New leader Raven omnipower nl5000 g5 User manual

Raven OMNiPOWER NL5000 G5

Single Bin / MultApplier

Operator’s Manual

UNIT SERIAL NUMBER ___________________________

INSERT SERIAL NUMBER_________________________

MANUAL NUMBER: 317314-C

EFFECTIVE 08/2022

1330 76TH AVE SW

CEDAR RAPIDS, IA 52404-7052

PHONE (800) 363-1771 | FAX (319) 286-3350

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Raven OMNiPOWER NL5000 G5

Table of Contents

Interactive Features ��6

Warranty ��8

Preface��9

Safety �� 10

Important Safety Information ��10

Safety Alert Symbols ��10

General Safety Rules ��11

Safety Decals��21

Safety Decal Maintenance�� 21

Safety Decal Installation ��21

Informational Decals �� 25

Installation �� 27

Spreader Hydraulic Requirements�� 27

Lifting the Spreader ��27

Hydraulic Hose Installation�� 28

Hydraulic Hose Installation Guide �� 29

Electrical Connections ��30

ISOBUS Connections �� 30

Insert Installation��31

Insert Hydraulic Requirements��31

Spreader Preparation�� 31

Insert Preparation��33

Feedgate Adjustment�� 33

Insert Install�� 34

Hillside Divider & Conveyor Cover - MultApplier ��38

Hydraulics�� 39

Install Valve Bracket��40

Install Valve �� 40

Install Clamp Assemblies��41

Install Valve �� 41

Install Tubes and Hoses ��42

Electrical��46

Insert Removal ��49

Insert Removal/Endgate Installation�� 49

Hydraulics Removal��49

Operations�� 51

General Description�� 51

Introduction�� 52

Dimensions & Capacities �� 56

Single Bin Weights & Capacities��57

Multapplier Complete Dimensions & Capacities�� 59

Multapplier Alone Dimensions & Capacities��59

Initial Start-Up ��60

General Operating Procedures �� 61

Maintenance �� 63

Preventative Maintenance Pays!�� 63

Hydraulic System�� 63

Lubrication and Maintenance��63

Hydraulic Hose ��64

Conveyor Chain��64

#4 BOC Conveyor Belt Maintenance�� 66

Conveyor Gearcase�� 68

Bin Sensor ��68

Lubrication of Bearings�� 68

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Fasteners�� 68

Clean-Up ��68

Lubricant & Oil Specications �� 69

Hydraulic System�� 69

Gearcase Lubricant �� 69

Grease Gun Lubricant��69

Conveyor Chain Oiler ��69

Lubrication Chart ��70

Troubleshooting�� 72

Spreader Module LED Light Alerts�� 76

Standard Torques��77

Pre- and Post-Season Checklist��78

Hydraulics�� 79

Hydraulic Components�� 79

Hydraulic Schematic - Single Bin��80

Flow Diagram - Single Bin ��81

Hydraulic Schematic - MultApplier ��82

Flow Diagram - MultApplier �� 83

Controller Operations�� 85

Introduction ��85

How the ISOBUS Works��85

Terminologies �� 85

Cab to Enclosure Diagram ��86

Modules to Function Diagram ��87

Requirements��88

Navigation�� 89

Navigation Control Buttons��90

Machine Conguration ��91

Initial Conguration/Factory Setup ��91

Enable Installed Bins��92

Bin Settings�� 92

GPS Offsets�� 94

System Setup Summary ��94

Conguring Auxiliary Switches��94

Settings ��95

Enable/Disable Bins ��95

Valve Calibration Adjustment��95

Alarm Settings ��98

Recongure System �� 98

Switch Assignment ��99

Material Prole Management�� 100

Creating a New Prole��101

Component Calibration�� 106

Spinner Disc Calibration �� 106

Spinner Assembly Calibration��107

Feedgate Calibration��108

Calibrate Rate Encoder��110

Conveyor Calibration ��111

Operations/Features�� 114

Feedgate Optimizer��117

Boundary Spreading ��118

Remote Spreading ��119

Diagnostics ��120

Hydraulics�� 123

Table of Contents

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Cylinder Bleeding�� 124

Bin Flush��125

Body Module ��127

Bin Cover Control��127

Chain Oiler�� 128

Bin Sequencing ��130

General Alarms��132

General Product Control Alarms�� 133

Spinner Alarms ��134

Fan Frame Alarms �� 135

Feed Gate Alarms ��136

Hydraulic Alarms �� 137

Bin Sequencing Alarms�� 137

Chain Oiler Alarms �� 137

Default Settings��138

Calibration ��139

Alarms ��139

Spread Pattern �� 141

Catch Test �� 141

Spread Pattern ��142

Spread Pattern Test Kit ��142

Spinners ��143

Spreader Preparation�� 143

Test Procedure��145

Test Results �� 147

Troubleshooting ��148

Determining Driving Centers �� 149

Verifying Driving Centers�� 150

Parts �� 151

Instructions for Ordering Parts��151

Body�� 152

Inverted “V”�� 152

Side Boards - With Insert�� 153

Mounting�� 154

Lubrication ��156

Subframe ��158

Subframe��158

Scale ��160

Endgate�� 164

Endgate Assembly ��164

Fenders�� 165

Fenders�� 166

Fenders�� 167

Body Hydraulics ��168

Main Bin ��168

Spreader Control Valve Assy �� 176

Cylinder Control Valve Assy��180

Left Hand Hydraulics Insert �� 182

MultApplier��184

Hydraulics ��190

Connection ��190

Conveyor ��194

#4 Belt-Over-Chain Conveyor �� 194

Table of Contents

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Table of Contents

Chain Shields ��195

Conveyor Idler ��196

Conveyor Drive��197

Gearcase Assembly��198

Gearcase Breather Tube ��199

Encoder��200

Conveyor Chain Oiler ��201

Wiper - Front ��205

Front Conveyor Guard ��206

Electronics��207

Bin Sensors ��207

Enclosure Assembly Mount��208

Enclosure Assembly ��209

Spinner Speed Sensors��211

Controller - Main Bin��212

Controller - MultApplier ��216

Body Module ��218

Switch Box & Harness ��220

Decals ��222

Tarp ��224

Spinners��226

Material Divider ��226

Hillside Divider ��227

Vane Assembly��228

Spinner Guards & Deectors��229

Spinner Assembly��230

Spread Pattern Test Kit��238

MultApplier ��240

MultApplier��240

Rear Feedgate��241

Hillside Divider & Conveyor Cover ��242

Front Feedgate��243

Front Wiper��244

Sealers��245

#4 Belt-Over-Chain Conveyor ��246

Chain Shields ��247

Conveyor Idler ��248

Conveyor Drive & Encoder��249

Hydraulics��250

Lubrication ��254

Electrical��258

Pads ��259

Decals��260

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Raven OMNiPOWER NL5000 G5

Interactive Features

NOTE:

This manual incorporates several interactive features to provide supplemental information

and ease of navigation. The information below is to aid in the identication and use of these

features�

Hyperlinks

Hyperlinks provide direct access to a specic destination when clicked. The entire Table of Contents

of this manual is hyperlinked to provide quick access to all sections of this manual when viewing the

electronic version�

Hyperlinks within the content are denoted by blue, bold underlined text� Electronic format viewers can

click these links for direct access to New Leader online features� Internet access is required�

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Notes

Insert Current New Leader Warranty

Warranty

SAFETY

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Preface

PLEASE ! ALWAYS THINK SAFETY FIRST !!

The purpose of this manual is to familiarize the person (or persons) using this unit with the information

necessary to properly install, operate, and maintain this system� The safety instructions indicated by the

safety alert symbol in the following pages supersede the general safety rules� These instructions cannot

replace the following: the fundamental knowledge that must be possessed by the installer or operator,

the knowledge of a qualied person, or the clear thinking necessary to install and operate this equipment.

Since the life of any machine depends largely upon the care it is given, we require that this manual be read

thoroughly and referred to frequently� If for any reason you do not understand the instructions, please call

your authorized dealer or our Product Sales and Support Department at 1-888-363-8006�

It has been our experience that by following these installation instructions, and by observing the operation

of the spreader, you will have sufcient understanding of the machine enabling you to troubleshoot and

correct all normal problems that you may encounter� Again, we urge you to call your authorized dealer

or our Product Sales and Support Department if you nd the unit is not operating properly, or if you are

having trouble with repairs, installation, or removal of this unit�

We urge you to protect your investment by using genuine NLM parts and our authorized dealers for all

work other than routine care and adjustments�

New Leader Manufacturing reserves the right to make alterations or modications to this equipment at

any time. The manufacturer shall not be obligated to make such changes to machines already in the eld.

This Safety Section should be read thoroughly and referred to frequently�

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

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Safety

Safety Alert Symbols

Take note! This safety alert symbol found throughout this manual is used to call your

attention to instructions involving your personal safety and that of others� Failure to follow

these instructions can result in injury or death�

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,”

and “NOTICE” are used to indicate the following:

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury�

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury�

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury�

NOTICE is used to address practices not related to physical injury�

NOTE: Provides additional information to simplify a procedure or clarify a

process�

Important Safety Information

Before using this equipment, read, understand and follow all instructions in the Operator’s

Manual provided with this equipment� If the user and/or assistants cannot read or

understand the warnings and instructions, the employer of the user and/or assistants must

provide adequate and necessary training to ensure proper operation and compliance with

all safety procedures pertaining to this equipment� If Operator’s Manual has been lost,

visit www�newleader�com or call your authorized dealer or our Product Sales & Support

Department at (800) 363-1771 for replacements� Serious injury or death can result from the

failure to read, understand, and follow instructions provided in this manual�

Figure 1�1 - The need for safety cannot be stressed strongly enough

in this manual� At New Leader Manufacturing, we urge you to make

safety your top priority when operating any equipment. We rmly

advise that anyone allowed to operate this machine carefully read, learn

and understand all messages and information in this manual and on

machine’s safety decals before operating machine, as well as familiarize

themselves with the location and function of all machine controls� Figure 1�1

The following guidelines are intended to cover general usage and to assist you in avoiding accidents�

There will be times when you will run into situations that are not covered in this section� At those times

the best standard to use is common sense� If, at any time, you have a question concerning these

guidelines, please call your authorized dealer or our Product Sales & Support Department at (800) 363-

1771�

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Operations

PREPARE FOR EMERGENCIES

Figure 1.2 - Be prepared if a re starts. Keep a fully charged re

extinguisher and rst aid kit in accessible place on the vehicle at all

times�

Fire extinguisher must be Type ABC or Type BC.

Keep emergency numbers for doctors, ambulance service, hospital

and re department available at all times.

Figure 1�2

General Safety Rules

INSPECT HARDWARE BEFORE USE

Figure 1�3 - Inspect all bolts, screws, fasteners, keys, chain drives,

body mounts and other attachments periodically� Immediately

replace any missing or damaged parts with NLM specied parts.

Inspect spinner ns, spinner frame mounting and spinner n hardware

daily� Look for missing or loose fasteners, wear and cracks� Replace

immediately with NLM specied parts.

Tighten all bolts, nuts and screws to specied torques. Refer to

“Standard Torques” in Maintenance section of this manual� Figure 1�3

HANDLE FLAMMABLE MATERIALS SAFELY

Figure 1�4 - Handle fuel and hydraulic oil with care� They are highly

ammable.

Exposure to toxic uids or fumes may occur during the normal

operation of this system. Before attempting to ll, use, or service this

system, read Safety Data Sheets (SDS) to know the specic hazards

of the uids you are using. Always use proper Personal Protective

Equipment when attempting to ll, use, or service this system.

Always stop engine before refueling machine or lling hydraulic

reservoir�

Never smoke while adding fuel or oil to machine. Add uids in a safe

place away from open ame and sparks.

Do not allow overow. Clean up spilled fuel and oil immediately.

Figure 1�4

Always have a multipurpose dry chemical re extinguisher lled and available during machine

operation and when adding fuel� Know how to use it�

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Raven OMNiPOWER NL5000 G5

HANDLE HAZARDOUS MATERIALS SAFELY

Figure 1�5 - Materials to spread can be dangerous�

Improper selection, application, use or handling may be a hazard to

persons, animals, plants, crops or other property�

A Safety Data Sheet (SDS) provides specic details on chemical

products: physical and health hazards, safety procedures and

emergency response techniques�

Check all SDS’s before starting any job using a hazardous material�

Follow all instructions and precautions given by the material

manufacturer�

Figure 1�5

WORK IN WELL-VENTILATED AREAS

Never run machine engine inside a building unless

adequate ventilation is provided to safely and

properly remove exhaust fumes. Failure to comply

with this requirement could result in death or serious

injury�

Figure 1�6 - Always work in a properly ventilated area�

Engine exhaust fumes can cause sickness or death. If it is necessary

to run an engine in an enclosed area, use proper equipment to safely

remove exhaust fumes from the working area.

Open building doors and get fresh air into the working area whenever

possible�

Figure 1�6

PROTECT AGAINST NOISE

Figure 1.7 - Long periods of exposure to high decibels or loud noise

can cause hearing impairment or loss�

Wear proper hearing protection such as earmuffs or earplugs during

periods of exposure to high decibels or loud noise.

Figure 1�7

Operations

General Safety Rules

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AVOID MOVING PART HAZARDS

Figure 1�8 - Entanglement in rotating drive lines or moving parts will

cause serious injury or death�

Stay clear of all moving parts, such as shafts, couplings and universal

joints�

Make sure all personnel are clear of machine before starting�

Figure 1�8

Figure 1�9 - Do not operate machine without all guards and shields

closed and secured�

Disconnect and lock out power source before removing guards�

Disconnect and lock out power source before adjusting or servicing�

Keep hands, feet, hair and clothing away from moving parts�

Figure 1�9

Figure 1�10 - Keep away from spinners while they are turning�

Rocks, scrap metal and other material can be thrown from the

spinners violently� Stay away from discharge area�

Stop machine before servicing or adjusting� Wear eye protection�

Make sure discharge area is clear before spreading�

Figure 1�10

Figure 1�11 - Stay out of spreader�

If necessary to enter the spreader, return to shop, empty body, turn

off all power, engage brakes, shut down engine and remove keys

before entering�

Tag all controls to prohibit operation� Tags should be placed, and

removed, by the person working in the body�

Figure 1�11

Operations

General Safety Rules

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Raven OMNiPOWER NL5000 G5

Operations

General Safety Rules

DO NOT CLIMB OR STAND ON MACHINE

Figure 1�12 - Never allow any personnel to ride in or on the machine�

Use inspection ladder or portable ladder to view the unit� Use caution

when getting on and off the ladder, especially in wet, icy, snowy or

muddy conditions� Clean mud, snow and ice from steps and footwear�

Always maintain three-point contact with steps, ladders and

handholds� Face the machine when mounting and dismounting

inspection ladder� Do not jump off machine�

Figure 1�12

OPERATE MACHINE SAFELY

Always walk around and visually inspect machine before using� Check the immediate vicinity of machine

for people and obstructions� Ensure adequate visibility�

Avoid distractions such as reading, eating or operating personal electronics while operating machine�

Never operate the machine under the inuence of alcohol, drugs or while otherwise impaired.

Always come to a complete stop before reversing� Be sure that all personnel are clear of machine path�

Turn around and look directly for best visibility� Ensure all rear view mirrors are properly installed and

adjusted� Use a signal person when backing if view is obstructed or when in close quarters�

Always disengage hydraulics before shutting down engine� DO NOT start engine with hydraulics

engaged�

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NAVIGATING ROUGH & UNEVEN TERRAIN

Figure 2�1 - Turn slowly and be careful when traveling on rough

surfaces and side slopes� Avoid holes, ditches and obstructions that

may cause machine to roll over, especially with a loaded spreader�

Never drive near the edge of a gully or steep embankment�

Load may shift, causing vehicle to tip�

Figure 2�1

Transportation & Handling

General Safety Rules

TRAVELING & TRANSPORTING ON PUBLIC ROADS

Always walk around and visually inspect the machine before traveling on public roads� Check for

damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure

all machine systems operate properly, including but not limited to: headlights, tail and brake lights,

hazard warning lights, turn indicators, parking brake, horn and rear view mirrors� Repair or replace any

component that is not in proper working order�

Never drive machine at a speed that causes it to bounce or cause loss of control�

Obey all trafc safety laws and regulations. Operate the machine with hazard warning lights on, unless

prohibited by law� It is the operator’s responsibility to activate and use road lights properly while

traveling on public roads�

Cover all loads that may spill or blow away� Environmental damage may result� Do not spread dusty

materials where dust may create pollution, visibility issues or interfere with trafc on public roads.

When transporting equipment or machine on a trailer, ensure it is properly secured� Be sure that SMV

signs on equipment or machine are covered while in transport on a trailer�

Be aware of overhead structures and power lines� Make sure machine can safely pass under� Refer to

“Dimensions & Capacities” pages in the Operations section of this manual�

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Raven OMNiPOWER NL5000 G5

Maintenance

General Safety Rules

READ AND UNDERSTAND MAINTENANCE PROCEDURES

Figure 3�1 - Read the maintenance and safety instructions and

understand them before performing any maintenance procedure�

Never perform any maintenance procedure or repair if the instructions

and safety procedures are not fully understood� Only trained and

qualied personnel should perform any maintenance procedure or

repair�

Never modify any equipment or add attachments not approved by

New Leader Manufacturing�

Figure 3�1

DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION

Figure 3�2 - Never lubricate, service or adjust the machine or any of its

components while they are moving�

Never wear loose clothing or jewelry when working near machine

tools or moving parts�

Remove rings and other jewelry to prevent electrical shorts and other

personal injury when in contact with machine tools or moving parts�

Close and secure all guards removed for service� Check all screws,

bolts, nuts and fasteners for proper torques before operating

machine�

Figure 3�2

WEAR PROPER PROTECTIVE EQUIPMENT

Figure 3.3 - Wear close-tting clothing and proper safety equipment

for the job�

Always wear eye protection when working on or around the machine�

Wear a suitable hearing protection device such as earmuffs or

earplugs to protect against high decibels or loud noises�

Prolonged exposure to high decibels or loud noise can cause hearing

impairment or loss of hearing� Figure 3�3

Wear protective gloves to protect hands from cuts, abrasions and minor burns�

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HANDLE FLAMMABLE SOLVENTS SAFELY

Figure 3�4 - Never use diesel fuel, kerosene, gasoline or any

ammable solvents for cleaning.

Exposure to toxic uids or fumes may occur during the normal

operation of this system. Before attempting to ll, use, or service this

system, read Safety Data Sheets (SDS) to know the specic hazards

of the uids you are using. Always use proper Personal Protective

Equipment when attempting to ll, use, or service this system.

Perform work using ammable uids and solvents in a safe place away

from open ame and sparks. Do not smoke.

Do not weld, grind or ame cut on any tank containing oil, fuel, fumes

or any other ammable material, or any container that contents or

previous contents are unknown. Move all ammable materials and

containers away from work area�

Figure 3�4

Clean up spilled fuel and oil immediately�

Always have a multipurpose dry chemical re extinguisher lled and available. Know how to use it.

Maintenance

General Safety Rules

USE PROPER LIFTING EQUIPMENT

Figure 3.5 - Use only lifting devices that meet or exceed OSHA

standard 1910�184 or ASME B30�20-2013�

Never lift equipment over people�

Never lift a loaded unit� Never lift unit with any loose objects or

persons in the body� Loads may shift or fall if improperly supported,

causing death, serious injury or machine damage�

Before unfastening heavy parts or assemblies, support with adequate

hoist or other device to prevent falling, tipping, swinging or any other

movement that may cause injury or damage�

Figure 3�5

USE PROPER TOOLS FOR THE JOB

Figure 3�6 - Use of improper tools (such as a screwdriver instead of a

pry bar, pliers instead of a wrench, a wrench instead of a hammer) can

cause serious injuries or machine damage�

Use power tools only to loosen threaded parts and fasteners� Using

power tools to tighten may cause over-tightening and component

damage�

Use only service parts meeting New Leader specications.

Figure 3�6

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Raven OMNiPOWER NL5000 G5

HIGH PRESSURE FLUID HAZARDS

Figure 3.7 - Escaping uid under pressure can penetrate the skin

causing serious injury�

Always stop machine, allow to cool and relieve pressure before

servicing hydraulic system� Never open hydraulic lines under pressure�

Make sure all connections are tight and all hoses are in good

condition before pressurizing system�

Always use a piece of cardboard or wood to search for leaks instead

of hand� Wear impervious gloves and eye protection when servicing

system�

Seek medical attention immediately if uid penetrates your skin.

Gangrene may result if wound is left untreated�

Figure 3�7

AVOID HEATING NEAR HIGH PRESSURE FLUID LINES

Figure 3�8 - Flammable spray can be generated by heating near

pressurized uid lines, resulting in burns to yourself and bystanders.

Do not heat by welding, soldering or using a torch near pressurized

uid lines or other ammable materials.

Pressure lines can suddenly burst when heat goes beyond the

immediate ame area.

Figure 3�8

AVOID TOXIC FUMES & DUST

Figure 3�9 - Hazardous fumes can be generated when paint is heated

from welding, soldering or using a torch�

Remove paint before heating:

• Remove a minimum of 4 in (100 mm) from area to be affected by

heating� If paint cannot be removed, wear an approved respirator

while heating or welding�

• Avoid breathing dust from sanding or grinding on paint�

• If a solvent or paint stripper is used, wash stripper away with

soap and water before heating or welding� Remove solvent or

paint stripper containers and other ammable material from area.

Allow fumes to disperse for at least 15 minutes before heating or

welding�

Do not use chlorinated solvents in areas where welding will take

place�

Perform all work in a well-ventilated area that will carry all toxic fumes

and dust away�

Figure 3�9

Maintenance

General Safety Rules

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HANDLE BATTERIES SAFELY

Sulfuric acid in battery electrolyte is poisonous� It can

burn skin, eat holes in clothing, and cause blindness

if it contacts eyes. Keep sparks and ame away from

batteries� Wear proper safety equipment� Failure to

comply with this requirement could result in death or

serious injury�

Figure 3.11 - Lead acid batteries generate ammable and explosive

gases. Keep sparks and ame away from batteries. Do not smoke.

If acid contacts eyes, skin or clothing, ush with water immediately.

Seek immediate medical attention if acid contacts eyes�

Figure 3�11

PROPER TIRE MAINTENANCE

Figure 3�12 - Never weld on a wheel or rim that has a tire on it�

Never attempt to mount or remove a tire unless using the proper

equipment, tire safety cage, instructions, training, and you are

qualied to perform the work safely. Failure to follow the correct

procedures when mounting a tire on a wheel or rim can cause an

explosion and serious injury.

Tire service procedures must be performed by trained and qualied

personnel� Figure 3�12

CLEAN MACHINE OF HAZARDOUS CHEMICALS

During application of hazardous chemicals, residue

can build up on the inside or outside of the vehicle�

Clean vehicle according to use instructions of

hazardous chemical� Failure to comply with this

requirement may result in minor or moderate injury�

Figure 3.10 - When exposed to hazardous chemicals, clean exterior

and interior of vehicle daily to keep free of the accumulation of visible

dirt and contamination�

1� Clean operator’s station to maintain unobstructed visibility of all

windows and mirrors, and safe operation of all controls� Figure 3�10

Directing pressurized water at electronic/

electrical components, bearings and

hydraulic seals or other sensitive parts

and components may cause product

malfunctions� Reduce pressure and spray at

45 to 90 degree angles�

2� Wash entire exterior of vehicle.

3� Dispose of any wash water with

hazardous concentrations of

active or non-active ingredients

according to published

regulations or directives�

Maintenance

General Safety Rules

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