Navien NCB-150E User manual

WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result, causing
property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
What to do if you smell gas
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code,
ANSIZ223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code.
HNSF/ANSI 372
Keep this manual near this boiler for future reference whenever
maintenance or service is required.
* The wetted surface of this product contacted by consumable water contains less than
one quarter of one percent (0.25%) of lead by weight.
Installation & Operation Manual
NCB-E Condensing Combi-Boilers
Model
NCB-150E
NCB-180E
NCB-210E
NCB-240E

72 Appendixes
11.4 Component Assembly Diagrams and Parts Lists
11.4.1 Case Assembly
2
1
4
5
6
7
8
3

Appendixes 73
# Description Part # Remark
1 Intake Air Duct Assembly 30008662B
2 Exhaust Pipe Assembly 30008673A
3 Case 20033278A
4 Intake Air Filter 20007668A
5 Air Pressure Sensor 30010346A
6 PCB 30012262A
7 Front Panel 30012269A
8 Cover 30012276B

74 Appendixes
11.4.2 Burner Assembly
1
2
9
10
11
12
13
14
21
18
17
4
20
13
19
12 10
16
15
3
6
5
7
8

Appendixes 75
# Description Part # Remark
1 Damper 30008825A
2 O-Ring (G50) 20003019A
3 Fan Bracket 20022095A
4 Siphon 30012280A
5 Burner Chamber Ass'y
20030283A NCB-150E
30010353A NCB-180E
30008440A NCB-210E/240E
6 Ignition Transformer 30010455A
7 Burner Packing
20027105A NCB-150E
20021677A NCB-180E
20021672A NCB-210E/240E
8 Heat Exchanger Ass'y
30014697A NCB-150E
30012322A NCB-180E
30012321A NCB-210E
30012317A NCB-240E
9 Thermistor (Exhaust) 30009478A
10 Thermistor (Water) 30008366A
11 High Limit Switch 30002558A
12 Fastener 20007859A
13 O-Ring (P19) 20017211A
14 Heat Exchanger Outlet Pipe
30014733A NCB-150E
30011913A NCB-180E
30011912A NCB-210E/240E
15 Packing (Circulation Pump) 20027617A
16 LWCO (Pressure Sensor) 20007924A
17 Siphon Hose 20027671A
18 Return Pipe
30014319A NCB-150E
30011903B NCB-180E
30011927B NCB-210E/240E
19 Siphon Fastener 20007833A
20 LWCO Packing 20006873A
21 Ignitor
30012226A NCB-180E/210E/240E
30014183A NCB-150E

76 Appendixes
11.4.3 Waterway Assembly
A
A
24
8
4
5
2
14
3
9
15
16
17
10
11
12
23
6
28
38
34
3
16
2
36
21
32 3
33
30
24
23
19
19
37
27
13
19
25
29
6
26
22
21
3
20
16
35
31 35 16 18
32
1
3
22
# Description Part # Remark
1 DHW Heat Exchanger
30015581A NCB-150E
30008181A NCB-180E
30005017A NCB-210E/240E
2 Fastener 20007858A
3 O-Ring (P18) 20006954A
4 DHW Outlet Elbow 30012328A
5 Packing 20006852A

Appendixes 77
# Description Part # Remark
6 Thermistor 30008366A
7 DHW Outlet Adaptor 30003747A
8 DHW Flow Sensor 30012033A
9 O-Ring (P14) 20006952A
10 DHW Cold Water Adaptor
30015582A NCB-150E
30010315A NCB-180E
30010316A NCB-210E
30010317A NCB-240E
11 O-Ring (P20) 20017212A
12 DHW Cold Water Filter 30007878A
13 Vent Pipe 30014737A
14 Auto Fill Valve 30012241A
15 O-Ring (P16) 20017210A
16 Fastener 20007859A
17 Auto Fill Valve Adaptor -
18 3-Way Outlet Adaptor B 30012332A
19 Fastener 20017726A
20 3-Way Outlet Adaptor A 30012331A
21 Packing 20011380A
22 Connection Adaptor 20011408A
23 3-Way Valve 30004831B
24 Fastener 20007733A
25 Water Fill Pipe 30012247A
26 Drain Cock 30008630B
27 Space Heating Supply Pipe 30011905A
28 Space Heating Supply Adaptor B 20026930A
29 Space Heating Return Adapter A 30012329A
30 Space Heating Strainer 30015446A
31 3-Way Outlet Pipe 30011906A
32 Circulation Pump Fastener 20034532A
33 Circulation Pump 30015307A
34 O-Ring (Φ21.7x3.5t) 20033699A
35 O-Ring (Φ18.8x2.6t) 20003022A
36 Space Heating Return Adapter B 30012330A
37 SH Supply Pipe 30014736A
38 Vent Adaptor 20033694A

78 Appendixes
11.4.4 Fan (Gas) Assembly
2
4
7
5
6
11
14
12
11
10 9
13
11
15
1
3
8

Appendixes 79
# Description Part # Remark
1 Fan Assembly 30015586A NCB-180E/210E/240E
2 Fan Packing 20022744A
3 O-Ring (G75) 20018079A
4 Dual Venturi
30015587A NCB-150E
30010672A NCB-180E
30008909A NCB-210E/240E
5 Silence
20030064A NCB-150E
20019142A NCB-180E
20023829A NCB-210E/240E
6 Silence Adaptor
20033736A NCB-150E
20023861A NCB-180E
20019141A NCB-210E/240E
7 Venturi Packing 20022660A NCB-180E
8 Gas Orifice
20033737A NCB-150E
20024159A NCB-180E (NG)
20019144B NCB-210E/240E (NG)
20034176A NCB-150E (LP)
20024190A NCB-180E (LP)
20024189A NCB-210E/240E (LP)
9 O-Ring (P34) 20019090A
10 Gas Adapter 30008431A
11 O-Ring (P20) 20006934A
12 Gas Pipe
30014321A NCB-150E
30012338A NCB-180E
30012058A NCB-210E/240E
13 Gas Connector 20027149A
14 Gas Valve
30011586A NCB-180E
30008429A NCB-150E/210E/240E
15 Gas Inlet Adaptor 20027748A

80 Appendixes
11.6 Outdoor Reset Control (Available with
Optional Outdoor Temperature Sensor)
The Outdoor Reset Control feature may be used to enhance energy
efficiency while maintaining optimal heating performance. With
the Outdoor Reset Control, the space heating temperature setting
automatically changes according to the outdoor temperature and
the current space heating system application (system load).
You can configure the Outdoor Reset Control settings on the front
panel by entering the Special Parameter Setting mode. Refer to
“10.5 Setting the Parameters”on page 56.
Note The Outdoor Reset Control feature requires
installation of an outdoor temperature sensor, and it
only works when the boiler is running in the normal
operation mode. It does not work when the boiler is
running in either the Minimum (MIN) or Maximum
(MAX) mode, or when the boiler’s front panel displays
a fault.
45 40 35 30 25 20 15 10 5 0 -5 -10 -15 -20 -25
185
194
176
167
158
149
140
131
122
113
104
95
86
77
68
59
50
113 104 95 86 77 68 59 50 41 32 23 14 5 -4 -13 °F
°C
85
90
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
°F °C
Absolute
MAX
Absolute
MIN
Outdoor
High MIN
Outdoor
Low MIN
High Mass Radiant
Low Mass Radiant
Cast Iron Baseboard
Custom
Radiator
Finned Tube Baseboard
Fan Coil
Space Heating Temperature Setting for the
Outdoor Reset Control Feature
The following tables list the default space heating temperature
range by system heat load and the applicable outdoor
temperature ranges.
11.5 Outdoor Temperature Sensor
(Optional)
Outdoor Temperature Sensor Installation
1. Pull out the sensor body from the cap.
2. Attach the body to the wall using the screws/anchors provided
with the device.
3. Run the wires into the device body through the grommet
opening.
4. Connect the wires to the terminal block.
5. Attach the cap to the body.
Navien Outdoor Temperature Sensor Kit
Outdoor Temperature Sensor Installation Guidelines
Avoid areas with temperature fluctuations by direct sunlight,
and where the temperature may not be representative of true
outdoor temperature.
Best location to install the temperature sensor is on a North or
Northeast side of a structure under eaves where the sensor is
shielded from direct sunlight.
Avoid placing sensor in close proximity of heat sources that may
affect correct temperature sensing. (fans, exhausts, vents, lights)
Avoid installing the sensor in areas where the sensor is subjected
to excessive moisture.
Use 18 gauge wiring (thermostat wiring) with no splices. (except
at the unit harness connection with yellow leader wire.)
Caution should be taken to avoid potential electromagnetic
interference (EMI) by routing separately from potential sources
such as line voltage wiring. When necessary, shielded cable may
be used.
Make sure wiring connections are secure before closing the cap.
The sensor is a water resistant device.
Any damage to the device may require the replacement of the
entire component.

Appendixes 81
Outdoor Temperature Sensor Installation Guidelines
Heat Load Supply Set-point
Range
Return Set-point
Range
Finned Tube
Baseboard (default)
120-180°F
(48.5-82°C)
101-147°F
(38-63.5°C)
Fan Coil 140-180°F
(60-82°C)
116-147°F
(46.5-63.5°C)
Cast Iron Baseboard 100-170°F
(37.5-76.5°C) 86-139°F (30-59°C)
Low Mass Radiant 80-140°F
(26.5-60°C)
70-116°F
(21-46.5°C)
High Mass Radiant 80-120°F
(26.5-48.5°C) 70-101°F (21-38°C)
Radiators 120-170°F
(48.5-76.5°C)
101-139°F
(38-59°C)
Custom
Supply Control
(Absolute MIN/
MAX set point)
Return Control
(Absolute MIN/
MAX set point)
Outdoor Temperature Range and Default Temperature Settings
Set Point Range Remarks
Outdoor Low
Temperature
-4 to 59°F
(-20 to 15°C)
Default: 14°F
(-10°C)
Outdoor High
Temperature
Outdoor Low
Temperature Set
Point + 41°F (5°C)
to 104°F (40°C)
Default: 70°F (21°C)

Memo

Getting Service
If your boiler requires service, you have several options for getting service:

Contact Technical Support at 1-800-519-8794 or on the website: www.navien.com.

For warranty service, always contact Technical Support first.

Contact the technician or professional who installed your boiler.

Contact a licensed professional for the affected system (for example, a plumber or electrician).
When you contact Technical Support, please have the following information at hand:

Model number

Serial number

Date purchased

Installation location and type

Error code, if any appears on the front panel display
Navien, Inc.
800.519.8794 www.Navien.com
20 Goodyear lrvine, CA 92618
Installation & Operation Manual
NCB-E Condensing Combi-Boilers
THE LEADER IN CONDENSING TECHNOLOGY
Version : 5.1 (Feb. 25, 2016)