Newall NMS 100 User manual

User Manual
NMS 100
Digital Readout

Specication Page 3 Trouble Shooting Page 30
Electrical Page 3
Physical Page 3
Environment Page 3
Accreditation Page 3
Disposal Page 3
Input and Resolution Page 3
Mounting Options Page 4
Stand Alone Page 4
Panel Mount Page 4
Connection Details Page 5
Important Information Page 5
Connections Page 5
Encoder Connections Page 6
Display and Keypad Page 7
Understanding the Display Page 7
Understanding the Keypad Page 7
Setting up the Unit (Linear) Page 8
Navigating setup(Linear) Page 8/9
Navigating Setup (Rotary) Page 9
Language Setup Page 10
Encoder Type Setup (TTL) Page 10
Encoder Resolution Setup (Linear) Page 10
Display Resolution Setup (Linear) Page 11
Direction of Travel Setup Page 11
Feed Rate Setup Page 11
Feed Rate Display Setup Page 12
Brightness Setup Page 12
Beep / Tone Setup Page 13
Error Compensation Page 13/14
Types of Machine Error Page 14
Linear Error Compensation Setup Page 14/15/16/17
Scaling Setup Page 18
Signal Check Setup Page 18/19
Sleep Setup Page 19
Reset Setup Page 20
Setting up the Unit (Rotary) Page 21
CPR Setup Page 21/22
Degrees Setup Page 22
Rollover Setup Page 23
Direction Setup Page 23
Feed Rate setup Page 24
Gearing Setup Page 24
Standard Functions Page 25
Function Menu Page 25
Digital Readout Information Page 26
Absolute / Incremental Page 26
Inch / mm Page 27
Zero and Preset an Axis Page 27
Zero Approach Function Page 28
Zero Approach Tolerance Page 28
Zero Approach Maximum Page 29
Feed Rate Function Page 29
Fraction Function Page 30
Setpoints Function Page 30/31/32
Logging Function Page 33
RS232 Output Data Format Page 34
2
Contents

3
Specication
Electrical
Physical
Environment
Accreditation
Disposal
Input and Resolution
EU Directive 73/23/EEC (Low Voltage Directive)
BS EN 55022:1998 Class B
BS EN 55024:1998
Input to Power Supply Unit (Supplied)
100-240V (47-63Hz)
External switch-mode - Output voltage 15VDC
Input Voltage to NMS100 12-27VDC ±10%
Conforms to Low Voltage Directive
Height 104mm (4.1”) Depth 90mm (3.54”)
Width 200mm (7.87”) Weight 0.5kg (1.1lb)
Climatic Range Storage Temperature -20°C to 70°C
Working Temperature 0°C to 55°C
Working Humidity 80% R.H. at 30°C
IP-Ingress Protection IP40 Stand Alone
CE, UKCA
At the end of its life, please dispose of the NMS100 Digital in a safe manner applicable to electrical
goods
Do not burn
The casework is suitable for recycling. Please consult local regulations on disposal of electrical equipment
Only digital encoders that support a TTL output can be used with the NMS100 Digital DRO
Resolutions
Dependant on Encoder (Linear) Dependant on Encoder (Rotary)
0.1µm (0.00001”) Program PPR, 0 - 90,000,000
0.5µm (0.00002”)
1µm (0.00005”)
2µm (0.0001”)
5μm (0.0002”)
10μm (0.0005”)
Newall Measurement Systems Limited reserves the right to make changes to this specication without notice

4
Mounting options
Panel Mount Option
A ( 1 : 1 )
B ( 1 : 1 )
SIZE
A3
DRAWING
NUMBER
316-87972
REV.
ISS.
0
DO NOT SCALE
THIRD ANGLE PROJECTION
IF IN DOUBT ASK
UNLESS OTHERWISE TOLERANCES: - 0 DECIMAL PLACES  0.5
STATED: - 1 DECIMAL PLACES
 0.2
2 DECIMAL PLACES
 0.1
DIMENSIONS ARE IN M.M ANGULAR
 1 
DRAWING
NUMBER
REV.
ISS.
316-87972
0
SCALE
SHEET
1 OF 1
MATERIAL/FINISH
THIS DRAWING IS THE PROPERTY OF
NEWALL MEASUREMENT SYSTEMS LTD.
THE INFORMATION THERON MAY NOT BE COPIED OR USED
WITHOUT WRITTEN PERMISSION
Leicester England
TITLE
NMS100 MOUNTING DETAILS
DRAWN
DATE
Chris.Wh
07/03/2018
REV.ISS.
DATE
C.N.No
ALTERATION
A
Parts List
DESCRIPTIONPART NUMBERQTYITEM
M3 x 16 POZI PAN SCREW086-806102
1
M3 WASHER104-1005042
M3 SHAKEPROOF104-1006023
M3 NUT018-14-0042
4
M4 x 6 POZI PAN INC WASHER086-8019625
M4 x 5 GRUB SCREW
086-80070
46
M10 x 55 HEX HEAD SCREW086-119051
7
M10 NYLOCK NUT064-1025018
M10 FLAT WASHER104-1041039
M10 SPRING WASHER104-10430110
M10 NYLON WASHER104-11070211
SHAKEPROOF WASHER104-10420
1
12
NMS100 PANEL MOUNT BRACKET295-00942113
NMS100 PIVOT BRACKET295-00887214
4.3x8x5 SPACER083-800902
15
M4 x 12 POZI PAN SCREW086-10630216
B
4
1
2
3
12
5
189.00 -1.00
5.00
+
94.00
-1.00
5.00
+
28.50
209.00
10.00
4.00
THRO'
PANEL CUT-OUT DIMS
7
9
12
11
11
9
10
8
14
13
9
15
16
8.50
55.00
194.00
5.20 THRO'
15.00
15.00
10.75
21.50
FIXING OPTION 1 FIXING OPTION 2
N/A 1:2
A ( 1 : 1 )
B ( 1 : 1 )
SIZE
A3
DRAWING
NUMBER
316-87972
REV.
ISS.
0
DO NOT SCALE
THIRD ANGLE PROJECTION
IF IN DOUBT ASK
UNLESS OTHERWISE TOLERANCES: - 0 DECIMAL PLACES 0.5
STATED: - 1 DECIMAL PLACES 0.2
2 DECIMAL PLACES 0.1
DIMENSIONS ARE IN M.M ANGULAR 1
DRAWING
NUMBER
REV.
ISS.
316-87972
0
SCALE
SHEET
1 OF 1
MATERIAL/FINISH
THIS DRAWING IS THE PROPERTY OF
NEWALL MEASUREMENT SYSTEMS LTD.
THE INFORMATION THERON MAY NOT BE COPIED OR USED
WITHOUT WRITTEN PERMISSION
Leicester England
TITLE
NMS100 MOUNTING DETAILS
DRAWN
DATE
Chris.Wh
07/03/2018
REV.ISS.
DATE
C.N.No
ALTERATION
A
Parts List
DESCRIPTIONPART NUMBERQTYITEM
M3 x 16 POZI PAN SCREW086-806102
1
M3 WASHER104-1005042
M3 SHAKEPROOF104-1006023
M3 NUT018-14-0042
4
M4 x 6 POZI PAN INC WASHER086-8019625
M4 x 5 GRUB SCREW
086-80070
46
M10 x 55 HEX HEAD SCREW086-119051
7
M10 NYLOCK NUT064-1025018
M10 FLAT WASHER104-1041039
M10 SPRING WASHER104-10430110
M10 NYLON WASHER104-11070211
SHAKEPROOF WASHER104-10420
1
12
NMS100 PANEL MOUNT BRACKET295-00942113
NMS100 PIVOT BRACKET295-00887214
4.3x8x5 SPACER083-800902
15
M4 x 12 POZI PAN SCREW086-10630216
B
4
1
2
3
12
5
189.00 -1.00
5.00
+
94.00
-1.00
5.00
+
28.50
209.00
10.00
4.00
THRO'
PANEL CUT-OUT DIMS
7
9
12
11
11
9
10
8
14
13
9
15
16
8.50
55.00
194.00
5.20 THRO'
15.00
15.00
10.75
21.50
FIXING OPTION 1 FIXING OPTION 2
N/A 1:2
Standalone Mount Options

5
Connection details
Connections
Important Details
Secure all the cables to prevent the connectors from dropping into hazardous positions (for
example the oor or coolant tray) when they are unplugged.
Route all cables to prevent them from being caught on moving parts.
The NMS100 is grounded to the machine, using the braided grounding lead provided, before
the machine supply is turned on.
The power has been disconnected, before the encoder(s) are connected.
The NMS100 is only compatible with TTL Encoders.
It is important to ensure that:
Do not connect this unit directly to the mains supply.
TTL Encoder input connection
External PSU input
Cabinet equipotential
terminal for grounding
to machine
RS232 Auxiliary Output

6
Connection details
Encoder Connections
The Axis connectors consist of a 9 way “D” - Type connectors with the following pin assignment for both
single ended and deferential connection, this is depended on the NMS100 digital model.
*Single ended will require and additional dongle for use*

7
Understanding The Display
0.000
DTM-recall
Newall mm abs set
Axis selection key
Numeric keys
Enter key
Navigation keys
Switches between zero
and axis pre-set modes
Switches between absolute
and incremental modes
Switches between inch
and mm display
Back / undo key
Menu key
Centre nd
Understanding The Keypad
Axis 1
Scrolling Message
display
Display and keypad
mm/inch
Short cut ABS/INC Short cut Zero/Set Short cut

8
DRO setup code
setup- Language
setup- encoder TYPE
setup- display res
setup- encoder res
EnG Gb
linear
0.005
0.001
rotary
0.0005
0.0001
How to enter setup
0.002
Eng US
Francais
espanol
dansk
deutsch
italiano
cesky
0.0001
0.0005
0.002
Navigating Setup (Linear)
setup- direction
minutes seconds
----3 e----
setup- feed rate
lower upper
setup- feed rate
polski
0.01
0.005
0.001
0.01
Setting up the unit (Linear)
mid high
setup- brightness
low
on off
setup- beep

9
Setting up the unit
to exit setup and return to menu, or to exit setup and return to measurement display
0teach
setup- linear err comp
program
1.000
setup- scaling
off 5 mins
setup- sleep 10 mins
30 mins 60 mins
no yes
setup- reset
When changing your NMS 100 encoder type from Linear to Rotary, some menu options will change to
match your rotary encoder. Below are the changes between rotary and linear.
Navigating Setup (Rotary)
setup- encoder TYPE linear rotary
Select rotary
setup- CPR 3600 teach
program
setup- Degrees decimal dms
setup- Rollover rollover continuous
setup- direction ccw cw
setup- feed rate rpsrpm
setup- gearing 1.000
to exit setup and return to menu, or to exit setup and return to measurement display
Navigating Setup (Linear) Continued
setup- signal check off on

10
Setting up the unit (Linear)
Encoder Type Setup (TTL)
Encoder Resolution Setup (Linear)
This setting enables the user to choose the language that is required to be displayed in the NMS100
display.
There are 9language settings: English UK (Default)
Press the axis select key next to the axis to cycle through the options
English US Czech
French Spanish
This setting enables the user to choose the encoder type that the NMS100 operates with. This is impor-
tant as the readout will have di󰀨erent setup and measurement options that are related to the encoder
chosen .
There are 2 settings to choose from:
Linear Encoder Type Rotary Encoder Type
Italian
Eng US cesky
francais espanol
italiano
polski
dansk
EnG Gb
Polish
Danish
linear rotary
The Encoder resolution settings available should match the resolution of the encoder being used with the
NMS100 digital unit. If this resolution is set incorrectly the display measurement provided on the display
will be incorrect, usually by a large amount.
It is important that the inch/mm setting corresponds to the resolution that is required to be used, if the
resolution of the encoder is metric the mm setting will need to be in use. The inch/mm setting can be
changed while in the encoder resolution setup menu.
Settings available for encoder resolution setup: (Refer to table on page 11 for full range)
0.002
0.005
0.01
0.001
0.001mm or 1µ
0.002mm or 2µ
0.005mm or 5µ
0.01mm or 10µ
mm setting (Metric) Inch setting (Imperial)
0.00004
0.00008
0.0002
0.0004
Note: Consult the Linear encoder manufactures information if the resolution of the encoder is not known.
Press the axis select key next to the axis to cycle through the options
Press the right arrow key to accept the chosen resolution and move on to the next setting
0.0004”
0.0002”
0.00008”
0.00004”
Deutsch
German
Language Setup
v
v