MyBinding Plockmatic FTR 200 User manual
TRIMMER FTR 200
SERVICE MANUAL
12 February 2007
Subject to change
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V
29 November 2006
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE.........................................................FTR-1-1
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE...................................FTR-2-1
3. REPLACEMENT AND ADJUSTMENT
3.1 COVERS...........................................................................................FTR-3-1
3.1.1 FRONTAND REAR COVER...................................................FTR-3-1
3.1.2 TOP COVER ...........................................................................FTR-3-2
3.1.3 BLOWER MOTOR M5 / M6.....................................................FTR-3-3
3.1.4 INFEED COVER......................................................................FTR-3-4
3.1.5 LOCKING BRACKET ..............................................................FTR-3-5
3.1.6 UPPER OUTFEED COVER....................................................FTR-3-6
3.1.7 INTERLOCK SWITCH S9 &S10..............................................FTR-3-7
3.1.8 LOWER OUTFEED COVER ...................................................FTR-3-8
3.1.9 PROTECTION COVER...........................................................FTR-3-9
3.2 AREA C...........................................................................................FTR-3-11
3.2.1 INFEED SENSOR Q13 .........................................................FTR-3-11
3.2.2 CONTROL SWITCH S2 ........................................................FTR-3-12
3.2.3 CONTROL SWITCH S3 ........................................................FTR-3-13
3.2.4 TRANSPORT MOTOR M1....................................................FTR-3-14
3.2.5 TRANSPORT BELT SENSOR Q4.........................................FTR-3-15
3.2.6 TRIM KNIFE MOTOR M2......................................................FTR-3-16
3.2.7 TRIM KNIFE HOME POSTITON SENSOR Q5.....................FTR-3-17
3.2.8 TRIM KNIFE..........................................................................FTR-3-18
3.2.9 PAPER PATH & OUTFEED SENSOR Q6.............................FTR-3-22
3.2.10 STOP GATE CARRIAGE.......................................................FTR-3-23
3.2.11 STOP GATE MOTOR M3 & SENSOR Q7.............................FTR-3-24
3.2.12 LENGTH ADJUSTMENT MOTOR M4 & SENSOR Q12 .......FTR-3-25
3.2.13 LENGTH ADJUSTMENT HOME POSITION SWITCH S11...FTR-3-26
3.2.14 LOWER OUTFEED BELTS...................................................FTR-3-27
3.2.15 UPPER OUTFEED BELTS....................................................FTR-3-28
3.2.16 TRIM BIN FULL SENSOR Q8...............................................FTR-3-29
3.2.17 TRANSMISSION CHAIN.......................................................FTR-3-30
3.2.18 KNIFE SUPPORT CHAIN .....................................................FTR-3-31
3.2.19 KNIFE CHAIN........................................................................FTR-3-32
3.2.20 INFEED BELTS.....................................................................FTR-3-33
3.3 PCB ................................................................................................FTR-3-35
3.3.1 MD6DC PCB ”A”....................................................................FTR-3-35
4. TROUBLESHOOTING
4.1 FAULT CODE DESCRIPTIONS........................................................FTR-4-1
5 SERVICE TABLES
5.1 SERVICE TABLES............................................................................FTR-5-1
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6. DETAILED SECTION DESCRIPTIONS
6.1 ELECTRICAL COMPONENT LIST...................................................FTR-6-1
6.1.1 REAR VIEW ............................................................................FTR-6-2
6.1.2 INFEED VIEW.........................................................................FTR-6-3
6.1.3 OUTFEED VIEW.....................................................................FTR-6-4
6.1.4 STOP CARRIAGE VIEW.........................................................FTR-6-5
6.2 BOARD STRUCTURE......................................................................FTR-6-7
6.2.1 BLOCK DIAGRAM...................................................................FTR-6-7
6.2.2 CONTROLLER MD6DC..........................................................FTR-6-8
6.2.2 CONTROLLER MD6DC, CONTINUES...................................FTR-6-9
6.3 TRIMMING PROCESS...................................................................FTR-6-11
6.3.1 PRINCIPLE OF OPERATION................................................FTR-6-11
6.3.2 SIZE ADJUSTMENT..............................................................FTR-6-13
6.3.2 SIZE ADJUSTMENT..............................................................FTR-6-14
SPECIFICATIONS
SPECIFICATIONS...............................................................................FTR-Spc-1
WIRING
Trimmer.................................................................................................FTR-Wir-1
FTR-1-1
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Installation
1 INSTALLATION PROCEDURE
1.1 INSTALLATION PROCEDURE
Trimmer installation procedure is located in the Booklet Maker BM 200 Service
Manual ( 1.5)
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FTR-2-1
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Preventive
Maintenance
2 PREVENTIVE MAINTENANCE SCHEDULE
2.1 PREVENTIVE MAINTENANCE SCHEDULE
Trimmer preventive maintenance schedule is located in the Booklet Maker BM 200
Service Manual ( 2)
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Replacement
Adjustment
29 November 2006
FTR-3-1
COVERS
3. REPLACEMENT AND ADJUSTMENT
3.1 COVERS
3.1.1 FRONT AND REAR COVER
Rear Cover
1. Loosen screws [C] ( x3)
Front Cover
1. Open the Top Cover.
2. Remove screws [A] ( x3)
3. Loosen screws [B] ( x2)
[B]
[A]
[C]
FTR-3-2
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3.1.2 TOP COVER
COVERS
[A]
[B] [B]
Removal
1. Pry off the Gas spring [A] using a screw driver.
2. Remove screws and nuts [B] ( x4, x4).
Replacement
1. Reverse the removal procedure.
Adjustment
1. Loosen screws and nuts [B] ( x4, x4).
2. Adjust Top cover so frame edge [C] is aligned with top of the hinge [D].
See drawings above.
3. Tighten screws and nuts [C] ( x4, x4).
Bad
Top cover too low Bad
Top cover too high
Good
[D]
[C]
Replacement
Adjustment
29 November 2006
FTR-3-3
3.1.3 BLOWER MOTOR M5 / M6
COVERS
Removal
1. Remove blower assy by lifting it straight up [A].
Replacement
1. Reverse the removal procedure.
[A]
FTR-3-4
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3.1.4 INFEED COVER
COVERS
[A]
1. Open the Top Cover.
2. Remove Blower assy ( 3.1.3).
2. Disconnect connectors [A] ( x2).
3. Remove Front and Rear cover ( 3.1.1).
4. Remove screws [B] ( x5).
5. Remove screws [C] ( x5).
[B] [C]
Replacement
Adjustment
29 November 2006
FTR-3-5
3.1.5 LOCKING BRACKET
COVERS
[A]
[B]
Removal
1. Loosen nuts [A] ( x2).
2. Locking bracket will fall down.
Replacement
1. Push Trimmer against Booklet Maker.
2. Push up Locking bracket so it latches studs [B].
3. Tighten nuts [A] ( x2).
[B]
FTR-3-6
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3.1.6 UPPER OUTFEED COVER
COVERS
1. Remove Belt stacker.
2. Remove Front and Rear cover ( 3.1.1).
3. Open the Top Cover.
4. Remove the Gas spring [A] by prying it off using a screw driver.
5. Remove connector [B] ( x1).
6. Cut cable ties [C] inside cover.
7. Remove screws [D] ( x5).
8. Remove screws [E] ( x5).
[A]
[C]
[B]
[D] [E]
Replacement
Adjustment
29 November 2006
FTR-3-7
3.1.7 INTERLOCK SWITCH S9 &S10
COVERS
Removal
1. Remove connector [B]( x1).
2. Remove nuts [A] ( x2).
Replacement
1. Reverse the removal procedure.
Adjustment
1. Loosen nuts [A] ( x2).
2. Adjust the interlock so that Top cover actuates interlock switch 2 mm before
closed.
NOTE: Make sure both rubber dampers contact the front cover when closed.
3. Tighten nuts [A] ( x2).
[A]
[B]
WARNING
Overriding or cheating the interlock allows the FTR 200 system to operate
with the top cover open which can result in personal injury. Never give the
operator access to the cheater or show how ovverriding the interlock sys-
tem is carried out.
FTR-3-8
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3.1.8 LOWER OUTFEED COVER
COVERS
1. Remove Belt stacker ( 3.8.1).
2. Remove Front and Rear cover ( 3.1.1).
3. Remove Protection Cover ( 3.1.9).
4. Loosen screws [A] ( x2).
5. Remove screws [B] ( x4).
[B]
[A]
[B]
Replacement
Adjustment
29 November 2006
FTR-3-9
3.1.9 PROTECTION COVER
COVERS
Removal
1. Lift out scrap paper bin [B].
2. Remove screws [A] ( x4).
Replacement
1. Place the front end of the cover up against the lower knife beam [C].
2. Push in cover so it hooks onto the screws [D].
3. Mount screws [A] ( x4).
[A]
[B] [C]
Replacement Step 1. [D]
Replacement Step 2.
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Replacement
Adjustment
29 November 2006
FTR-3-11
3.2 AREA C
3.2.1 INFEED SENSOR Q13
AREA C
1. Undock the Trimmer.
2. Remove nuts [A] inside bracket holding the Sensor bracket ( x2).
3. Remove connector from the Sensor ( x1).
4. Remove sensor [B].
[A]
[B]
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