New England Arbors Cottage Picket Wings User manual

Check Box for These Contents (1 Box)
In the event of missing or defective parts please call our customer service dept. at 1 800 282 9346 (Mon. to Fri. 8:00 AM to 4:00 PM EST).
1. Posts (2) 4”x 4“ x 54”- 10126
2. Top Rails (2) 2“ x 3.5” x 44.5“ - 10103
3. Bottom Rails (2) 2“ x 3.5” x 43.5“ - 10104
4. Pickets (4) .875“ x 3” x 29.25“ - 10105
Pickets (2) .875“ x 3” x 30“ - 10107
Pickets (2) .875“ x 3” x 31.5“ - 10108
Pickets (2) .875“ x 3” x 32.75“ - 10109
Pickets (2) .875“ x 3” x 34.25“ - 10110
Pickets (2) .875“ x 3” x 36.25“ - 10111
Pickets (2) .875“ x 3” x 38.25“ - 10112
Pickets (2) .875“ x 3” x 41“ - 10113
5. External Post Caps (2) 4” x 4” - 10735-1
6. Post Trim Caps (2) 4” x 4” - 10737-1
7. Base Moldings (2) 5” x 5” - BM20022
8. Rail Mount Brackets (8) 2” x 3.5” - 10045
Hardware Kit (Includes):
9. Self-tapping stainless Screws (32) .625”- 20016
10. Rail end spacers (2) 2“ x 3.5”x .5” - 10217
11. Tube of vinyl cement (1) - 20000
Tools You Will Need
• Cordless Drill with #2 Phillips bit
• Tape measure
• Pencil
• Level
• Shovel
• Two bags of pre-mix concrete (optional)
General Information
• Read Instructions through carefully before beginning assembly.
• When handling components, place on a non-abrasive surface
(i.e.shipping box) to avoid scratching.
• We recommend an area approx 5’x 5’ for unobstructed handling.
Cottage Picket Wings
Please read through before starting assembly.
ASSEMBLY INSTRUCTIONS
1
1
V2.4/091916
9
Not to Scale
2
11
3
4
8
5
6
7
10
5" 5"
8"
39"
49"
18.75"
44"
www.newenglandarbors.com

2
STEP ONE
Lay out one of the posts (part 1). Measure 8”from one end of the post and
put a mark. Center the rail mount bracket (part 8) on the post,with the
open end at the 8” mark. Using two screws,fasten the bracket to the post
as illustrated. Repeat this for the second post.Note: All screws are self-
tapping and require no pre-drilling.
Take one of the posts and measure 29”from the same end of the post as
in step 1. Put a mark on the post at this distance.
Slip one of the base moldings (part 7) onto the opposite endof the post
as illustrated. Slide itup the post untilthe top edge of the molding is at the
29”mark.
Center another rail mount bracket onthe base molding,keeping the open
end of it tight against the raised lip of the base molding trim. Fasten the
bracket inplace using two screws. Repeat steps A through C for the other
post. Note:The distance between the two brackets should measure approx-
imately 18 3/4”when finished.
Cottage Picket Wings Installation
A
A
B
B
C
8”
29"
C
The Cottage Picket Wings

3
STEP T WO
A
Insert the bottom rail (part 3) into the bracket on the base molding.
Make sure the holes in the rail are facing towards the second bracket
on the post. Using one screw,secure the rail in place through the side
wall of the bracket as illustrated. Repeat this for the opposite side wall.
Insert the top rail (part 2) into the second bracket,making sure the
larger sized holes in the rail are facing towards the bottom rail. Secure
the rail as described in the previous step.Note: The holes in the rail are
approx. 1/8” larger on one side to allow for proper alignment of the
pickets when mounting. Repeat steps A and B for the remaining post
and rails.
Break open one bundle of pickets (part 4). Start with the 41” picket at
the furthest end of the rails,and insert each one in decending order,
ending with two 29 1/4”pickets at the post. Make sure the tabs on the
end of the pickets“snap”into the bottom rail. Open the second bundle
of pickets and repeat for the opposite wing panel.
A
B
C
Bottom Rail is
only routed on
the one side
Top rail is routed
on both sides:
The larger
opening faces
the bottom rail.
B
C
The Cottage Picket Wings

4
STEP THREE
A
A
B
C
B
Determine which side of your arbor the wings will be attached to.
Fasten a rail mount bracket to the outside of the arbor base molding in
the same manner as described in step one (c). Note: If your arbor does
not have a base mold,install bracket directly on arbor (B).You will need
to use 1/2”filler (A) as bottom rail isshorter to allow for base mold.
Using two screws,fasten a second bracket to the outside of the arbor
post as illustrated. The distance between the brackets on the arbor
post must equal the distance measured between the brackets on the
wing post. Repeat stepsA and B for the arbor side panel.
Using the distances shown,mark out each hole location on both sides
of the arbor. Dig out two 16”deep holes.
1/2”Filler
(used when no base trim is
present on the arbor post).
42"
49"
15.5"
C
Ground Level
The Cottage Picket Wings

5
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STEP F O UR
A
Lower the wing post into the hole,while slipping each rail end into the
corresponding bracket on the arbor post. check the top rail for level,
and adjust the depth of the hole if needed. Secure the rail ends to the
brackets as described in step 2(a),and fill in the hole (for added stabil-
ity,use pre-mix concrete).Repeat this step for the opposite wing panel.
Note: The bottom of the wing post base molding should be at ground
level when finished.
Apply a generous amount of vinyl glue around the post. Note: The
vinyl glue should be applied below the top of the picket cap level as
shown.
Slip one trim cap (part 6) over the end of each post. Slide each cap
down until the top edge is level withthe top of the first picket.
Apply a bead of vinyl cement to the underside of each post cap (part
5). To ensure proper attachement to the post,apply the cement to all
internal“contact”points of the cap. Place the caps onto the end of each
post and push down firmly until the end of the post “bottoms out” on
the inside of the cap. Allow a few minutes for the cement to cure.
A
B
C
B
Level
C
Vinyl glue is to be applied
below the picket level.