS 11
4.7 PRELIMINARY INSPECTION 12
4.8 ADJUSTMENTS AND CHECKS 12
5 OPERATION 12
5.1 PERSONNEL 12
5.2 CONTROL PANEL 12
5.3 COMMISSIONING AND USE 12
5.4 OPERATING MODES 13
5.5 JOB END 13
5.6 DECOMMISSIONING 13
6 MAINTENANCE 13
6.1 MACHINE CUT-OFF 13
6.2 SPECIAL PRECAUTIONS 14
6.3 PARTS SUBJECT TO MAINTENANCE 14-16
6.4 CLEANING 16
6.5 ROUTINE MAINTENANCE 16
6.6 EXTRAORDINARY MAINTENANCE 16
7 DIAGNOSTICS 17
7.1 TROUBLESHOOTING 17
7.2 AFTER-SALES SERVICE 18
8 SPARE PARTS 18
8.1 SPARE PARTS LIST 18
8.2 ORDERING SPARE PARTS 19
9 SCRAPPING 19
9.1 DISPOSING OF WASTE 19
9.2 MACHINE SCRAPPING 19
10 ANNEXES 19
10.1 DECLARATIONS 24
10.2 DIAGRAMS 20-23
10.3 WARRANTY FORM 25
10.4 MAINTENANCE LOG BOOK 26-27
CONTENTS

3 Eco Trolley Manual revision 01/10
1 GENERAL INFORMATION
1.1 MANUFACTURER
CAV S.r.l. has been manufacturing turbine exhausters for industrial use for more than thirty years; this
experience has led to a considerable technological Know-how based on many years of R&D activities
carried out in tight connection with the product manufacturing and trading on the international market, and
this is the best quality guarantee that CAV can offer to users.
1. 2 POINTS OF SALE AND SERVICE CENTRES
CAV directly offers after-sales service for its products sold in Italy or in Europe.
(Sales, After-sales, Spare parts)
CAV S.r.l.,
Via Morandi, 90 - Toscanella di Dozza (Bologna), Italy
Postal Code 40060
Phone [phone]
E-mail: [email protected]
Customers are kindly requested to contact the above-indicated central After-sales Service for any doubt or
clarification about use, maintenance or request for spare parts. Please remember to specify the Machine
identification details that can be found on the nameplates:
See Nameplate A, paragraph 3.9
1. 3 CERTIFICATION
The Machine complies with the prevailing European Union Directives applicable at the moment of its
release on the market, as detailed in the declaration of conformity.
1.4 WARRANTY
Machine components are covered by a 12-month (twelve month) warranty: this period starts from the date
indicated on the purchase document (invoice). Warranty does not cover electrical and electronic parts.
Warranty only covers faulty parts, no labour costs and service call fee.
Warranty excludes any Exhauster damage due to:
• transport and/or handling;
• wrong or improper use of the Machine;
• failed compliance with maintenance specifications given in this Manual; (see paragraph 6.5)
• failures and/or faults not ascribable to faulty parts.
1.5 CUSTOMER'S OBLIGATIONS
The Customer shall, within the time frame agreed upon with the Manufacturer, fulfil its obligations indicated
in the Documents attached to the sales contract. Unless otherwise agreed, the Customer normally shall
take care of:
• Preparing the rooms, including any required building works and/or channels.
• Air supply with compressed air (see paragraph 4.6.1).
• Machine Power Supply, complying with the lwas in force (see paragraph 4.6.2).

Eco Trolley Manual revision 01/10 4
1.6 MANUAL LAYOUT
The Customer is required to carefully read this manual since correct pre-setting, installation and use of the
Machine are basic requirements for its trouble-free and safe operation.
1.6. 1 PURPOSE AND CONTENTS
This manual shall give all necessary information for correct and safe use of the product. It deals with
technical information, operation and maintenance details, as well as instructions for spare parts and safety
warnings. Before attempting any operation on the machine, operators and qualified technicians are required
to carefully read the instructions given herein.
Manual content derives from an ongoing and methodical job of data processing and technical tests filed and
approved by C.A.V., complying with the internal safety procedures and data quality rules.
Data herein indicated are EXCLUSIVELY for specialised personnel, that could interface with the product
under safety conditions for any person, the machine and the environment, carry out a simple
troubleshooting and understand strange-faulty operating conditions, carry out simple inspections and
maintenance, still fully complying with the instructions given in the following pages and prevailing health
and safety regulations.
All details about installation, assembly, removal, extraordinary maintenance, repair and installation
procedures for any accessories, devices and equipment, are mentioned and can only be performed by
specialised personnel or by the AUTHORISED AFTER-SALES CENTRE, fully complying with the
manufacturer's recommendations and the prevailing health and safety rules.
It is important to keep this manual in a known place and ensure it is legible, for possible future reference. In
case of damage or for further technical and operation details, please contact directly our AUTHORISED
AFTER-SALES SERVICE.
1. 6. 2 MANUAL ADDRESSEES
This Manual addresses both the operator and the technicians allowed to carry out maintenance operations
on the machine. Operators shall not carry out any operation reserved to Maintainers or Qualified
Technicians. Failure to do so, the Manufacturer will not be liable for any resulting damage.
1.6.3 MANUAL STORAGE
This Manual shall be kept next to the Machine and in such a position protected from any fluid or any other
condition that could compromise its readability.
1.6.4 SYMBOLS
DANGER Indicates a hazard resulting in a (serious) risk for user or any other person.
WARNING Pay utmost attention to the paragraphs highlighted
by this symbol.
DANGER OF
ELECTROCUTION Indicates a hazard of electrocution resulting in a (serious) risk for user or any other person.
SPECIALISED
PERSONNEL Specialised personnel is required for special operations.
SEE MANUAL It is necessary to refer to the User's Manual before
attempting a certain operation.
ADJUST Mechanical adjustment and/or electric set-up could be necessary.

5 Eco Trolley Manual revision 01/10
2 MACHINE DESCRIPTION
2. 1 PRINCIPLE OF OPERATION
This C.A.V. trolley-mounted exhauster is made of a load bearing frame on which mechanical,
electromechanical, electronic and pneumatic devices or units are installed and are used, altogether or
combined with one another, for suction and filtering of the dust resulting from dry sanding primer or filler
surfacer.
The machine description specifies the intended use for which the product was designed, produced and
protected. Any different use or failure to comply with the following specifications could create danger for
persons and/or property.
The model described herein consists of some main and auxiliary units, whose functions are listed here
below and are aimed at carrying out a production cycle under safety conditions.
Please exclusively contact directly the AUTHORISED AFTER-SALES SERVICE for further
details or specifications.
2.2 MAIN COMPONENTS
The machine consists of the following main components:
1. Operator control panel
2. Filter holder cylinder
3. Dust collector cylinder
4. Motor guard
5. Bedplate
6. Hepa filter
2.3 EXHAUSTER STRUCTURE
Unit bedplate and main parts are made of a stiff metal structure. Filtering unit includes dust collection bin.
Exhauster is completely enclosed by a front metal guard. A control panel with controls for operation and
adjustment is installed in the main electric panel. Power supply connections are made by means of cable
with power plug.
2.4 DIMENSIONS
Overall dimensions are specified under paragraph 2.9 -Specifications.
2.5 AMBIENT CONDITIONS
The Exhauster does not require any special ambient conditions. Nevertheless, it shall be installed in a well-
lit industrial building, featuring suitable minimum guaranteed air change.
Ambient temperature for correct unit operation shall be in the range +5°C to +40° C.
2. 6 LIGHTING
Room lighting shall comply with the prevailing rules in the country where the machine is installed. In the
area where the Exhauster is installed, good visibility shall be ensured for easier routine and extraordinary
maintenance. Minimum recommended illumination: 400 lux.
2.7 VIBRATIONS
If unit is used according to the instructions for correct use, vibrations shall not create any dangerous
situation.
2.8 NOISE EMISSIONS
The Exhauster is designed and manufactured to limit noise emissions at the source.
Maximum noise level is 73dB. Actual noise emission shall in any case be measured after
installation, in order to ensure that it still conforms to the specifications required by the prevailing
laws.
4
2
3
5
1
6

Eco Trolley Manual revision 01/10 6
2.9 SPECIFICATIONS
This section indicates Machine technical features and specifications user shall refer to in case of contact
with the Manufacturer After-sales Service.
TABLE 2. 9A - Technical Features and Specifications
2.10 OUTFIT
The following equipment refers to the standard production Exhausters. Any special machine could hence
require parts different than the listed ones.
2.10.1 STANDARD
The Exhauster comes with:
• User's Manual
• Declaration of conformity
• Installation equipment
2. 10.2 OPTION EQUIPMENT ON REQUEST
An optional drawer module to be installed on the upper side of the machine is provided.
Any change and/or addition of any accessory whatsoever must be explicitly approved and made by the
Manufacturer.
2. 11 ELECTROMAGNETIC ENVIRONMENT
The Exhauster is designed to operate correctly within an electromagnetic or industrial environment. Design
conforms to the principles of the product Harmonised Technical Standards:
HARMONISED EUROPEAN STANDARD
EN 60439-1(third edition)
February (1995) ref. CENELEC EN 60439-1:1994-01
HARMONISED EUROPEAN STANDARD
EN 60439-1/Al/Ali September (1997) ref. CENELEC EN 60439-1/Al:1995-12+ EN 60439-1/All:1996-02
In particular, manufacturer used proven components and principles, as required by 7.10 of EN 60439-1/
Al:1995-12+ EN 60439-1/Al1:1996-02
Built-in electronic equipment was installed as indicated in the instructions that come with the equipment
itself and considering the general criteria for EMC specified in EN 60204-1 art 4.
HARMONISED EUROPEAN STANDARD EN 60439-1(third edition)
February (1995) ref. CENELEC EN 60439-1:1994-01
HARMONISED EUROPEAN STANDARD EN 60439-1/Al/Ali
September (1997) ref. CENELEC EN 60439-1/Al:1995-12+ EN 60439-1/All:1996-02
In particular, manufacturer used proven components and principles, as required by 7.10 of EN 60439-1/
Al:1995-12+ EN 60439-1/Al1:1996-02
Built-in electronic equipment was installed as indicated in the instructions that come with the equipment
itself and considering the general criteria for EMC specified in EN 60204-1 art 4.
Description Features
Power supply 400V-415V-50Hz
Installed power Ecologic Trolley 16: 1.6 kW
Ecologic Trolley 30: 3 kW
Compressed air supply Max 10 Bar
Relative humidity Max 90% w/out condensate
Weight (kg) Ecologic Trolley 16: 185 kg
Ecologic Trolley 30: 200 kg
Dimensions 716x1229xh 1178mm
Nominal power input Ecologic Trolley 16: 4.3 A
Ecologic Trolley 30: 7.2 A

7 Eco Trolley Manual revision 01/10
3 SAFETY RULES
3. 1 GENERAL WARNINGS
The Operator shall carefully read the information given in this Manual, especially the Safety rules and pre-
cautions specified in this section.
Moreover, it is fundamental that the Operator follows these warnings:
• keep the Exhauster and the work area clean and in order;
• use the Exhauster in normal psychophysical conditions;
• Use the Exhauster on plane and without depressions surfaces only;
• Wear appropriate clothes and personal protection gear suitable for products in use;
• do not remove or tamper with the Manufacturer nameplates on Exhauster;
• do not remove or make inoperative any of the Exhauster Safety systems.
• Do not use this unit in rooms subjected to risk of explosion.
3. 2 INTENDED USE
The Exhauster is designed for removing non-explosive dust in general or similar material.
3. 3 UNSUITABLE USE
Do not use the Exhauster:
• for different purposes than those indicated in 3.2;
• to take in substances that could result in a flammable and/or explosive environment;
• in environments featuring explosive, aggressive atmosphere or with high dust or oily content;
• in environments with a serious fire hazard;
• outdoors, exposed to any weather condition;
• to take in red-hot parts and/or parts on fire;
• in a different way than stated in safety installation rules given herein.
3.4 DANGEROUS AREAS
Although the Exhauster does not involve any particular danger for exposed persons, it shall be used taking
some precautions, considering that:
• the operator can come into contact with dangerous chemical products by accident and without being
aware of the resulting danger.
• Before use, the person in charge of production shall evaluate unit use conditions according to the
danger possibly caused by products and take suitable protection measures such as: work in a room
featuring a guaranteed minimum change of air.
• Pay utmost attention when removing the dust bag. Carefully follow the filter removal proce-
dure described in the manual and shown in the figures on the package.
• Please pay attention during the machine handling! Risk of foot squeezing!
3. 5 SAFETY DEVICES
The Exhauster comes complete with suitable guards to protect the persons exposed to risks due to moving
organs, risks connected to power supply, and so on.
The unit fits the following safety devices:
• metal barrier all around the mobile parts. Basically, the enclosures are a barrier for any potentially
dangerous parts.
• The emergency stop is performed via the control panel main switch.
• The plug disconnection allows for the machine cut-out in order to perform maintenance under safety
conditions.
• Safety release on the levers for removing the dust collector cylinder metal body.
The User is requested to install the following safety devices:
• Electrical equipment with TT system : automatic circuit breaker with differential protection against
direct and indirect contacts on machine power control panel ( uncontrolled stop of all actuators and
power cut-off);
• Electrical equipment with TN or IT system : refer to control panel specifications to install the suita-
ble protections.

Eco Trolley Manual revision 01/10 8
3.6 STOP CONTROLS
The Exhauster stop controls are:
• main power cut-out by Main Switch (to set unit out of service located on control panel installed by the
Customer);
• Main power cut-out by the disconnection of the power supply plug;
• Button knife switch incorporated in power control panel that, when activated, cuts power to both
auxiliary and power circuits;
• Controlled stop due to opening of the run enable auxiliary contact (e.g. suction mouthpiece Open /
Closed).
3.7 SAFE WORKING PROCEDURES
The Exhauster design features aim at eliminating all risks connected to its use.
The residual risks involved in operating mode are:
• risks connected with the use of pneumatic energy;
• risks connected with the use of electric energy;
• risks of possible contact with product removed by suction;
• Foot squeezing risk during handling.
To limit the consequences of such dangers as much as possible, it is important to comply with the following
rules:
• Ensure that air supply pressure is available and set to specified value: max 10 bars;
• Do not start the Exhauster before checking the correct installation and parameters set at operator
panel; this can be done by running a cycle with no product to be taken in by exhauster;
• Wear the personal protection gear suitable for the product in use;
• Wear clothes with close-fitting sleeves;
• Wear safety shoes.
3. 8 RESIDUAL RISKS
During the normal suction cycle and during maintenance, the Operators can run some residual risks that
can not be completely avoided, due to the type of operation being performed, such as danger of
electrocution and the noise.
3.9 NAMEPLATES
Table 3. 9A - Types of Nameplates
Nameplates on the Exhauster fig.3.9.A
Nameplate “A” Nameplate “B” Nameplate “C”
Via R.Morandi,93 - 40060TOSCAN ELLA
BOLOGNA ITALY
Tel.[phone] Fax [phone]
MOD.
KW
A MASSA
Kg
VOLTS
Hz
M/h
3
Mbar
MATRICOLA N.
MESE
ANNO
COSTRUZIONE
200
Nameplate “D”
COCK
DRAIN
CONDENSATE
THE MACHINE WAS
DESIGNED TO
REMOVE DUST
DERIVING FROM SANDING
PRIMER,
FILLER/SURFACER AND
NOTHING ELSE
Nameplate “E” Nameplate “F”
1
2

9 Eco Trolley Manual revision 01/10
WARNING!
THE SAFETY WARNING NAMEPLATES SHALL NOT BE REMOVED, COVERED OR
DAMAGED.
Figure 3. 9 B - Nameplates position
4 INSTALLATION
4. 1 TRANSPORT AND HANDLING
Have unit transported by qualified and trained Personnel. The Exhauster shall be handled in a suitable way
so as to avoid damages. All protections, electric circuits, control equipment, shall be suitably closed and
fastened.
The Exhauster is packed on pallet, wrapped in plastic and covered with cardboard. Packed machine
dimensions and weight are indicated on the package. Check for transport damages together with the
carrier.
N.B.: The Manufacturer will not be liable for damages due to improper lifting and handling of the
packed unit.
4. 2 STORAGE
For any long period of inactivity, store the Exhauster in a suitable place, considering storage environment
and time. In particular, consider allowed temperature range, humidity and pollution.
• Store the Exhauster indoors;
• Protect the Exhauster from any shock and stress;
• Protect the Exhauster from humidity and extremely wide temperature ranges +0° C + 60 °C;
• Avoid contact with corrosive substances.
4.3 ARRANGEMENTS BEFORE INSTALLATION
Before installation, it is necessary to prepare a suitable operating area, limiting any interference with other
activities as much as possible.
WARRANTY does not cover any damage to the Exhauster due to transport and han-
dling.
Any repair or replacement of damaged parts is at the Customer's charge.
Nameplate “A”
Nameplate “B”
Nameplate “C”
Nameplate “E” Nameplate “F”
Nameplate “D”
Nameplate “E”

Eco Trolley Manual revision 01/10 10
4.4 ASSEMBLY
Exhauster can be assembled either by the technicians authorised by the manufacturer or directly by the
customer, following these steps:
Unpacking.
Remove all packing material from the machine, using suitable tools and setting it in a suitable place.
Dispose of the packing material according to the prevailing environment protection regulations.
(Visually) check machine external parts for damage, carefully ensure that there are no scratches, denting
or damaged parts.
Report any fault, failure or missing parts found within five days from machine arrival. Beyond this term the
Manufacturer is no longer liable for the machine supplied.
WARNINGS AND PRECAUTIONS for installation
Always start by checking correct operation, assembly and efficiency of controls and safety systems. In case
you find operating faults, immediately stop the machine and contact the AUTHORISED AFTER-SALES
SERVICE. Pay attention to the adhesive nameplates on the machine. Should they become damaged or
illegible, promptly change them. For this operation contact the AUTHORISED AFTER-SALES SERVICE or
the Manufacturer. Have any maintenance intervention -as per the definition of "user" given in the
foreword section- performed by qualified personnel. Using spare parts that do not comply with the
following specifications, any change or tampering (though small as they may be) relieve the Manufacturer
of any liability concerning the correct use, operation and safety of persons and/or property. It is strictly
forbidden to tamper with equipment, control organs and safety devices. Dispose of waste as required by
the prevailing laws. If the machine is used by many operators, all of them shall read the instructions for
use and indicate any maintenance intervention or parts replaced, or just suspected faults on the servicing
data sheet.
4.5 SET-UP
The only operation to be performed with a trolley-mounted turbine exhauster is to unload the machine from
the pallet for transport. Use a fork lift to carry out this operation.

11 Eco Trolley Manual revision 01/10
4.6 CONNECTIONS
To avoid any problem upon Exhauster start-up, follow the instructions below.
4.6.1 PNEUMATIC CONNECTIONS
Figure 4. 6. 1A- Pneumatic System Layout
Connection to the air supply is ensured by a flexible hose secured with screw clamps.
The mobile connection is supplied together with the Exhauster.
The standard Exhauster comes with filter unit and adjuster.
Air supply requirements:
• Operating pressure: 5 bars
• Maximum pressure: 10 bars
Connect compressed air supply to the supplied tube, by
inserting a gate valve (to be supplied by Customer) on the
pre-set line so that the supply can be cut off during
maintenance. It is strongly recommended to feed the machine
with dry compressed air.
Compressed air of the supply line must be completely
dry, i.e. treated upstream of the exhauster.
4.6.2 ELECTRIC CONNECTIONS
Figure 4. 6. 3A- Electric System Layout
POWER SUPPLY
Exhauster electrical connections are at the
Customer's charge, under its own responsibility.
The electrical connections of the Exhauster shall
consider:
• the Laws and Technical standards applicable
at the time of installation in the place of
installation;
• data indicated on " Nameplate A ".
Make the electrical connections.
• The machine features a supply cable with a
plug. Connect the plug to an interlocked power
socket of a suitable power.
The electrical system design and components ensure utmost dependability and safety of use. The attached
wiring diagrams will allow identification of all connections and components. Only make the required
electrical connections; do not modify any circuits, calibrations, components, etc. Failure to follow this
warning will be considered as tampering. Before connecting to the mains, ensure that power voltage and
frequency correspond to the specifications indicated on the nameplate. The power plug is wired at the
factory, please check that the power socket is plug-compatible and the ground connections have been
carried out as required by the prevailing laws of the country.

Eco Trolley Manual revision 01/10 12
4.7 PRELIMINARY INSPECTION
Power supply, compressed air supply and Exhauster preparation stages for commissioning do not require
any special knowledge apart from those acquired after reading this manual.
Before starting up the Machine it is necessary to perform some inspections and checks in order to avoid
errors or accidents:
• ensure that the Exhauster did not suffer any damage during assembly;
• pay special attention when checking electrical parts, control panels, cables and air lines;
• check that all external supplies connections are correct;
• Ensure that all mobile parts can move freely.
4. 8 ADJUSTMENTS AND CHECKS
The Exhauster is tested at the Manufacturer's premises, before shipment. No further adjustment is
necessary.
When starting the Exhauster for the first time, proceed as follows:
• Set the lever of the interlocked socket switch;
• open compressed air supply cock; ensure that compressed air regulator reads 5/6 bars;
• Activate the machine main switch;
• after being supplied, the Exhauster sets to automatic operation mode. Only the voluntary closure of
the remote starter contact can start the machine.
5 OPERATION
5.1 PERSONNEL
The Exhauster is designed for use by many Operators.
Personnel allowed to work on the Exhauster shall have the following knowledge (or acquire it after suitable
training) and be familiar with the contents of this Manual as well as all Safety-related concerns:
• General and technical knowledge of suitable level to understand Manual contents;
• Knowledge of the main health and safety and accident prevention rules;
• Knowledge of how to behave in an emergency situation, where to find personal protection gear and
how to use it correctly.
Maintainers, apart from the above, shall also have suitable electrical, pneumatic and mechanical Technical
knowledge.
5.2 CONTROL PANEL
Exhauster controls are on the control panel, at Machine front.
Figure 5.2 a - controls on front panel
KEY:
1. Motor protection switch;
2. Power socket protection switch;
3. Hour counters;
4. Power on warning light;
5. Manual filter cleaning button;
6. System board.
5.3 COMMISSIONING AND USE
To power on the Exhauster proceed as follows:
1. Connect the plug into the power socket;
2. Set the motor and power socket protection switches to ON, to set the Machine
ready to start;
3. Install the compressed air mobile fitting into the fitting and open the compressed air supply cock;
4. Install the suction tube manifold into the mouthpiece;
5. Select the machine use mode (manual or automatic);
6. When one of the suction mouthpieces opens, so that the remote contact closes, the machine starts
and performs set function.
1 2 3 456

13 Eco Trolley Manual revision 01/10
5.4 OPERATING MODES
After commissioning you can use the machine, no operator intervention is necessary. The operating modes
are listed below.
Off “0”
ManuaI “I”
Automatic
Off Mode
Using this operating mode, the system can supply air while suction stays
off.
Manual mode
Select pushbutton “I” on front panel, manually open mouthpiece, which
offers remote contact for switching suction on.
The user can perform required suction work using the sleeve.
To switch off the machine, just push button “0” or close the mouthpiece.
Automatic mode
Suitable for air-operated tools.
Use button to activate automatic mode.
When air is withdrawn, the exhauster automatically turns on.
The exhauster automatically closes after about 30 seconds from last power/air withdrawal. This delay is
used to clean any residual dust in tool tube.
Important: do not connect any type of welding device and/or condenser discharge units to power
sockets!
5. 5 JOB END
The procedure for a voluntary stop is as follows:
1. Open the main switch on the power socket and disconnect the power plug;
2. Open the main switch on machine control panel;
3. Close compressed air supply cock.
5.6 DECOMMISSIONING
In case of long periods of inactivity or in case of maintenance, user shall compulsorily:
• Open and padlock the main switch QSI on main control panel (see Figure 6.1 A);
• Close and lock compressed air inlet valve (see Figure 6.1.B);
• Release circuit air by opening the condensate drain cock;
• Put out a panel reading "EXHAUSTER BEING SERVICED".
6 MAINTENANCE
6.1 EXHAUSTER CUT-OFF
Before attempting any maintenance or repair job,
user must cut all Exhauster supplies, proceeding as
follows:
• Open and padlock the main switch on the main
control panel (6.1A) or disconnect the plug
from the power socket, making sure that it is
not connected again during the maintenance.
• Close and padlock the compressed air supply
and open the condensate drain cock to drain
the system (6.1B).
6.1A 6.1B

Eco Trolley Manual revision 01/10 14
6.2 SPECIAL PRECAUTIONS
When carrying out maintenance or repair jobs, it is recommended to proceed as follows:
• Before starting, put out a panel reading "EXHAUSTER BEING SERVICED" in a visible position.
• Do not use solvents and flammable materials;
• Do not release lubricants into the environment;
• Machine parts are not designed to bear a person's weight; do not stand on them or they could break.
• When job is completed, restore and correctly fasten all protections and guards previously removed or
opened, as well as any safety device, if previously disabled.
6.3 PARTS SUBJECT TO ROUTINE MAINTENANCE
Maintenance shall be carried out with the Exhauster set out of service for replacement of damaged or worn
parts. The Exhauster does not require frequent maintenance. If compressed air does not meet indicated
requirements, the following could get damaged:
Pressure regulator
1. Solenoid valve
2. Filter cartridge
3. Dedusting device
4. Condensate drain
Should filter cartridge break, this could damage the turbine unit (6).
1) Remove the regulator:
• close air feed;
• release any residual air by opening the
condensate drain cock;
• remove the upper cover;
• Take the pressure to zero by turning the
adjuster knob anticlockwise;
• Remove the knob by pulling it;
• disconnect the lines, loosen and remove the
regulator;
• clean/change and refit the regulator;
• reassemble by following the reverse
procedure.
• Restore 5 bar pressure.
2) Replace solenoid valve if it jams. Change as
follows:
• close air feed;
• release any residual air by opening the
condensate drain cock;
• remove the upper cover;
• remove the connector by undoing the retaining
screw;
• remove the connecting tube;
• remove the bottle by unscrewing it from the
support;
• unscrew the solenoid valve;
• clean and/or change the solenoid valve;
• reassemble by following the reverse
procedure.

15 Eco Trolley Manual revision 01/10
3) Filter cartridge
• Cut off power and air supply (see relevant procedures in the
previous pages);
• Disconnect Ø63 suction tube from suction manifold;
• Remove the dust collector cylinder;
• remove the filter holder cylinder;
• loosen nut under cartridge;
• set the new cartridge in place, ensuring to set it at the centre
and that the seal correctly sets against the plate;
• tighten the nut, do not squeeze seal too much (nut finger tight
+ two turns);
• refit the filter holder cylinder;
• refit the dust collector cylinder;
• refit the vacuum connection line between the two cylinders (C).
• Reconnect the Ø63 tube.
4) Dedusting device
• Cut off power and air supply (see relevant procedures in the
previous pages);
• Proceed as described in step 3 until removing the filter
cartridge;
• Loosen the dedusting device and renew it;
• Reassemble as indicated in item 3.
5) Condensate drain (B)
• Release the condensate by opening the drain cock;
• Operate on the condensate drain of the compressed air filter (E)
Important: dispose of the condensate as required by the
prevailing rules!
6) Motor
• Cut off power and air supply (see relevant procedures in the previous pages);
• Contact Authorised After-sales Service.
7) Hepa filter
• Cut off power and air supply (see relevant procedures in the previous pages);
• Remove the cartridge holder panel (D);
• Remove the filtering cartridge;
• set the new cartridge in place, ensuring to set it at the centre and that the seal correctly sets against
the plate;
• tighten the nut, do not squeeze seal too much (nut finger tight + two turns);
• reassemble by following the reverse procedure.
8) Changing the air lock assembly (F)
• Cut off power and air supply (see relevant procedures in the
previous pages);
• remove the upper cover;
• disconnect the suction tube;
• remove the entire air lock unit;
• on a bench, change any worn (broken) air lock parts;
• reassemble the air lock unit into its seat;
• reconnect the suction tube;
• Close the upper cover after performing all required operations.
E
CBD
F

Eco Trolley Manual revision 01/10 16
9) Flow gauge
• Cut off power and air supply (see relevant procedures in the
previous pages);
• Remove the upper panel;
• remove all tubes connected to flow switch;
• disconnect flow switch connector;
• Remove the adjuster;
• Remove the flow gauge from the adjuster;
• Loosen the black plug so that spring and cylinder can come out;
• Check spring, cylinder and cylinder sliding chamber
cleanliness;
• Clean and ensure that cylinder slides smoothly, reassemble
with the same sequence in reverse order.
6.4 CLEANING
It is recommended to frequently clean the whole Machine (intervals depend on type and frequency of use). Use a soft
rag. Do not use water and/or solvents.
• Monthly clean inside the machine to ensure motor cooling efficiency.
• Changing the bag. It is impossible to set a standard interval for replacing the dust collector bag so it is
important to frequently check dust quantity during the first two weeks of use. Periodically empty the bag
according to the work you do. Release the three levers to unlock the dust collector cylinder. Disconnect the
vacuum tube and remove the cylinder by pulling the two side handles. Pull out the nylon bag and close it. Fit a
new bag, ensure it adheres to cylinder walls. Turn over bag exceeding length on cylinder edge. Refit the dust
collector cylinder and engage the three levers. Important! Refit and ensure that the vacuum tube does not leak.
Any leak (though small as it may be) will move the nylon bag up toward the filter cartridge, thus blocking off the
machine suction opening, and finally break the bag. It is necessary to dispose of the collected dust according to
the prevailing laws of the country where machine is installed.
6.5 ROUTINE MAINTENANCE
The following operations shall be performed at the indicated time intervals. Failure to comply with this schedule will
relieve the Manufacturer of any liability or warranty obligation.
These operations, though simple as they may be, shall be carried out by suitably trained and expert Personnel.
Scheduled routine maintenance includes inspections, tests and interventions aiming at preventing system stoppage
due to faults or potentially dangerous situations.
6.6 EXTRAORDINARY MAINTENANCE
Extraordinary maintenance is an activity reserved to personnel appointed by the manufacturer or the manufacturer
itself. Please contact the centres specified under paragraph 1.2 in case of need. Considering the machine routine
maintenance, the intervention of a technician for extraordinary maintenance is highly unlikely, unless for
special cases or when expressly requested.
MAINTENANCE DESCRIPTION INTERVENTION
Pneumatic System Valves and tubes/lines No scheduled maintenance required.
Pneumatic System Condensate drain Weekly
Electrical System Control Panel No scheduled maintenance required.
Suction System Filter Change every 2000 hours.
Suction System Hepa filter Change when the load loss is more
than 70/80 mmH2O.

17 Eco Trolley Manual revision 01/10
DIAGNOSTICS
7.1 TROUBLESHOOTING
Table 7.1 A
TROUBLE CAUSE INSPECTION AND/OR FIX
Dust is coming out of the Hepa
filter • Faulty filter cartridge
• Worn seal
• Change filter cartridge
• Change filter cartridge
The solenoid valve or regulator
“hiss” • Poor air quality, dirty
membranes
• Membrane failure
• Install air filter at inlet
• Clean/change regulator/solenoid valve
The motor is not starting • No power supply from the
mains
• Thermal cut-out enabling
• Check power supply
• Reset the main switch
The motor stops • No power supply from the
mains
• Motor overload
• Check power supply
• Check dedusting device and filter cartridge
operation
• Check vacuum breaker valve operation
(Ecologic trolley 30 only)
Filter is not automatically
cleaned • No compressed air feed
• Dedusting device is stuck
• Faulty timer
• Faulty solenoid valve
• Restore compressed air feed.
• Clean/change dedusting device
• Change timer
• Clean/change the solenoid valve
Faulty or insufficient suction • Filter clogged due to failure of
emptying dust collector bag
• Damp filter
• Suction of objects
• Dedusting device is stuck
• Faulty solenoid valve
• Faulty timer
• No compressed air feed
• Empty dust collector bag more frequently, an
excessive quantity of accumulated dust clogs
the filter cartridge
• Check for condensate in the machine
accumulation tank. Install a filter at machine
inlet
• Check for the correct suction value,
disconnect tube diam.63 from filter holder
cylinder. If suction is correct, system took in
something that jams air passage in tube.
Remove jamming.
• See above
• See above
• See above
• See above
With openings open,
differential pressure gauge
displayed pressure is
considerably different from
zero
• Clogged filter
• Clogged/broken connecting
tubes
• Broken pressure gauge
• See above
• Clean the connecting tubes and reconnect
them to pressure gauge
• Renew the pressure gauge
Motor compartment Clean carefully. Monthly.
Dust collector bags Change. When necessary.
Tighten power wiring screws Tighten screws and junctions
PLACE UNIT OUT OF SERVICE
BEFORE PERFORMING THIS
OPERATION
Perform 3 months after installation
and repeat every six months.
Turbine Motor Bearings. Have bearings changed by
an Authorised Service Centre. Change every 15,000 hours.

Eco Trolley Manual revision 01/10 18
7.2 AFTER-SALES SERVICE
The Manufacturer is always willing to answer Customer's questions and give information on use,
maintenance or installation and so on. Please follow the instructions given under paragraph 1.2 on how to
request our assistance.
8 SPARE PARTS
8.1 SPARE PARTS LIST
Exhauster use does involve some expendable parts. Following is the list of available spare parts and
expendable parts.
Table 8.1- A
POS. DESCRIPTION PART NO.
1Side-channel blower Ecologic Trolley 16: K15-41-S
Ecologic Trolley 30: K30-1-S
2Solenoid valve A: 9029
B: 9018
3Pressure regulator 1/4" PCX-0001
4Pressure gauge 35-59
5Power socket 7606
6Differential pressure gauge 8153
7Dedusting device K2-0080
8Filter cartridge K2-91-Alum
9Top seal 7860-0106
10 Bottom seal 7867-0106
11 Dust collection bag 99988
12 Vacuum breaker valve (Ecologic Trolley 30 only) V.L.P. 30
13 Pressure regulator 3/8" K2-77
19 Microswitch 9082
14 Compressed air filter 3/8” 6703
15 Safety quick cock 1/4”F 6304-1/4 green tag
6304-1/4-S blue tag
16 Hepa filter HEPA
17 Microswitch carrier box 35-6-1008-ANT
18 O-ring 8111
20 Gate valve 35-6-1003-ANT
21 Cover 35-6-1009-ANT
22 Pressure gauge K2-78

19 Eco Trolley Manual revision 01/10
8.2 ORDERING SPARE PARTS
We remind you that the machine can only be repaired by a qualified technician.
It is hence recommended to contact the Manufacturer After-sales Service that will make available Qualified
Personnel, suitable equipment and original spare parts.
To order above-listed spare parts, please refer to paragraph 1. 2
9 SCRAPPING
9.1 DISPOSING OF WASTE
During processing, waste or rejections are created that shall be collected, recycled or disposed of, in
compliance with the prevailing laws of the country where the Machine is installed.
9.2 MACHINE SCRAPPING
Upon unit scrapping, separate the plastic parts from any electrical components, that shall be sent to
different waste disposal centres, as per prevailing rules.
The machine metal parts shall be divided into steel and other metals or alloys, and then routed to recycling
firms.
Unit scrapping does not cause any special risk, as far as it is performed by qualified personnel with suitable
equipment.
10 ANNEXES
10.1 DECLARATIONS
The following Declarations are hereby attached:
• Declaration of conformity
10.2 DIAGRAMS
The following Diagrams are hereby attached:
• Electric circuit diagram and key;
• Pneumatic circuit diagram;
• Machine exploded view.

Eco Trolley Manual revision 01/10 20
Electric circuit diagram