Nexange MB-600 User manual

USER GUIDE
MB-600
PLEASE READ ME FIRST!

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TABLE OF CONCENTS
1. Your E-bike M1 ………………………………………………………………3—4
1.1 Introduction
1.2 General presentation of the vehicle
1.3 Function of display
2. Using the bike………………………………………………………………4—8
2.1 Riding the bike
2.2 Adjusting the height of the seat and handlebar-stem
2.3 Propping the bike upon its stand
2.4 Lights
2.5 Quick-release devices
2.6 Precautions required prior to each use
2.7 Lubrication
2.8 Routine maintenance.
3. The battery…………………………………………………………………8—10
3.1 Installing and removing the battery
3.2 Charging the battery
3.3 Battery autonomy and lifespan
3.4 Battery safety instructions
4. Safety maintenance and recommendations……………………… 11—13
4.1 Safety recommendation
4.2 Maintenance
5. Accessories……………………………………………………………………14
6. Warranty ………………………………………………………………………14

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1. Your E-Bike MB-600
1.1 Introduction
We want to thank you for your e-bike purchase. The cycle, equipped with pedals and
an auxiliary electric motor, cannot be propelled exclusively by means of this auxiliary
electric motor. You will thoroughly enjoy riding this new, electrically assisted bike.
Riding an e-bike means that you’re helping preserve the environment, since you’re
not emitting any carbon or any other elements that pollute. For your safety and for the
safety of others, we recommend that you obey all road regulations and wear a
protective helmet. For optimal, safe and enjoyable use of the e-bike, make sure you
thoroughly read this user guide before you first use it.
Base on the user guide to use it, or it may shorten the useful time.
Have a pleasant ride !

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1.2 General presentation
of the vehicle
General information
Weight of bike without battery: 20.6 KG
Maximum assistance speed: 25KM/H
○,1Brushless Motor: 36V 250 W
○,2Multifunction display
The dimensions of the bike (mm):
L 1820 x W 610 x H 1100
Permissible weight of the rider: 100KG
Maximum total weight: 120KG (includes
the bike, the rider and the luggage)
Battery
○,3Lithium-ion 36V11AH
Charge time: 3-6 hours for 100% charge
with the standard 1.8Ah charger
Autonomy: between 40 and 120 km
depending on the assistance level
2 charge indicators on the display unit.
1 located on the handlebars and
1 located on the battery
Weight: 3.4 kg
Frame and handlebars
Aluminium tubes, type 6061
○,4Suspension fork
○,5Main stand
Seat
○,6Adjustable height (880-980 mm)
Maintained by a non-adjustable shock
absorber
Cycle components
○,726’’ diameter (Double wall aluminium
wheel)
○,8Toothed brake adjustment wheel
○,944-tooth chain wheel
Front light○,10 activated by
switch.
1.3 Function display (find
attached LCD manual)
2.Using the bike
2.1 Riding the bike
Before taking off, make sure that you activate
the battery by switching the key
to the ON position.
The 4 green LEDs located on top of
the battery indicate its capacity.
Turn on the display unit that is on the
handlebars (see 1.3).Select your desired assistance level and begin to pedal. You’ll
find that the engine starts as soon as you start pedaling.

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When you use the brakes, the contactor located within these brakes immediately halt
the engine’s assistance.
The left brakelever controls the front brake. the right
brake lever controls the rear brake.
You can also use the bike without the electric
assistance mode by turning off the battery (switch button on «O» or by adjusting the
assistance level on 0). The engine
will then feature zero resistance: you’ll be freewheeling. Select the appropriate gear
by activating the 6-speed gear lever.
2.2 Adjusting the height of the seat
Unlock the lever (OPEN), adjust the seat height to
the desired position without ever exceeding the
mark carved onto the seat’s tube, lock the
lever(LOCK).
The seat’s height must be set so that yourleg is
stretched out when the corresponding pedal is in
the lower position.
2.3 Propping the bike upon its stand
Your bike is equipped with a main
stand. Always prop up the bike on its
stand on a flat and stable ground surface.
2.4 Lights
The front light has an autonomous
power supply. It turned on and off
by the switch located at the back of the
Light. The LED lights have a lifespan
Lasting several years. See your dealer to
Obtain replacements.
Draw attention to the national legal requirements
when the bicycle is to be ridden on public roads.

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2.5 Quick-release devices
Tighten the adjusting nut by hand and move the quick release lever to the closed
position. You should feel considerable resistance while moving the lever. If not,
re-open and re-tighten the lever, then move it to the closed position so it is in line with
the frame
2.6 Precautions required prior to each use
Verify that the brakes and the front and rear lights are all working properly. Also,
check the pressure of the tyres.
On derailleur geared bicycles the rear derailleur automatically tensions the chain.
Make sure that the hinges on your bike are properly locked. Indeed, when using the
bike on a regular basis, the tension of the hinges’ adjustment and locking systems can
change slightly. Whenever necessary, adjust the tension once again.
This bike is not designed for rough usage, such as jumps, riding up or off of
pavements, and riding on unpaved roads. For your own safety, no modifications may
be made to the bike.
Please note: if you use the bike frequently, it is recommended that you inspect
the state of the fork, the frame, the suspension and the fasteners. The materials
and components may be subject to different reactions to usage and wear.
If you have any doubts, contact your dealer, who will proceed with the necessary
inspection.

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2.7 Lubrication
Frequency
Component
Lubricant
How to Lubricate
Weekly
Chain
Derailleur Pulleys
Derailleurs
Brake Calipers
Brake Levers
Chain Lube or Light Oil
Chain Lube or Light Oil
Oil
Oil
Oil
Brush On or Squirt
Brush On or Squirt
Oil Can
3 drops from oil can
2 drops from oil can
Monthly
Shift Levers
Lithium Based Grease
Disassemble
Every Six Months
Freewheel
Brake Cables
Oil
Lithium Based Grease
2 squirts from oil can
Disassemble
Yearly
Bottom Bracket
Pedals
Derailleur Cables
Wheel Bearings
Headset
Seat Post
Lithium Based Grease
Lithium Based Grease
Lithium Based Grease
Lithium Based Grease
Lithium Based Grease
Lithium Based Grease
Disassemble
Disassemble
Disassemble
Disassemble
Disassemble
Disassemble
Note: The frequency of maintenance should increase with use in wet or dusty
conditions. Do not over lubricate - remove excess lubricant to prevent dirt build up.
Never use a degreaser to lubricate your chain
2.8 Routine maintenance
1.Recommended values of the nut torque.
Front Wheel Nuts
22-27 Newton Meters
16.2 - 19.8 ft.-lb.
Rear Wheel Nuts
24-29 Newton Meters
17.5- 21.3 ft.-lb.
Seat Binder Nut
12- 17 Newton Meters
8.8- 12.5 ft.-lb.
Seat Pillar Clamp Nut
15- 19 Newton Meters
11.0-14.0 ft.-lb.
Brake Anchor Nut
7- 11 Newton Meters
5.1- 8.1 ft.-lb.
Handlebar Clamp Nut
17- 19 Newton Meters
12.5- 14.0 ft.-lb.
Head Stem Expander Nut
17-19 Newton Meters
12.5- 14.0 ft.-lb.
Crank Cotter Pin Nuts
9-14 Newton Meters
6.6- 10.3 ft.-lb.
Brake Centre Bolt
2-17 Newton Meters
1.5- 12.5 ft.-lb.

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2. Service checklist
Frequency
Task
Before every ride
Be sure batteries are fully charged
Check tire pressure
Check brake operation
Check wheels for loose spokes
After every ride
Be sure to fully charge batteries
Quick wipe down with damp
Weekly
Lubrication as per schedule2.6
Monthly
Inspect wires
Inspect connectors
Check derailleur adjustment
Check brake adjustment
Check brake and gear cable adjustment
Check tire wear and pressure
Check wheels are true and spokes tight
Check hub, head set and crank bearings for looseness
Check pedals are tight
Check handlebars and stem are tight
Check seat and seat post are tight and comfortably adjusted
Check frame and fork for trueness
Lubrication as per schedule2.6
Perform safety check
Every six months
Lubrication as per schedule 2.6
Check all points as per monthly service
Check and replace brake pads, if required
Check chain for excess play or wear
Yearly
Lubrication as per schedule 2.6
3. The battery
3.1 Installing and removing the battery
To remove the battery, unfasten the lock that is
located along the battery’s box. Remove the
battery by pulling it out.
When you put the battery back into place, don't
forget to fasten the lock.

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3.2 Charging the battery
Never let a battery be charged unattended.
The battery’s autonomy is indicated with the 4 green LED lights located on top of the
battery, and also on the display unit located on the handlebars (see 1.3 indicator 8).
Your battery must be charged in an ambient temperature, on a non-flammable and
dry surface, away from any sources of heat, humidity or flammable materials. Also, it
must not be covered.
Here are the steps to be followed when charging your battery:
Step 1
Turn the battery off. The LED lights will be off.
Step 2
Plug the charger (which is off) into the socket and then insert the
charger’s plug into the battery, which is also off.
Step 3
the charger’s LED indicators lit up in the following manner:
• The red LED lights will be on: the battery is being charged.
• The red LED light becomes green:
the battery is charged; you can unplug the charger. (B)
(A) (B)
It takes 3 - 6 hours for the battery to be fully charged when using the standard charger
that’s supplied with your bike.
3.3 Battery autonomy and lifespan
3.3.1 Autonomy
The bike's autonomy ranges from 40 to 120 kilometers, as it depends on many
different factors (degree of assistance used, topology, rider’s weight, frequent
stops/start-ups, hills, tyre pressure, etc…)
3.3.2 Battery
Your battery is just like a household battery. It contains a limited amount of energy,
which diminishes as it is being used. When the available autonomy no longer
corresponds with your needs, you will be able to obtain a new one from your dealer.

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3.3.3 Maintenance
If you don’t use your bike for a period of time exceeding 2 months, store it in a
humidity-free area to protect the electronic components and make sure that the
battery is neither completely charged nor completely discharged (2 or 3 green LEDs lit
up)
3.4 Battery safety instructions
Your bike's battery is an electric component made up of chemical elements. For your
safety, it is imperative that you obey the following rules:
Note: Never store a completely discharged battery as it might result in permanent damage.
During the winter or long storage periods, it is recommended that you charge
the battery halfway every 2 months. Don’t forget to switch it off. Store your
battery at a temperature between 15° and 25°.
Always handle with great care
Always keep it away from children
Do not take it apart or hit, pierce or submerge it
Keep it away from temperatures exceeding 60°
Never create a connection between the contacts
located at the bottom of the battery
Never let the battery charge unattended
Never sleep near a battery that is charging
Only use the charger that came with your Velosolex
or that was supplied by your dealer
If your battery is damaged, do not use it and take it
back to your dealer as soon as possible

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4. Safety and maintenance Recommendations
4.1 Safety recommendations
Helmet
For safe riding- use of a bicycle helmet.
Tyres
Inspect the wear of your tyres on a regular basis and verify the tyre pressure
at least once a month. Tyre pressure: 40-65 PSI depending on the weight of
the user.
Wheel-rims
Please care of the wheel-rims and a clear explanation of any danger of rim-wear.
Brakes
Please check all connections of the Disc Brakes before attempting to ride the
bicycle. Secure tightly the 2 bolts that hold the brake mechanism to the fork. Insert
the front wheel into the fork dropouts ensuring that the disc fits into the brake
mechanism between the enclosed brake pads. Secure the front wheel to the
bicycle by tightening the quick release mechanism and clamping the lever to the
closed position. Please refer to section 6 for further instruction on quick release
mechanisms. Next, attach the cable to the brake lever by inserting the cable end
into the cable end holder after the barrel adjuster and lock nut slots have been
aligned with the cable end holder. After the cable is secured to the lever, rotate the
barrel adjuster and lock nut so the slots no longer line up. Ensure the cable
housing seats appropriately into the end of the barrel adjuster and check for any
kinks or damage. Slide the exposed brake cable through the rotating rod/housing
stop located on the caliper body and seat the housing all the way into the same
stop. Insert the cable into the spring and spring boot. Next, slide the cable through
the cable anchor and pull all the slack out. Secure the cable in place by tightening
the bolts that comprise the anchor assembly. Some disc brakes will have a
centering devise while others are a free-floating mechanism. If your caliper body is
equipped with centering bolts, apply the brake lever after the cable has been
connected. While engaging the lever, tighten the centering bolts securely. This will
center the caliper body on the disc. Minor brake adjustment can be made via the
barrel cable adjusters which are located on each brake lever. To adjust, squeeze
the brake pads against the rim, loosen the lock nut, and turn the adjuster to pull
the brake pads closer to, or spread them away from the rim as required. Make
sure to inspect the wear of the front brake pads as well as the rear brake blocks. If
the brake action remains insufficient, despite your adjustment efforts using the
toothed wheel located next to the levers, contact your dealer so that these worn
out parts can be replaced.

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Important : braking distance increases on humid or slippery ground
Saddle-post
Suitable covering and coil springs under the saddle if
a child-seat is fitted to prevent trapping of fingers.
Reflector
please regarding the positioning of reflectors
and lamps such that these are not obscured
when luggage is attached to the luggage carrier.
Gears
Like the chain, the freewheel must be kept clean and well lubricated. If the chain
has become worn and needs replacing, then it is likely that the freewheel will also
have become worn and should also be replaced. Take the chain off the freewheel
and rotate it with your hand. If you hear a grinding noise or the freewheel stops
suddenly after spinning it, it may need adjustment or replacement.
Carrier
Maximum authorized load: 25KG
This luggage carrier is not designed to pull a trailer.Don't install the child-seat on the
carrier.The bicycle may behave differently (particularly with regard to steering and
braking) when the luggage carrier is loaded, please attention. Please ensure that any
luggage fitted to the luggage carrier is securely fitted in accordance with the
manufacturer’s instructions and that there are no loose straps that can get caught in
any of the wheels. Please distribute luggage evenly between the two sides of the
luggage carrier.
Rack
The rack is able to hold a maximum, evenly balanced load of 10KG.
Signaling device
The bike is silent. In order to alert others as to your presence, you have an
approved signaling device: use it only when absolutely necessary, don’t abuse it!
Battery
Cf. Chapter. 3.4
WARNING: As with all mechanical components, the bicycle is subjected to wear
and high stresses. Different materials and components may react to wear or
stress fatigue in different ways. If the design life of a component has been
exceeded, it may suddenly fail possibly causing injuries to the rider. Any form of
crack, scratches or change of coloring in highly stressed areas indicate that the
life of the component has been reached and it should be replaced .

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4.2 Maintenance
Caution:
Bike maintenance and repair require specific skills and appropriate tools. Do not
repair your bike or change any of its settings if you have the slightest doubt
regarding your ability to correctly proceed with such work. Contact your dealer.
Any adjustments or repairs that are not properly done can damage the bike and
lead to accidents resulting in extensive injuries. Using only genuine replacement
parts for safety-critical components.
Cleaning
Always remove the battery when cleaning. Use soapy water or water mixed with a
gentle detergent, and then rinse with clean water. Make sure that the controller
located behind the battery compartment is not exposed to humidity as it contains
electronic components. Do not use a high pressure washer!
Maintenance
Your bike is safe for the environment. Used parts must be disposed of in
appropriate selective sorting recycling bins. A battery that no longer works must
be returned to your dealer so that he may pass it on to a recycling company.
Replacing the rear light batteries:
(It is recommended that you replace them every year): Remove the screw to
access the batteries.
Engine:
The engine does not require any sort of maintenance.
Chain :
It is recommended that you lubricate your bike’s 6 speed gearwheels and chain on
a regular basis using appropriate products (ask your dealer for advice).N

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5. Accessories
Mudguards (Place the mudguard assembly between the stays, making sure the
mudguard bracket holes line up with those in the frame. Tighten all bolts and
screws until snug.)
Helmet
Baskets
Storage pouch
To order these accessories, get in touch with your dealer.
Using only genuine replacement parts for safety-critical components.
6. Warranty
You are provided with a warranty for one year since the day you buy the bike.
Details regarding your bike’s warranty coverage terms is available from your
dealer.
Have a pleasant ride !
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