NCMT MAKINO A100-5XR-CD User manual

Makino A100-5XR CD
1
OPERATORS MANUAL
MAKINO A100-5XR-CD
WITH
PROFESSIONAL 3 NC CONTROL

Makino A100-5XR CD
2
PAGE
Power On & Reference Procedure 3
Registering Tool Nº to Pot Nº 4
Tool Offset Setting 5
Datum or Zero Setting 6
Interlocking Procedure 9
Loading of Tools Into Spindle Manually 9
Loading tools into magazine 10
Wheel Dress Routine 10
Using the Tool Magazine 11
MDI Tool Change 13
MDI B Axis move 14
Manual Change of Erowa Pallet 15
MDI Axis Movement 16
MDI Coolant Nozzle Change 16
Mid-Auto Manual Interrupt 17
Example Alarm & Alarm Recovery Procedure 18
Alarm History 19
Editing 19
Tool Life Management 22
Spindle Load Monitoring 23
G Codes 24
M Codes 26
Word Addresses 33

Makino A100-5XR CD
3
Power On & Reference Procedure
1. Turn ISOLATOR On
2. Press CONTROL POWER ON button
3. Wait for EMG to go off at the bottom of the screen (takes approx 2 minutes)
4. Press the AUTO ZERO button
5. Press the START button located below the auto zero button
6. Turn the rapid override up after checking the safe movement of the
machine
7. Select B axis and jog mode , jog B axis in minus direction
8. Select Reference mode and hold down the plus direction button
9. In Reference mode , select A axis and hold down the minus direction button
10.In Reference mode , select U axis and hold down the plus direction button
11.There should now be six green lights lit
To reference the Pu and Pv axis use the following M-codes in MDI:-
M803 –Pu Axis
M806 –Pv Axis

Makino A100-5XR CD
4
Registering Tool Nº To Pot Nº
The location of each tool in the magazine must be recorded on the Tool Data
Screen.
1. Select CUSTOM display button
2. The Primary Operation Screen should be displayed
3. Use extension key (MS, FC, PO) button to find Tool Detail button
4. Press Tool Detail Key
5. Press INPUT/DISPLY to highlight INPUT
6. Cursor to the required Pot Number and enter the Tool number in the PTN
column.
7. Press INPUT/DISPLAY to Lock
Extension Keys
Tool Detail Key

Makino A100-5XR CD
5
Entering Tool Length and Tool Radius
1. Select CUSTOM display button.
2. Use extension key (MS, FC, PO) button to find TOOL DETAIL button
3. Press TOOL DETAIL as previous
4. Press INPUT/DISPLY to highlight INPUT
5. Press DISPLAY SHIFT(soft key) to display H-VALUE or D-VALUE
6. Move the cursor to the required tool and column (H = length D=radius)
7. Key in the Data
8. Press the INPUT button on the control panel
9. Press INPUT/DISPLAY to Lock

Makino A100-5XR CD
6
Entering a known Program Zero
Available In Any Mode.
1. Press OFFSET / SETTING button
2. Press WORK soft key
3. Page and cursor to relevant offset number
4. Highlight relevant axis to be set using cursor keys
5. Key-in data e.g. -603.686
6. Press INPUT button

Makino A100-5XR CD
7
Setting A Program Zero To a Component Feature
1. Load and clamp a DTI into spindle
2. Using rapid buttons and pulse handle, clock a hole or spigot of known true
position
3. Press OFFSET button
4. Press WORK soft key
5. Page and cursor to program zero offset number
6. Key in noted data from the Machine Position
7. Press INPUT button
Note: If faces of known position are used then insert test bar in spindle instead of
DTI, manually, position to the known face and add or subtract the test bar radius
of step 6.
Key in this Data

Makino A100-5XR CD
8
For Z Axis
1. Manually position end of test bar to a known face.
2. Repeat steps 5 to 7 as previous page, take into account the length of the
test bar, i.e. If the Z face is to be at zero and the test bar length is 150mm,
the calculation should be:
Z Pos from screen –Test bar length
e.g. -360.035 –150 = -510.035

Makino A100-5XR CD
9
To Enter Operating Area
1. Press MANUAL RELEASE button when GREEN AVAILABLE light is on
2. Keeping button pressed , open operator door
Note! If the green light is not on it is usually one of the following
A) The coolant is still on
B) A spindle is running
C) The chip conveyor is running
To Enter ATC Magazine
1. Press DOOR LOCK RELEASE button
2. Open ATC MAGAZINE door
Note! Access can only be gained if the machine operator door is closed
To Load a Tool Into Either Spindle
1. Select HANDLE mode
2. Ensure spindles, coolant and chip conveyor are turned off and stationary
3. Ensure SPINDLE ENABLE key switch is in the on position
4. Ensure SPINDLE ENABLE lamp is off for main spindle or on for dresser
spindle
5. Open operator door
6. Press TOOL UNCLAMP/CLAMP button to unclamp spindle
6. Put tool into spindle and ensure that the drive dogs are engaged
7. Press TOOL UNCLAMP/CLAMP button to clamp spindle
8. Close operators door

Makino A100-5XR CD
10
Wheel Dress Routine’s
Initial Dressing of Wheels
This must be performed when you replace a worn grinding wheel with a new
wheel:
1. Replace the worn wheel with the correct new wheel
2. Select the required program O6*** (e.g. T103 = O6103)
3. Run the program in automatic taking care on first time (e.g. SINGLE
BLOCK)
4. Visually check the new wheel
Manual Dressing of Wheels
1. Select the required program O7*** (e.g. T103 = O4103)
2. In the EDIT mode, enter the required dress amount in the A value (e.g.
A=0.4)
3. Run the program in automatic taking care on first time (e.g. SINGLE
BLOCK)
4. Visually check the dressed wheel