MUNBYN IMC08 User manual

IMC08 Banknote Counter
User Manual
IMC08 Banknote Sorter
Maintenance Manual
Version 1.03
Munbyn,
More choice for your growing business

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1.0. Overview
3.0. Error Analysis
3.1. Error Codes
3.2. REJ Codes
3.3. Bill Jam
3.6. Feeding Gap Calibration
3.7. CIS Calibration
3.8. Unknown/IR/UV/MT/MG Error
3.4. The number of banknotes is not accurate
(Size Recognition Error)
3.5. Sensor Errors
3.3.1 Bill stuck in the feeding port (PS1 Error)
3.3.2 Bill stuck in the inside of machine (PS3R Error)
3.3.3 Bill stuck in the reject pocket (TD Error)
3.5.1 Hopper Sensor Error
3.5.2 Stacker Sensor Error
3.5.3 Counting Sensor Error
3.8.1 Check bills
3.8.2 Install the banknote guiders and adjust the feeding gap
3.8.3 Perform CIS calibration
3.9. Motor Error
3.8.4 Adjust the detection level
2.0. Cleaning the Machine 4.0. Back to Default Setting
2.1. Clean the Hopper
2.2. Clean the Stacker and Reject Pocket
2.3. Clean the Internal Sensors

1) The unit should always be turn off and disconnected from its power cord before cleaning. DO NOT use solvents
such as thinner, alcohol, etc. to clean the machine
2) Most operational problems can be avoided by regular care and preventative maintenance. Taking regular care of
the machine will significantly increase its lifetime.
3) To avoid problems, make sure there are no metal clips or rubber bands in the bills being counted. Be sure to
follow the proper procedure for loading the hopper.
4) For best results, it is recommended that to use an air duster and a soft bristle brush to remove any dust or debris
from the interior of the unit. When not using the machine for an extended period time, cover it with a dust cover
(not included with the unit) to prevent dust from settling inside.
5) All parts of the machine need daily care and cleaning. Pay close attention to the sensors, which are delicate
components. If any dust or other foreign matter adheres to the sensors, it may cause various problems during
operation of the machine.
ATTENTION:
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Figure 2-1 The Sensors in Stacker and Reject Pocke
1.0. Overview
2.1. Clean the Hopper
Thank you for purchasing our banknote counters IMC08.
After starting the machine, it will go on self-check automatically. If the preset window shows the error code or tell
you to clean the sensors, generally speaking, it is because of dust on the surface or sensor blocked by notes. So
please clear the dust on the surface with brush or soft cloth, or take the notes away. Then restart the machine.
This document describes the error handling guideline and the maintenance manual.
2.0. Cleaning the Machine
Any dust, dirt or other substances sticking to the sensor will interfere with the normal operation of the sensor
and cause erroneous counting results. Therefore, the sensor and roller shaft shall be cleaned with the
attached cleaning tools as necessary every day.
Please turn off the power switch before cleaning to prevent electric shock or other injury accidents.
Please do not use chemicals such as benzene, thinner or water.
There are 3 parts need to be clean in the hopper: hopper sensor, banknote processing wheel and the banknote
entrance, please use the nylon brush to clean them.
2.2. Clean the Stacker and Reject Pocket
As shown in the following figure, clean the stacker and reject pocket with nylon brush or cleaning cloth. Focus on
the marked areas.
Reject Pocket
Stacker Sensor

2.3. Clean the Internal Sensors
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Figure 2-4 Lower Sensors
Figure 2-5 Upper Sensor
Figure 2-2 Handle of Back Cover
Figure 2-3 Back Cover Opened
The Handle of Back Cover
Note: For the CIS sensors, it is recommended to used cleaning cloth to clean them, as shown in the following
figures.
a) Pull the handle of back cover.
b) As shown in the following figures, clean the marked with cleaning cloth or nylon brush respectively.
MG Sensor
Other Sensors
UV Sensor
Upper CIS
Processing
Wheels
Lower CIS

3.1. Error Codes
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Please remove the banknote and refer to section 3.3 for troubleshooting.
Please remove the banknote and refer to section 3.9 for troubleshooting.
Figure 2-6 Clean the upper CIS and lower CIS
Table 3-1 Error Codes
3.2. REJ Codes
When IMC08 recognizes that there is a problem with the banknote during the counting process, it will put the
banknote into the Reject pocket. At this time, you need to click the "REJ" button to check the reason for the
rejection of the banknote, and then solve the problem according to the "REJ Analysis Table ".
In the process of using the IMC08, the IMC08 may show abnormal state and display the error codes on the screen.
The description of the error codes and the related handling method is shown in table 3-1.
PS1 Error
PS3R Error
TD Error
Motor Error
Remove the banknote, clean the UV sensor
If the problem still occurs, please follow section 3.8 to troubleshoot.
UV
If the errors occur frequently, adjust the screw toward the anti-clockwise
to decrease the feeding gap.
SIZE
If the errors occur frequently, adjust the screw toward the anti-clockwise
to decrease the feeding gap.
DB
Clean the CIS sensor, and calibrate the CIS
If the problem still occurs, please follow section 3.8 to troubleshoot.
UNKNOWN
Do not place banknotes at an angle when counting
ANGLE
When the SDC mode is turned on, banknotes of different denominations will
be placed in the Reject pocket, and the REJ list will display "Denomination"
DENOMI
Error Message Handling Method (Recommendation)
3.0. Error Analysis
Close the cover and finish the machine cleaning.
Error Message Handling Method (Recommendation)

There are several conditions to make the bill jam happened.
1) The bill size is out of the range according to IMC08 specification.
2) The banknote is damaged with different ways such as lack of corner, tape, hole, tear and folded. As shown in
Figure 3-1, it is not recommended to count this kind of bills.
3) The banknote entrance is so small that the banknote cannot pass through it smoothly. In this case, you need to
fine tune the screw by rotating it clockwise according to section 3.6.
4) Other abnormal operation or there is unknown thing inside the IMC08.If something inside the IMC08, you need
to open the back cover to check, and clean the internal sensors.
If the bills are stuck inside the machine, please turn off the machine and open the back cover to take the jammed bills.
CAUTION: ALWAYS ENSURE MACHINE IS OFF BEFORE PUTTING HANDS/FINGERS NEAR THE PROCESSING
WHEEL OR SLOT.
3.3. Bill Jam
Table 3-2 REJ analysis table
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Figure 3-2 PS1 Error
3.3.1. Bill stuck in the feeding port (PS1 Error)
If the bills are stuck inside the feeding port, please turn off the machine and rotate the banknote processing
wheel down.
Remove the banknote, clean the CIS sensor;
Perform the CIS sensor calibration;
Collect the data of the banknote.
FACE
Remove the banknote, clean the MG sensors
If the problem still occurs, please follow section 3.8 to troubleshoot.
MT/MT1
MG
Remove the banknote, clean the CIS sensor;
If the problem still occurs, please follow section 3.8 to troubleshoot.
IR
ORI
Figure 3-1 Bill Damaged Ways

PS3R Error will appear when a bill is stuck inside the IMC08, please follow the method below to remove the banknote.
Open the back to check if stuck bill in the inside of machine. If it is, just remove the bill to fix the problem.
CAUTION: ALWAYS ENSURE MACHINE IS OFF BEFORE PUTTING HANDS/FINGERS IN THE INSIDE OF MACHINE.
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Figure 3-5 TD Error
3.4. The number of banknotes is not accurate (Size Recognition Error)
3.3.2. Bill stuck in the inside of machine (PS3R Error)
When a bill is stuck in the reject pocket of IMC08, a TD Error will appear. Please follow the method below to remove
the banknote.
If the screen displays the TD Error as the picture shows, please fix it by following steps.
- Check if the bill was stuck and remove the stuck bill according to this video: http://munbyn.biz/08billjamming
- If there is still a TD Error problem, Please disassemble the machine to check if the TD Cable is disconnected
according to this video : https://munbyn.biz/TDError
3.3.3. Bill stuck in the reject pocket (TD Error)
Figure 3-4 PS3R Error
Figure 3-3 The Direction of Wheel Rotation to Take the Jammed Bill

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Figure 3-7 The Adjustable Screw
3.5. Sensor Errors
If the wheels in the hopper are consistently spinning after the machine powers on, and then stops with the
“hopper sensor error”, the hopper sensor is too sensitive.
3.5.1. Hopper Sensor Error
If the impeller is always spinning, or the “stacker sensor error” indicated on the screen, that means the stacker sensor
doesn’t work or too sensitive.
3.5.2. Stacker Sensor Error
If the number of banknote counting is always not correct, that means the counting sensor error doesn’t work. Please
clean the machine first.
If the error still happens, please contact us for machine repairment.
3.5.3. Counting Sensor Error
Too loose the feeding gap causes two bills to pass through at the same time, and the two bills that pass through
at the same time will enter the reject port, but the number of bills at the reject port only shows an increase of 1,
resulting in a counting error.
At this time, you can solve the counting problem by turning the screw counterclockwise, adjusting the feeding gap
according to section 3.5, and tightening the feeding gap until just one bill can pass through.
Please use the marker pen to paint a little on the hopper sensor as shown in the above figure.
The IMC08 banknote counter will take a few seconds to conduct a self-check with spinning the counting wheels
after power on. The IMC08 will check the sensors, the following errors may happen if the sensors have been blocked
or damaged.
3.6. Feeding Gap Calibration
Figure 3-6 Use Marker Pen to Decrease the Sensitivity of Hopper Sensor
Screw

1) Turn off the auto counting feature.
2) Insert one banknote into the gap between the rollers to check if the banknote can be inserted smoothly,
as shown in the following.
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Figure 3-10 The Banknote Feeding Gap
Figure 3-11 One banknote to Check the Gap between the Rollers
If the banknote is hard to insert, that means the feeding gap is too small. Rotate the screw clockwise until the banknote
can be inserted smoothly. If the feeding gap is so large that two or more banknotes can be inserted to the feeding gap,
please rotate the screw counterclockwise until the gap can just allow one banknote at a time.
The screw above is used to control the width of the feeding gap. You can use a coin to adjust the gap easily.
The width will become bigger by rotating the screw clockwise toward the biggest dot. Turn counterclockwise to
decrease the gap.
To fine tune the feeding gap, do the following:
Figure 3-8 Rotate the Screw to Increase the Feeding Gap
Figure 3-9 Rotate the Screw to Decrease the Feeding Gap
The 2 feeding gaps
between rollers

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Figure 3-12 One Coin to Rotate the Screw
3.7. CIS Calibration3) Use the banknote to check the other sides of the gap between rollers, to make sure the banknote can be inserted
into both sides of the feeding gap smoothly. CIS calibration is often needed when there are many errors during the banknote counting process.
1) Please enter the main menu. Next, go to the service menu with the password “9999”, as shown in the following
figures.
The IMC08 needs different gaps for different currencies, but otherwise should stay consistent. Having the correct
feeding gap adjusted will ensure smooth operation as well as a trouble-free experience. You may need to do some
trial and error before getting it perfectly smooth.
You may also wish to make his adjustment over time, When the banknotes are not fed smoothly through the machine
or several error messages are occurring often such as: Bill Double Error, Chain Notes Error or Half Notes Error.
Other reasons that might require to readjust the feeding gap are:
- The counting of new or mint condition bills.
- The counting of poor or badly deteriorated bills.
- Polymer notes and paper-made notes counted together.
Figure 3-13 Main Menu
Figure 3-14 Service Menu