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  9. NDT EVOTIS User manual

NDT EVOTIS User manual

EVOTIS
DIGITAL ELECTRONIC TAPPING
EXFOLIATION DETECTOR
OPERATION MANUAL
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Introduction
EVOTIS is designed to detect defects and quantitatively measure damage of
composite structured materials. In order to fully realize its performance
capabilities, please read this operation manual carefully.
The follo ing general safety precautions must be observed during all phases
of operation of this instrument. Failure to comply ith these precautions or
ith specific arnings else here in this manual may impair the protections
provided by the equipment. Sysmic Co., Ltd. assumes no liability for the
customer’s failure to comply ith these requirements.
• Do Not Operate in an Explosive Atmosphere
Do not operate the instrument in the presence of flammable gases or
fumes. Operation of any electrical instrument in such an environment
constitutes a definite safety hazard.
• Keep A ay from Live Circuits
Operation personnel must not remove instrument covers. Component
replacement and internal adjustments must be made by qualified
maintenance personnel. Do not replace components ith the po er cable
connected. Under certain conditions, dangerous voltages may exist even
ith the po er cable removed. To avoid injuries, al ays disconnect the
po er and discharge circuits before touching them.
• Do Not Substitute Parts or Modify the Instrument
To avoid the danger of introducing additional hazards, do not install
substitute parts or perform any unauthorized modification of the
instrument. Return the instrument to the exporter for service and repair
to ensure that safety features are maintained.
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The EVOTIS Package Contains the Following Items:
Description Quantity
Main Unit (Fig. 1) 1
Auto Hammer ( ith connector cable) (Fig. 2) 1
AC Adapter (Fig. 3) 1
Dedicated USB Cable (Fig. 4) 1
Communication Soft are (CD-ROM) (Fig. 5) 1
AA Rechargeable NiMH Batteries (Fig. 6) 4
Battery Charger (Fig. 6) 1
Operation Manual (this document) 1
Figure 1 Figure 2
Figure 3 Figure 4
Figure 5 Figure 6
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Features
EVOTIS is designed to detect defects and quantitatively measure damage of
composite structured materials.
EVOTIS adopts the impact acoustic method using auto hammer, collecting
and analyzing sounds to detect defects such as disbonds and hollo s in
testing subjects.
Test results ill be notified to the operator in the follo ing manner:
1. When EVOTIS is in use, it displays both a standard value and a
measured value corrected from an auto hammer at each stroke. A
comparison of the standard and measured values are sho n in four levels
by three color LED lights and a buzzer sound at the designated ratio.
2. A half- ave length of the very first sound ave is collected from the
hammer as a measured value and is displayed as a three-digit numerical
value in units of 1 micro-second (Patent #3922459).
Measured values up to 7,700 strokes can be saved in the EVOTIS.
By connecting the EVOTIS ith a computer using a dedicated USB cable
hile the EVOTIS is in use, measured values can be transferred to the
computer in real time. Also, measured values saved in the EVOTIS can be
transferred to a computer after testing is completed. In order to transfer
measured values to a computer, the dedicated soft are included in the
package is required.
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1. “Ready” lamp
2. “Battery” lamp
3. “Start/Stop” button
4. Standard Value
5. Measured Value
6. Stroke counter
7. Standard value button
8. LED lights
9. Memory button
10. Buzzer On/Off button
11. Auto Hammer hub
12. PC Port hub
13. Po er Button
AC Adopter Hub
Battery Housing Console
1
2
3
5
7
8
9
4
6
11
10
12
13
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Using the EVOTIS
1. Connect Auto Hammer ith the main unit by connecting the hammer’s
connector cable to the Auto Hammer hub.
2. S itch on the po er button to turn on the unit.
3. Obtain a standard value by pressing the Standard Value button hile
placing the Auto Hammer’s head to the surface of the good portion of the
testing subject in the right angle. The hammer automatically hits the
surface of the testing subject four times. EVOTIS takes the average
measure of t o values, excluding the highest and lo est values, and uses
this as the standard value. This standard value is sho n on the unit’s
display. Once a standard value is obtained, the Ready lamp ill light up.
4. Press the Start/Stop button to start measuring the testing subject. Press
the Start/Stop button to stop operation. (Pressing the Start/Stop button
ith a longer stroke allo s continuous measuring of the testing subject.)
5. EVOTIS compares each measured value ith the standard value.
Differences are displayed by colored LED lights at the ratio belo :
Green
0%
–
15%
Yello
16%
–
39%
Red 1
40%
–
79%
Red 2
80%
–
119%
Red 1 & Red 2
More than 120%
Buzzer sound ill accompany red color LED lights.
Buzzer sound can be turned on and off by operator ith Buzzer
On/Off button at the console.
6. Recorded measured values can be seen by pressing the “+” and/or “―”
Memory button.
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Specifications
Main Unit>
Configuration (W x D x H): 230mm x 170mm x 100mm
Po er: Four NiMH AA rechargeable batteries
(battery charger included) or four alkaline
AA batteries
Weight: 1,550g (excluding batteries)
Measuring: From 020 to 999 micro-second ith data
analyzing capacity of 0.2 micro-second
It displays and records measured value ith
rounded off decimal point
A measured value ill be converted to an
electronic synthetic sound at belo
frequencies:
020 µs: 6.25 kHz (Highest)
050 µs: 2.50 kHz
100 µs: 1.25 kHz
200 µs: 625 Hz
500 µs: 250 Hz
999 µs: 125 Hz (Lo est)
Auto Hammer>
Configuration: Square pole ith the sides of 20mm and a
height of 90mm (excluding protrusion)
Sound collecting method: Condenser microphone ( aterproofed)
Tapping: Stainless steel hammer ith a diameter of
10mm, po ered by solenoid
Tapping stroke length: 4mm
Tapping avelength: 2Hz (fixed)
Cable: 2m
Weight: 250g (excluding cable)
AC Adopter>
Output: DC5V 2A
USB Cable>
Dedicated USB cable to connect EVOTIS to a computer
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Safety Information
1. Follo the battery installation instructions carefully and make sure the
plus and minus poles face the right directions. Use AA Rechargeable
NiMH batteries (in the package). Replace ith ne batteries hen the
Battery lamp turns red.
Stored measured values are kept in memory hen the po er is turned off.
Ho ever, stored measured values ill be lost if the battery po er runs
out.
2. To avoid misreading test results, the standard value must be reset each
time a different material and/or difference in surface thickness is being
tested.
3. To avoid misreading test results, the surface of the testing subject must be
cleaned before operation.
4. Remove batteries if the EVOTIS is not in use for an extended period.
Care and Cleaning
Clean the surface of the case ith an alcohol-based substance. Do NOT use
any other solvents, including, but not limited to:
Alkali or alkaline salt solvents
Amines
Ketones (acetone methyl-ethl-ketone)
Aromatic hydrocarbons (benzene, toluene, exlene)
Esters
Halogen-based solvents (carbon tetrachloride trichlene, dioxane,
methylene-chloride, chloroform)
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Warranty
The product described herein is arrantied against defects in material,
design and orkmanship for a period of one year from the date of shipment
from Japan. Warranty does not apply to the consumable parts including
batteries, charger, and hammer head of the Auto Hammer.
Subject to the conditions and limitations described belo , this product, if
returned to us ith proof of purchase ithin the stated arranty period, and
if covered under this arranty, ill be repaired or replaced ( ith the same
model, or one of equal value or specification) at our option.
This arranty is subject to the follo ing conditions and limitations:
A) This arranty ill not apply to any product or part thereof that is orn
or broken or that has become inoperative due to abuse, misuse, accidental
damage, neglect or lack of proper installation, operation or maintenance
(as outlined in the operating instructions).
B) This arranty ill not apply to normal ear and tear or to expendable
parts or accessories that may be supplied ith the product and that are
expected to become inoperative or unusable after a reasonable period of
use.
C) This arranty ill not apply here damage is caused by repairs made or
attempted by others (i.e. persons not authorized by the manufacturer).
D) This arranty ill not apply to any product or part thereof if any part
from another manufacturer is installed therein or any repairs or
alterations have been made or attempted by unauthorized persons.
E) This arranty ill not apply to normal deterioration of the exterior finish,
including but not limited to scratches, dents, chipped paint, or to any
corrosion or discolouring caused by heat, abrasive and/or chemical
cleaners;

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