MYDATA TM8C Installation and operation manual

MYDATAMYDATA
automationautomation
W O R L D W I D E
TM8C - Revision 1
Magazine
Upgrade Guide
For MYDATA L-014-0866 Magazine Upgrade Kit
English
P-014-0866-EN

Magazine Upgrade Guide
TM8C - Revision 1
For MYDATA L-014-0866 Magazine Upgrade Kit
English
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 i

This manual is intended for qualified maintenance and service engineers only.
The equipment described in this manual must be used exclusively with MYDATA placement machines.
Hardware and software mentioned in this manual are subjected to continuous development and improvement.
Consequently, there may be minor discrepancies between the information in the manual and the performance
and design of the hardware and software. Specifications, dimensions and other statements mentioned in this
manual are subject to change without notice.
MYDATA and its suppliers shall not be liable for any damages related to this software or hardware, or for any other damages whatsoever
caused of the use of or inability to use any MYDATA product. This is applicable even if MYDATA has been advised of the damage risk. Under
any circumstances, MYDATA’s entire liability shall be limited to replace such defective software or hardware which was originally purchased
from MYDATA.
MYSpeed, SYS2.9, TEX, TMFlex, TRAYWagon Magazine, TUBEFork and YWagon are trademarks, and TPSys, HYDRA SpeedMount, MYLink
and TM8 are registered trademarks of MYDATA automation AB. The MY... and TP... pick and place machine names are either trademarks or
registered trademarks of MYDATA automation AB. Other trademarks mentioned in this manual are trademarks or registered trademarks of
their respective owners.
Printed in Sweden.
MYDATA automation AB, Adolfsbergsv. 11, S-168 66 Bromma, Sweden.
Phone: [phone] — Fax: [phone].
This manual or parts of it may not be reproduced without the written permission of
MYDATA automation AB. Infringements will be prosecuted. All rights reserved.
Copyright © MYDATA automation AB, Sweden, 1990 - 1999.
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 ii

Contents
Magazine Upgrade Guide .................................................................................... 1
Important Information ................................................................................. 2
Feeder Wheels .......................................................................................... 2
Tools Required .............................................................................................. 3
Instruments Required .................................................................................. 3
Unpacking the Magazine Upgrade Kit ....................................................... 3
Dismantling ................................................................................................... 4
Replacing Spacer Screws .............................................................................. 5
Replacing Feeder Arms ................................................................................ 6
Replacing Feeder Wheels and Spacers ........................................................ 7
Cleaning From Oil ........................................................................................ 8
Reassembling ................................................................................................. 9
Adjusting Feeder Arm Gap .......................................................................... 11
Replacing Motor Shaft .................................................................................. 12
Setting Code Disc Synchronization ............................................................. 13
Using Pulse Counter ................................................................................ 14
Without Using Pulse Counter ................................................................. 15
Measuring Feeder Wheel Friction ............................................................... 16
Finishing the Upgrade .................................................................................. 16
Checking the Loading Spring ...................................................................... 17
Measuring the Cover Tape Lips .................................................................. 18
Measuring the Carrier Tape Outlet Spring ................................................ 19
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 iii

Figures
Figure 1. TM8C tape magazine ........................................................................... 1
Figure 2. Tools required ....................................................................................... 3
Figure 3. Dismantling the magazine ................................................................... 4
Figure 4. Detaching the end plate ....................................................................... 4
Figure 5. Solenoid bar .......................................................................................... 5
Figure 6. Removing feeder arms ......................................................................... 6
Figure 7. Reassembling feeder arms ................................................................... 6
Figure 8. Removing feeder wheels ....................................................................... 7
Figure 9. Feeder wheel pack ................................................................................ 7
Figure 10. Reassembling ...................................................................................... 9
Figure 11. End plate screw length ...................................................................... 10
Figure 12. Feeder arm gap ................................................................................... 11
Figure 13. Feeder motor unit .............................................................................. 12
Figure 14. Setting the code disc with pulse counter ......................................... 14
Figure 15. Setting the code disc without pulse counter .................................... 15
Figure 16. Feeder wheel friction measurement ................................................. 16
Figure 17. Cover tape lip ...................................................................................... 18
Figure 18. Carrier tape outlet spring .................................................................. 19
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 iv

Magazine Upgrade Guide
This magazine upgrade guide contains instructions on how to
upgrade a TM8C tape magazine and adjust the magazine after
the upgrade.
Before upgrading any TM8C tape magazine, read carefully the
Important Information section found overleaf.
The magazine upgrade involves mainly to replace the following
parts:
•Feeder arms
•Feeder wheel spacers
•TMC board spacer screws
•Feeder motor driving shaft
Figure 1. TM8C tape magazine
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 1

Important Information
The following information is a revised version of MYDATA
Service Bulletin 98015.
Feeder Wheels
The purpose of the TM8C upgrade is to reduce the feeder wheel
spacing, i.e. the thickness of the feeder wheels plus the feeder
wheel spacers.
This is achieved by changing to slightly thinner feeder wheel
spacers.
Thinner wheels There are, however, feeder wheels that are slightly thinner than
normal, and these wheels must not be further compensated by
being upgraded.
Upgrading such a magazine makes the pick position distance
between adjacent feeders to be less than 10mm, causing a high
reject rate if a HYDRA system is used. And, it can make the
entire feeder wheel pack to be too short, causing an inadequate
friction.
Which wheels are thinner? A batch of feeder wheels manufactured in the summer of 1997
are slightly thinner than normal.
These wheels are transparent and they are found in TM8C
magazines with the serial number most likely within the serial
number interval 14704 - 14724, but they might be found within
the larger serial number interval 14022 - 15298.
How to test the wheels? Before upgrading any TM8C magazines with the above serial
numbers, check the feeder wheel thickness as follows:
•Put the magazine with the old transparent spacers in the
machine.
•Using the positioning camera, measure the distance between
magazine feeder 1 and feeder 16. A piece of white tape on these
two feeders can be used to find a reference.
Normal wheels If the measured distance is more than 150.2mm, then the feeder
wheels are normal and the upgrade can be performed as described
on the following pages.
Thinner wheels If the measured distance is less than 150.2mm, then the feeder
wheels are thinner than normal and you can choose one of the
following two actions:
•Keep the present wheels and transparent spacers, provided the
distance is correct, see below. In this case, put an extra label
beside the Revision 1 label referring to Service Bulletin 98015.
The revision label is mentioned on page 16.
•Renew all the feeder wheels and all the feeder wheel spacers.
Correct distance The correct distance between feeder 1 and feeder 16 is from
149.7mm to 150.3mm, measured as described above.
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 2

Tools Required
Instruments Required
•Dynamometer (pulling), 0 - 6N
•MYDATA Magazine Pulse Counter, part # L-007-0022 (not
necessary)
Unpacking the Magazine Upgrade Kit
The following items are included in the kit. Please, make sure
that no item is missing.
Part # Item Qty.
P-014-0866-EN Magazine Upgrade Guide (this guide) 1
L-014-0106C Feeder arms, standard 15
L-014-0107C Feeder arm, drive side 1
D-014-0853B-3 Spacers (for feeder wheels) 16
D-014-0643-4 Plastic washer (to eccentric shaft) 1
D-014-1040-4 Spacer screws (to TMC PCB) 2
M-IZ-3.2-A4 Securing washers (to spacer screws) 2
D-014-0614B-3 Driving shaft (to the motor) 1
K-010-0004 Revision 1 label 1
0.9mm, 1.5mm,
2.0mm, 2.5mm 5.0mm,
7.0mm
Figure 2. Tools required
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 3

Dismantling
1. Remove the front cover plates by undoing the four fixing
screws (’A’ in Figure 3).
2. Release all the buttons for the cover tape take up reels (B).
3. On the right side of the magazine, undo the two screws at
the solenoid bar (C) and the screw at the rubber covered
driving shaft (D).
4. Turn the magazine over and put it down on its right side.
Keep the screws in order
with respect to the lengths
and shapes.
5. Except for the screws at the rubber covered driving shaft (’A’
in Figure 4), the motor (B), and the eccentric shaft (C),
remove all the end plate screws.
6. Lift the end plate with the motor and the rubber covered
driving shaft straight up from the magazine.
7. Disconnect the motor cable from the MS board.
&
Figure 3. Dismantling the magazine
Figure 4. Detaching the end plate
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 4

Replacing Spacer Screws
8. Disconnect the cable from the TMC board and lift the
solenoid bar straight up.
9. On the solenoid bar, undo the two screws on the TMC board
(’A’ in Figure 5).
10. Carefully, remove the TMC board by pulling it up
alternately at the board ends (B).
Do not lift the PCB up by pulling one board end only, because
then you will bend the connector terminals.
11. Remove the spacer screws and the washers (C).
12. From the Magazine Upgrade Kit, replace these items, i.e. two
spacer screws (D-014-1040-4) and two securing washers
(M-IZ-3.2-A4).
13. Carefully, put the TMC board back and press it down on the
connector terminals. Put the screws back and tighten them.
Figure 5. Solenoid bar
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Magazine Upgrade Guide P-014-0866-EN Rev. 2A 1999-06 5