MULTIQUIP DIS185SSI4F User manual

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 1
DIS185SSI4F Air Compressor
Hose Reel Kit Installation Instructions
The following instructions are intended to assist the user in the installation of the hose reel kit for use on the
DIS185SSI4F air compressor. Please read all installation instructions before installing the kit.
REQUIRED TOOLS
Power drill with 13/64", 11/32", and 3/4" drill bits
Metric/SAE ratchet set
Metric/SAE socket set
Wire cutters/strippers
1/2" thread sealant tape
Scriber or equivalent tool
PARTS
Verify that all parts are accounted for. See Figure 1 and Table 1.
Figure 1. DIS185SSI4F Hose Reel Installation Kit
INSTRUCTIONS

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 2
Table 1. DIS185SSI4F Hose Reel Installation Kit
Item
No. Part No. Description Qty. Remarks
1MQPSINGLEREEL50 Reel Kit Assembly, DIS185
50', Right 1Includes
items 2–28
1 MQPDUALREEL50 Reel Kit Assembly, DIS185
Dual 50' 1Includes
items 2–30
2 EE60468 Work Instruction, Reel Kit,
DIS185SSI4F 1
3 59269 Bumper Assembly,
Hose Reel Kit 1
4 29479 Jack, Sidewind 10"
Bolt-On, .5 Pin, Foot 1
5 59274 Safety Cable Hose Whip
1/8 × 20" 1Double qty.
for dual kit
6 59234 Plate, Pivot Base Mt 1 Double qty.
for dual kit
7 59267 Bump Stop Assembly,
Rear 1Double qty.
for dual kit
8 59272 Pivot Base Assembly,
Right 1
9 59286 Shim, Pivot Plate Mt,
.075 Thk 4Double qty.
for dual kit
10 59275 Reel Mount Assembly,
Right 1
11 EM968481 Nut, Hex Slotted, 1-14 1 Double qty.
for dual kit
12 38709 Pin, Cotter 3/16 × 2" 1 Double qty.
for dual kit
13 59265 Hose Assembly 1 Double qty.
for dual kit
14 59251 Lock Pin Assembly 1 Double qty.
for dual kit
Table 1. DIS185SSI4F Hose Reel Installation Kit (Continued)
Item
No. Part No. Description Qty. Remarks
15 59289 Shim, Lock Latch 2 Double qty.
for dual kit
16 59290 Plate, Tongue Ballast,
DIS185 2Qty. of 3 in
dual kit
17 42346 Bolt, HHFS,
M8-1.25 × 40 mm 4Includes
items 19–20
18 59263 Reel, 3/4" × 50',
Spring Return 1Double qty.
for dual kit
19 0447 Washer, Flat SAE, 1/2" 4
20 5218 Bolt, HHC, 1/2-13 × 1-1/2" 4
21 26328 Nut, HFS, 1/2"-13 4
22 1023 Hex Flange Bolt
3/8-16 × 1-1/4" 14 Double qty.
for dual kit
23 21781 Nut, HFS, 3/8"-16 14 Double qty.
for dual kit
24 28922-083 Screw, HHC,
M4-0.7 × 12 mm 4Double qty.
for dual kit
25 32664 Nut, Hex, M4 2 Double qty.
for dual kit
26 36720 Screw, HHFS,
5/16-18 × 3/4" Gr5 2Double qty.
for dual kit
27 49071 Nut, HFS, 5/16"-18 2 Double qty.
for dual kit
28 59291 2-Wire Extension
Harness, Split Loom 1Double qty.
for dual kit
29 59273 Pivot Base Assembly, Left 1 For dual kit
only
30 59276 Reel Mount Assembly, Left 1 For dual kit
only

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 3
WORK SAFELY!
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
AIR COMPRESSOR SAFETY
DANGER
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result,
causing severe bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
Fuels, fluids, coolants, lubricants, and battery electrolyte
used in the air compressor are typical of the industry.
Care should be taken to avoid accidental ingestions and/
or skin contact.
Make sure the air pressure reads zero before performing
any maintenance.
ENGINE SAFETY
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing the equipment.
BATTERY SAFETY
DANGER
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases or liquids come into contact with a
flame or spark, an explosion could occur.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
PREPARATION
1. Make sure the air compressor is turned OFF and the
engine is cool.
2. Place the air compressor in an area free of dirt and
debris. Make sure it is on secure level ground with
chock blocks underneath each wheel to prevent it
from rolling.
BATTERY DISCONNECTION
1. Open the battery-side cabinet door to access the
battery (Figure 2).
Figure 2. Battery Cable Disconnection
2. Disconnect the negative cable (BLACK) from the
negative (−) terminal on the battery. See Figure 2.
NEGATIVE
(BLACK)
CABINET DOOR

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 4
DRAINING THE FUEL TANK
If there is fuel in the fuel tank, it must be drained before
performing this installation.
1. Prepare a container (Figure 3) into which to drain the
fuel.
Figure 3. Draining the Fuel Tank
2. The fuel drain bolt (Figure 3) is located on the fuel
tank side of the air compressor at the rear of the trailer
frame. Loosen the bolt to allow any fuel inside the tank
to drain into the container. Retighten the fuel drain bolt
when finished.
NEW BUMPER INSTALLATION
1. The fuel tank base cover (Figure 4) must be loosened
to allow access to the bumper hardware. Loosen the
seven hex head bolts securing the fuel tank base
cover to the frame. DO NOT remove the bolts nor the
cover itself.
FUEL TANK
DRAIN BOLT
CONTAINER
Figure 4. Fuel Tank Base Cover
2. Remove and discard the two hex head bolts securing
the existing rear bumper (Figure 5) to the chassis.
Discard the rear bumper.
Figure 5. Rear Bumper Removal
FUEL TANK
BASE COVER
FUEL
TANK
LOOSEN
BOLTS
HEX HEAD BOLT
REAR
BUMPER

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 5
3. Secure the new bumper (P/N 59269) to the chassis
with the four 1/2-13 × 1-1/2" hex head bolts (P/N 5218),
flat washers (P/N 0447), and 1/2"-13 flange nuts
(P/N 26328). See Figure 6.
Figure 6. Bumper Installation
WIRING EXTENSION INSTALLATION
To install the wiring for this kit, the tail light on the fuel tank
side of the air compressor must be removed.
1. Remove by hand the rubber seal securing the tail light
(Figure 7) on the fuel tank side of the air compressor.
Disconnect the tail light and set it and the rubber seal
aside.
Figure 7. Tail Light Removal
BUMPER
P/N 59269
FLAT WASHER
P/N 0447
1/2"-13
FLANGE NUT
P/N 26328
1/2-13 × 1-1/2"
HEX HEAD BOLT
P/N 5218
RUBBER
SEAL
TAIL LIGHT
2. On the fuel tank side of the air compressor, remove
the two bolts securing the rear side marker lens
(Figure 8) to the frame. Set the lens and foam backing
aside and discard the bolts.
Figure 8. Side Marker Lens Removal
SIDE MARKER
LENS
REMOVE
TWO BOLTS

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 6
3. Cut the two wires extending from the side marker light
bulb socket as shown in Figure 9. Set the light bulb
socket assembly aside for later.
Figure 9. Side Marker Light Disconnection
4. Strip the insulation back 1/4-inch (6 mm) from the end
of the remaining wires to expose the conductors. See
Figure 9.
STRIP
INSULATION 1/4"
CUT TWO
WIRES HERE
SIDE MARKER
LIGHT BULB
SOCKET
6"
5. The wiring extension harness (P/N 59291) contains
a red wire and a green wire. There are butt splice
connectors crimped onto each end of both wires. See
Figure 10.
Figure 10. Wiring Extension Harness
6. Insert the end of one of the stripped wires into one
of the extension harness butt splice connectors
(Figure 11) and crimp.
Figure 11. Wire Splicing
7. Insert the end of the other stripped wire into the
remaining butt splice connector on the same end of
the extension harness (P/N 59291) and crimp. See
Figure 11.
8. Push the spliced wiring extension harness (P/N 59291)
inside the cabinet through the side marker hole.
9. Ifinstallingthedual hosereel kit(P/N MQPDUALREEL50),
repeat steps #2–8 on the battery side of the air
compressor. DO NOT remove the battery-side
tail light! The battery-side electrical wiring can be
accessed by opening the cabinet door.
EXTENSION
HARNESS
P/N 59291
RED WIRE
GREEN WIRE
BUTT SPLICE
CONNECTOR
BUTT SPLICE
CONNECTORS
STRIPPED
WIRES
EXTENSION
HARNESS
P/N 59291

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 7
BUMPER STOP INSTALLATION
1. On the fuel tank side of the air compressor, secure
the bumper stop (P/N 59267) to the frame where
the rear marker light was removed earlier with
two M4-0.7 × 12 mm screws (P/N 28922-083). See
Figure 12.
Figure 12. Bumper Stop Installation
2. Ifinstalling thedual hosereel kit(P/N MQPDUALREEL50),
repeat step #1 on the battery side of the air compressor.
M4-0.7 × 12 mm
SCREW
P/N 28922-083
BUMPER STOP
P/N 59267
PIVOT BASE INSTALLATION
1. On the fuel tank side of the air compressor, drill a
3/4-inch hole into the side of the rear frame as shown
in Figure 13.
Figure 13. Drill Wiring Harness Hole
DRILL HOLE
3/4" DIAMETER
1-3/4"
2-1/2"
REAR BUMPER
P/N 59269

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 8
1. Secure the pivot base plate (P/N 59234) to the end of
the bumper (P/N 59269) with four 3/8-16 × 1-1/4" hex
flange bolts (P/N 1023) and four 3/8"-16 hex flange
nuts (P/N 21781). See Figure 14.
Figure 14. Pivot Base Plate Installation
2. Using the pivot base plate (P/N 59234) as a guide, drill
two 13/32-inch holes into the fender. See Figure 15.
Figure 15. Drill Pivot Base Plate Holes
3. Insert two 3/8-16 × 1-1/4" hex flange bolts (P/N 1023)
through the new holes in the fender with two 3/8"-16
hex flange nuts (P/N 21781), and tighten securely.
See Figure 16.
PIVOT BASE
PLATE
P/N 59234
BUMPER
P/N 59269
3/8-16 × 1-1/4"
HEX FLANGE BOLT
P/N 1023
3/8"-16
HEX FLANGE NUT
P/N 21781
PIVOT BASE
PLATE
P/N 59234
DRILL TWO
13/32" HOLES
FENDER
Figure 16. Secure Pivot Base Plate to Fender
4. Secure the right pivot base (P/N 59272) to the pivot
base plate (P/N 59234) with two 3/8-16 × 1-1/4" hex
flange bolts (P/N 1023) and two 3/8"-16 hex flange
nuts (P/N 21781). Place pivot plate shims (P/N 59286)
between the pivot base plate and pivot base as needed
to keep the top of the base level with the top of the
fender. See Figure 17.
Figure 17. Pivot Base Installation
PIVOT BASE
PLATE
P/N 59234
FENDER
3/8-16 × 1-1/4"
HEX FLANGE BOLT
P/N 1023
3/8"-16
HEX FLANGE NUT
P/N 21781
RIGHT
PIVOT BASE
P/N 59272
PIVOT BASE
PLATE
P/N 59234
SHIM
P/N 59286
3/8"-16 HEX
FLANGE NUT
P/N 21781
3/8-16 × 1-1/4"
HEX FLANGE BOLT
P/N 1023

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 9
5. Using the pivot base (P/N 59272) as a guide, drill two
13/32-inch holes into the top of the fender as shown
in Figure 18.
Figure 18. Drill Pivot Base Holes
6. Insert two 3/8-16 × 1-1/4" hex flange bolts (P/N 1023)
through the new holes in the fender with two 3/8"-16
hex flange nuts (P/N 21781), and tighten securely.
See Figure 19.
Figure 19. Secure Pivot Base to Fender
7. Ifinstalling thedual hosereel kit(P/N MQPDUALREEL50),
repeat steps #1–6 with the left pivot base (P/N 59273)
on the battery side of the air compressor.
DRILL TWO
13/32" HOLES
PIVOT BASE
P/N 59272
FENDER
FENDER
3/8-16 × 1-1/4"
HEX FLANGE BOLT
P/N 1023
3/8"-16 HEX
FLANGE NUT
P/N 21781
SIDE MARKER INSTALLATION
1. Strip the insulation back 1/4-inch (6 mm) from the
ends of the wires extending from the back of the side
marker light bulb socket to expose the conductors.
See Figure 20.
Figure 20. Strip Side Marker Wires
SIDE MARKER
LIGHT BULB
STRIP
INSULATION 1/4"
SOCKET

DIS185SSI4F AIR COMPRESSOR — HOSE REEL INSTALLATION INSTRUCTIONS P/N EE60468 — REV. #0 (04/16/18) — PAGE 10
2. From inside the frame, insert the spliced wiring
extension harness (P/N 59291) through the newly
drilled 3/4-inch hole in the frame so that it extends out
of the pivot base plate hole as shown in Figure 21.
Figure 21. Side Marker Wiring Connection
3. Insert the stripped end of one of the side marker wires
into one of the extension harness butt splice connectors
(Figure 21) and crimp.
4. Insert the stripped end of the remaining side marker
wire into the remaining extension harness butt splice
connector (Figure 21) and crimp.
5. Place the side marker light bulb socket into the
hole in the pivot base plate (P/N 59234). Secure
the side marker lens and foam backing to the
pivot base plate with two M4-0.7 × 12 mm screws
(P/N 28922-083) and two M4 hex nuts (P/N 32664)
See Figure 22.
EXTENSION
HARNESS
P/N 59291
PIVOT BASE
PLATE
BUTT SPLICE
CONNECTORS
SIDE MARKER
LIGHT
Figure 22. Side Marker Installation
6. Reinstall the tail light and rubber seal on the fuel tank
side of the air compressor.
7. Ifinstalling thedual hosereel kit(P/N MQPDUALREEL50),
repeat steps #1–5 on the battery side of the air
compressor.
HOSE REEL INSTALLATION
1. Insert the right reel mount (P/N 59275) into the pivot
base (P/N 59272) as shown in Figure 23.
Figure 23. Reel Mount Installation
SIDE MARKER
LIGHT BULB
SIDE MARKER
LENS
M4 HEX NUT
P/N 32664
FOAM
BACKING
PIVOT BASE
PLATE
P/N 59234
M4-0.7 × 12 mm
SCREW
P/N 28922-083
RIGHT REEL
MOUNT
P/N 59275
PIVOT BASE
P/N 59272