MUEGGE Magnetron Head MH3000S-211CV User manual

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected]
Magnetron Head
Type: MH3000S-211CV
Operating instructions
English version
– Internet: www.muegge.de
MH3000S-211CV00008100102.doc
- 1 -

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
- 2 -
1. IDENTIFICATION................................................................................................ 5
1.1 Product brand and type designation.............................................................................................. 5
1.1.1 Rating plate....................................................................................................................................... 5
1.2 Document identification..................................................................................................................... 5
1.3 Manufacturer's data............................................................................................................................. 5
1.4 EC Declaration of Incorporation...................................................................................................... 6
2. PRODUCT DESCRIPTION................................................................................. 8
2.1 Scope of application / General functions...................................................................................... 8
2.2 Intended use.......................................................................................................................................... 8
2.3 Dimensions............................................................................................................................................ 8
2.4 Electrical data....................................................................................................................................... 9
2.5 Microwave data..................................................................................................................................... 9
2.6 Cooling water...................................................................................................................................... 10
2.7 IP code / Plain text............................................................................................................................. 11
2.8 Environmental conditions ............................................................................................................... 11
3. SAFETY INFORMATION.................................................................................. 12
3.1 Residual hazards ............................................................................................................................... 12
3.2 Responsibility..................................................................................................................................... 12
3.3 General safety regulations .............................................................................................................. 13
3.3.1 Personnel........................................................................................................................................ 13
3.3.2 Notes and alerts within these operating instructions ......................................................... 13
3.3.3 Threshold values for the microwave stray radiation........................................................... 14
3.3.4 Improper use.................................................................................................................................. 14
3.3.5 Service and maintenance works............................................................................................... 14
3.3.6 Modifications.................................................................................................................................. 14
3.3.7 Interlock........................................................................................................................................... 15
4. PREPARATION OF THE PRODUCT FOR USE............................................... 16
4.1 Transport and storage...................................................................................................................... 16

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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4.2 Unpacking............................................................................................................................................ 16
4.3 Safety precautions prior to use...................................................................................................... 16
4.4 Overview of the components.......................................................................................................... 17
4.4.1 Legend of the components......................................................................................................... 19
4.5 Installation and assembly................................................................................................................ 20
4.6 Storage and protection..................................................................................................................... 21
4.7 User qualifications............................................................................................................................. 21
4.7.1 Operating personnel..................................................................................................................... 21
4.7.2 Maintenance personnel............................................................................................................... 22
4.7.3 Service personnel......................................................................................................................... 22
4.8 Where to store the instructions ..................................................................................................... 22
5. OPERATING INSTRUCTIONS ......................................................................... 22
5.1 Operation of the magnetron head ................................................................................................. 22
6. PROTECTION OF PERSONS .......................................................................... 23
7. MAINTENANCE AND CLEANING.................................................................... 23
7.1 Safety precautions............................................................................................................................. 23
7.2 Troubleshooting, diagnosis and measures................................................................................ 24
7.3 Maintenance plan for the operating and maintenance staff................................................... 24
7.4 Maintenance work for the maintenance staff ............................................................................. 25
7.4.1 Replacing the magnetron unit................................................................................................... 25
7.4.2 How to replace the magnetron unit.......................................................................................... 26
7.4.3 Replacing the antenna................................................................................................................. 27
7.4.4 How to replace the antenna........................................................................................................ 28
8. MAINTENANCE AND REPAIR BY THE CUSTOMER SERVICE .................... 29
8.1 Maintenance cycles for safe operation........................................................................................ 29
8.2 Contact details for our Customer Service................................................................................... 29
9. LIST OF SPARE PARTS AND CONSUMER GOODS ..................................... 30
10. APPENDIX .................................................................................................... 31
10.1 Table of illustrations......................................................................................................................... 32

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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10.2 Circuit diagram................................................................................................................................... 33
10.3 Data sheets.......................................................................................................................................... 34

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
- 5 -
1. Identification
1.1 Product brand and type designation
Product brand: Magnetron head
Type designation: MH3000S-211CV
Version: 000
Revision: 01
1.1.1 Rating plate
The rating plate identifies the system and also displays any customizations if applicable.
The rating plate is attached on the side of the casing above the water connections.
It contains the following technical data:
Type designation
Version
Revision
Serial number
1.2 Document identification
Validity of the documentation:
MH3000S-211CV00008100102
Version: 03/2011
1.3 Manufacturer's data
Manufacturer: Roth & Rau Muegge GmbH
Hochstraße 4-6
64385 Reichelsheim
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.muegge.de

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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1.4 EC Declaration of Incorporation
The manufacturer: Roth & Rau Muegge GmbH,
Hochstraße 4-6
D-64385 Reichelsheim
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.muegge.de
hereby declares that the following product:
product designation: Magnetron head
consisting of:
Type designation Serial number Year of
manufacture
MH3000S-211CV 2011
complies with the basic requirements of the Machine Directive (2006/42/EC):
Appendix I, Articles 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.4 and 1.5.1.
The partly completed machine moreover complies with all requirements of the
Electrical Equipment Directive (2006/95/EC) and the Electromagnetic
Compatibility Directive (2004/108/EC).

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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The following harmonized standards were applied:
DIN EN ISO 12100-1 Safety of machinery - Basic concepts, general principles for
design, Part 1: Basic terminology, methodology
DIN EN ISO 12100-2 Safety of machinery - Basic concepts, general principles for
design, Part 2: Technical principles and specifications
DIN EN 60204-1 Safety of machinery - Electrical equipment of machines,
Part 1: General requirements
The partly completed machine must not be put into service until such time as the
machine into which the partly completed machine is to be incorporated has been
declared to be in conformity with the provisions of the Machine Directive
(2006/42/EC).
The manufacturer undertakes to electronically transmit the specific documentation
regarding the partly completed machine to national authorities upon justified request.
The specific technical documentation associated with the machine in accordance with
Annex VII Part B has been compiled.
Name of the person authorized to compile the documentation: Boris Ihrig
Address of the person authorized to compile the documentation: see manufacturer's
address
Reichelsheim,
Date Signatory and information regarding the signatory
26.02.10 Klaus Muegge CEO

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected]
2. Product description
2.1 Scope of application / General functions
Generation of microwaves
Use of microwaves in suitable applications
2.2 Intended use
The MH3000S-211CV magnetron head is used for the generation of microwaves and their
use in suitable applications.
The intended use includes your:
Being qualified to work on the MH3000S-211CV
Reading and observing these operating instructions
Complying with the technical data
Performing the maintenance works on time
CAUTIION
The MH3000S-211CV may only be operated in conjunction with
an appropriate MW power supply.
2.3 Dimensions
Dimensions and weight:
Dimensions: LxWxH in mm 550x200x395
Weight in kg 14.5
– Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
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2.4 Electrical data
Power circuit:
Type Size and unit
Mains voltage 400V AC
Mains frequency 50-60Hz
Mains current 500mA
Rated output 350VA
Mains tolerance ±10%
Control voltage circuit:
Type Size and unit
Mains voltage 24V DC
Mains frequency
Mains current 1.5A
Rated output 36VA
Mains tolerance ±10%
2.5 Microwave data
Type Size and unit
Anode voltage -5,100V DC
Anode current -1.45A
Frequency 2,450MHz
MW output (CW / Pulse) 3kW / 4.5kW-

Roth & Rau Muegge GmbH – Hochstraße 4-6 – 64385 Reichelsheim
Tel.: [phone] – Fax: [phone]
E-mail: [email protected] – Internet: www.muegge.de
MH3000S-211CV00008100102.doc
- 10 -
2.6 Cooling water
Type Value and unit
Flow 4 l/min.
Pressure 4 bar
Temperature 20 – 25°C
Connection Locking coupling S0GS
26KBAW17MPXS
Cooling water quality
Requirements for and care of the water in the cooling circuits!
Depending on the type of the system to be cooled, the cooling water must meet certain
requirements regarding its quality. In order to protect the system parts from corrosion and
deposits, Muegge GmbH on principle recommends that the water in closed circuits be treated
with a suitable agent (corrosion protection with non-ferrous metal protection and hardness
stabilisation). Moreover, in both open and closed circuits the following water qualities must be
observed subject to the materials installed, the temperature and the procedure.
Hydrological data Max. Unit
pH value 7.5 – 8.5 -
Conductivity <150 mS/m
Total hardness <15 °dH
Carbonate hardness <4 °dH
Carbonate hardness with hardness
stabilisation <20 °dH
Chloride Cl <100 mg/l
Sulphate So4 <150 mg/l
Ammonium NH4 <1 mg/l
Iron Fe <0.2 mg/l
Manganese <0.1 mg/l
Free of solids
Systems with aluminium: pH value min. 7.0 max. 8.0
Systems with stainless steel: Chloride Cl max. 100mg/l