MULTIQUIP Whiteman JTN Guide

OPERATION AND PARTS MANUAL
MODEL #
SERIAL #
P/N 11261
Revision #5 (08/03/06)
JTN
RIDE-ON TROWEL
RIDE-ON POWER TROWEL
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PAGE 4 — JTN RIDE-ON TROWEL— OPERATION & PARTS MANUAL — REV. #5 (08/03/067)
JTN RIDE-ONTROWEL—TABLE OF CONTENTS
NOTE
Specificationsand
part numbersare
subjecttochange
withoutnotice.
MQ WHITEMAN JTN RIDE-ON
POWER TROWEL
Here's How to Get Help ............................................ 3
Table of Contents...................................................... 4
Training Checklist ...................................................... 5
Daily Pre-Operation Checklist................................... 6
Parts Ordering Procedures ....................................... 7
Safety Message Alert Symbols................................. 8
Rules For Safe Operation ....................................9-12
Operation and Safety Decals .................................. 13
Specifications (Trowel) ............................................ 14
Specifications (Engine) ........................................... 15
Engine Components (Honda) ................................. 16
Engine Components (Vanguard) ............................ 17
General Information................................................ 18
Controls and Indicators (Front)............................... 20
Controls and Indicators (Rear) ............................... 21
New Machine Set-up Instructions ........................... 22
Initial Start-up.....................................................23-25
Maintenance ......................................................26-32
Troubleshooting (Trowel) ...................................33-34
Troubleshooting (Engine)...................................35-36
Explanation od Code In Remarks Column.............. 37
Suggested Spare Parts........................................... 38
COMPONENT DRAWINGS
Nameplate and Decals.......................................40-41
Vanguard Engine and Clutch Assembly.............42-43
Honda Engine and Clutch Assembly .................44-45
Drive Assembly ..................................................46-47
Steering Assy. (LS) S/N 43489 & Below.............48-49
Steering Assy. (RS) S/N 43489 & Above............50-51
Steering Assy. (LS) S/N 43490-46645 ...............52-53
Steering Assy. (RS) S/N 43490-46645...............54-55
Steering Assy. (LS) S/N 46646~.........................56-57
Steering Assy. (RS) S/N 46645-61579...............58-59
Steering Assist Assy.S/N 61580 & Above..........60-63
Gearbox Pivot Assembly....................................64-65
Gearbox Assembly (Right-Side) ........................66-69
Gearbox Assembly (Left-Side)...........................70-73
Thrust Bearing Kit ..............................................74-75
4-Blade Spider Assembly (Left-Side).................76-77
4-Blade Spider Assembly (Right-Side) ..............78-79
Blades and Adjustment Fixture Assembly .........80-81
Twin Pitch Handle Assembly (RT/LT) .................82-83
Twin Pitch Tower Assembly (RT/LT) ...................84-85
Twin Pitch Miter Box Assembly ..........................86-87
Main Frame Assembly .......................................88-89
Seat Frame Assembly........................................90-91
Retardant Spray Tank Assy. S/N30058 & Below .. 92-93
Retardant Spray Tank Assy. S/N30059 & Above.. 94-95
Foot Pedal Assembly .........................................96-97
Throttle/Foot Pedal ............................................98-99
Battery Assembly ...........................................100-101
Lights Assembly .............................................102-103
Front Panel Assembly (Vanguard) .................104-105
Front Panel Assembly (Honda)).....................106-107
E-Z Mover & Lift Handle Assembly ................108-109
Wiring Diagram, Vanguard .............................110-111
Wiring Diagram, Honda..................................112-113
Terms and Conditions of Sale...............................114
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JTN RIDE-ON TROWEL — OPERATION & PARTS MANUAL — REV. #5 (08/03/06) — PAGE 5
TRAINING CHECKLIST
Thischecklist willlistssome of theminimumrequirements formachinemaintenance and operation.Pleasefeel freetodetachit and
make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced
operators.
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Operator _________________________________________ Trainee __________________________________________
COMMENTS:
JTN RIDE ONTROWEL — TRAINING CHECKLIST
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PAGE 6 — JTN RIDE-ON TROWEL— OPERATION & PARTS MANUAL — REV. #5 (08/03/067)
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DAILY PRE-OPERATION CHECKLIST
COMMENTS:
JTN RIDE ONTROWEL — DAILY PRE-OPERATION CHECKLIST
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PAGE 8 — JTN RIDE-ON TROWEL— OPERATION & PARTS MANUAL — REV. #5 (08/03/067)
JTN RIDE ONTROWEL — SAFETY MESSAGE ALERT SYMBOLS
Safety precautions should be followed at
all times when operating this equipment.
Failure to read and understand the Safety
Messages and Operating Instructions
couldresult in injuryto yourself andothers.
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the MQ Whiteman
JTN
Ride-On Trowel
Before using this
trowel, ensure that the operating
individual has read and understands
all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
theoperator, and are preceded byone of threewords: DANGER,
WARNING, or CAUTION.
DANGER:DANGER:
DANGER:DANGER:
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
WW
WW
WARNING:ARNING:
ARNING:ARNING:
ARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION: You CAN be injured if you
DO NOT follow directions.
HAZARD SYMBOLS
Potential hazards associated with the JTN ride-on trowel
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
Rotating Parts
NEVER operate equipment with covers,
orguards removed. Keepfingers, hands,
hair and clothing away from all moving
parts to prevent injury.
NOTE
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the
trowel is not in use.
ALWAYS wear approved eye and
hearing protection when required.
Sight and Hearing Hazard
Respiratory Hazard
ALWAYS wear approved respiratory
protection when required.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your trowel, other property, or the
surrounding environment.
This trowel, other property, or the
surrounding environment could be
damaged if you DO NOT follow
instructions.
Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings. Personal
injury and damage to the engine or
equipment can result if operating speed
ranges above maximum allowable.
NOTE
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JTN RIDE-ON TROWEL — OPERATION & PARTS MANUAL — REV. #5 (08/03/06) — PAGE 9
CAUTION:Failuretofollowinstructionsinthismanualmay
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrialuse only.
The following safety guidelines should always be used when
operating the
JTN Ride-OnTrowel .
SAFETY
■ DO NOT operate or service this equipment
beforereadingthisentiremanual.
■ This equipment should not be operated by
personsunder18years of age.
■ NEVERoperatethetrowelwithoutproper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devicesrequiredby the job.
■ NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
■ NEVER operate the trowel under the
influenceor drugs or alcohol.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
theequipmentand/orinjurytousermayresult.
■ Manufacturerdoesnotassumeresponsibilityforanyaccident
duetoequipment modifications.
■ Whenever necessary, replace nameplate, operation and
safetydecals when they become difficultread.
■ ALWAYS check the trowel for loosened threads or bolts
beforestarting.
■ ALWAYS use extreme caution when
workingwithflammableliquids.When
refueling,stop the engine andallowit
tocool.
■ NEVER smoke around or near the
machine.Fireorexplosioncouldresultfrom
fuel vapors , or if fuel is spilled on a hot!
engine.
■ NEVER operate the trowel in an explosive atmosphere or
nearcombustiblematerials.An explosion or fire could result
causing severe
bodily harm or even death.
■ Topping-offtofiller port isdangerous,as it tends to spillfuel.
■ NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
thetrowel.
■ HighTemperatures –Allowthe enginetocoolbeforeadding
fuelorperformingserviceandmaintenancefunctions.Contact
with
hot! componentscancauseseriousburns.
■ ALWAYS refuel in a well-ventilated area, away from sparks
andopenflames.
JTN RIDE ONTROWEL— RULES FOR SAFE OPERATION
■ The engine of this trowel requires an adequate free flow of
coolingair. NEVER operatethetrowel(exceptelectricmodels)
in any enclosed or narrow
area where free flow of the
airisrestricted.Iftheairflow
is restricted it will cause
serious damage to the
trowel's engine and may
cause injury to people.
Remember the trowel's
engine gives off
DEADLY
carbonmonoxidegas.
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PAGE 10 — JTN RIDE-ON TROWEL— OPERATION & PARTS MANUAL — REV. #5 (08/03/067)
The following safety guidelines should always be used when
operatingtheJTN ride-on trowel:
General Safety
■ DO NOT operate or service this equipment before reading
thisentiremanual.
■ Thisequipment should not be operated by persons under18
yearsof age.
■ DO NOT operate this trowel unless all guards and safety
devicesareattached and in place.
■ ALWAYS checktomakesure that the operatingareaisclear
beforestartingtheengine.
■ ALWAYStestthe safetykillswitch beforeoperatingthetrowel.
■ NEVER place your feet inside the guard rings while starting
oroperatingthistrowel.
■ ALWAYS keep clear of rotating or moving parts while
operatingthistrowel.
■ NEVER leave the trowel unattended while running.
■ NEVER modifythesafety kill switch. It is design for operator
safety.
■ ALWAYS refuel in a well-ventilated area, away from sparks
andopenflames.
■ ALWAYS use extremecautionwhenworkingwith flammable
liquids.Whenrefueling, stop the engine and allow itto cool.
DO NOT
smoke around or near the machine. Fire or
explosioncouldresultfromflamesorsparks,oriffuelisspilled
on a hot engine.
■ MovingParts -Shut downtheengineanddisconnectbattery
beforeperforming serviceormaintenance functions. Contact
withmovingpartscancauseseriousinjury.
■ Whenlifting of thetrowelisrequired, a chaincanbeattached
to the lift loops, allowing a forklift or crane to lift the ride-on
trowel up onto a slab of concrete.The strap or chain should
havea minimum 2,000 pounds (1000-kg)liftingcapacityand
theliftinggearmust be capable of lifting at least this amount.
■ NEVER standunderneaththetrowel when it is being lifted.
■ Thisride-ontrowelisvery heavy andawkwardtomovearound.
UseproperheavyliftingproceduresandDO NOT attemptto
lift the ride-on trowel by the
guard rings .
■ NEVERrunenginewithoutairfilter.Severeenginedamage
may occur.
■ ALWAYS service air filter frequently to prevent engine
malfunction.
■ ALWAYS be sure the operatorisfamiliarwithpropersafety
precautions when operating the trowel.
■ ALWAYS store trowel properly when not in use.
■ DO NOT leave the trowel running unattended.
■ DO NOT allowunauthorizedpeople tooperatethistrowel.
■ ALWAYS read, understand, and follow procedures in
Operator’sManualbeforeattemptingtooperateequipment.
■ Refer to the Briggs and Stratton or Honda Engine
Owner's Manual for engine technical questions or
information.
Transporting
■ ALWAYS shutdown engine before transporting.
■ Tighten fuel tank cap securely.
■ If the trowel is being transported via a trailer, make sure
trailer complies with all local and state safety
transportation laws.See “ Towing Safety Precautions ”
for basic towing techniques in this manual.
JTN RIDE-ONTROWEL — RULES FOR SAFE OPERATION
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JTN RIDE-ON TROWEL — OPERATION & PARTS MANUAL — REV. #5 (08/03/06) — PAGE 11
Battery
The battery contains acids that can cause injury to the eyes
andskin.To avoideyeirritation, always wearsafetyglasses.
Use well insulated gloves when picking up the battery. Use
the following guidelines when handling the battery:
■ DO NOT drop the battery.There is the possibility of risk
that the battery may explode.
■ DO NOT expose the battery to
open flames, sparks, cigarettes
etc. The battery contains
combustible gases and liquids. If
these gases and liquids come in
contact with a flame or spark, an
explosion could occur.
■ ALWAYS keep the battery charged. If the battery is not
charged a buildup of combustible gas will occur.
■ ALWAYSkeepbatterychargingandcablesingoodworking
condition. Repair or replace all worn cables.
■ ALWAYS disconnectthe negativebatteryterminal before
performing service on the trowel.
■ ALWAYS recharge the battery in an vented air
environment, to avoid risk of a dangerous concentration
of combustible gases.
■ In case the battery liquid (dilute sulfuric acid) comes in
contact with clothing or skin , rinse skin or clothing
immediately with plenty of water.
■ In case the battery liquid (dilute sulfuric acid) comes in
contactwithyoureyes,rinseeyes immediatelywithplenty
of water, then contact the nearest doctor or hospital, and
seek medical attention.
JTN RIDE-ONTROWEL— RULES FOR SAFE OPERATION
Maintenance Safety
■ Disconnectthebatteryandsparkplugwiresbeforeattempting
anytype of service.
■ Securelysupportanytrowelcomponentsthatmustberaised.
■ NEVERlubricatecomponentsorattemptserviceonarunning
machine.
■ ALWAYS allow the trowel a proper amount of time to cool
beforeservicing.
■ Keepthe trowel in proper running condition.
■ Makesure that there isnobuildupof concrete, grease, oilor
debrisonthetrowel.
■ Fix damage to the trowel immediately and always replace
brokenparts.
■ Disposeofhazardouswasteproperly. Examplesofpotentially
hazardouswasteareusedmotor oil, fuel and fuel filters.
■ DONOT useplasticfoodcontainerstodisposeofhazardous
waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
downa drain or into anywater source.
■ NEVER store trowel with fuel in the tank for any extended
period of time. Always clean up spilled fuelimmediately.
Pay close attention to
ventilationwhenoperating
the trowel inside tunnels
and caves. The engine
exhaust contains noxious elements.
Engine exhaust must be routed to a
ventilated area.
DANGER:DANGER:
DANGER:DANGER:
DANGER:
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