Nicotra Gebhardt EC FAN RDP User manual

Rev. 1 - 05/10/2021
EC FAN RDP
OPERATING MANUAL
Regal Beloit Italy S.p.A.
Via Modena, 18
24040 Ciserano (BG) ITALY
Phone [phone]
Fax [phone]
www.regalbeloit.com

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
2/56
INDEXINDEX
1. DEFINITIONS AND WARNINGS ............................................................................................................. 5
1.1 Object of this manual........................................................................................................................ 5
1.2 Symbols used..................................................................................................................................... 5
 ........................................................................................................................... 5
 .......................................................................................................... 5
 ............................................................................................................................. 6
  .............................................................................................................................. 7
  ........................................................................................................................... 7
2. REGULATORY REFERENCES................................................................................................................... 8
  ....................................................................................................... 8
 .............................................................................................. 8
 ................................................................................................................................ 9
3. DATA PLATE .......................................................................................................................................... 10
4. TRANSPORT AND STORAGE................................................................................................................ 10
5. PACKING CONTENTS............................................................................................................................ 11
6. UNPACKING.......................................................................................................................................... 11
7. PRODUCT DESCRIPTION ..................................................................................................................... 12
8. TECHNICAL DATA ................................................................................................................................. 13
8.1 Dimensions...................................................................................................................................... 14
 .......................................................................................................................... 15
9. INSTALLATION...................................................................................................................................... 16
 ................................................................................................................................ 16
  ........................................................................................................................................ 16
  .......................................................................................................... 16
  ................................................................................................................................ 17
 ...................................................................................................................... 17
 .......................................................................................................................... 17
 ....................................................................................................... 18
..................................................................................................................... 19
 ................................................................................................................ 20
......................................................................................................... 21
9.5.6 Miscellaneous.......................................................................................................................... 21
 ...................................................................................................................... 23
 ........................................................................................................................... 24
........................................................................................................ 25
................................................................................................................... 26
 ........................................................................................................................... 26
 ............................................................................................... 28
 ..................................................... 29
 ................................... 29

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OPERATING MANUALOPERATING MANUAL
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3/56
 ...................................... 30
 ..................................................... 30
.................................................................. 31
............................................................................ 31
 ......................................................................................................... 31
10. OPERATING MODES AND SETTING OPTIONS.................................................................................... 32
  ................................................................................................................................ 32
............................................................................................................. 32
......................................................................................... 32
.................................................................................................. 33
 ............................................................................................ 33
  ............................................................................................................................ 33
 ............................................................................................................... 33
 ................................................................................................................. 34
 .......................................................... 34
.................................................................... 34
............................................................................. 34
 ..................................................................................... 35
 ...................................................................................................... 35
11. OTHER FEATURES ................................................................................................................................ 36
  .................................................................................................................................... 36
 ...................................................................................... 36
 ..................................................................................................... 36
  ....................................................................................................... 36
 .................................................................................................... 36
  ................................................................ 37
 ........................................................................................................................................ 37
  ................................................... 38
 .............................................................................................. 38
  ......................................................................................... 39
12. SAFE OPERATING AREA LIMITATIONS................................................................................................ 39
  ............................................................................................................................ 39
 ............................................................................................................................ 39
 .............................................................................................................. 39
 ................................................................................................................. 39
13. OTHER VARIABLES ............................................................................................................................... 40
  .................................................................................................................................... 40
 ................................................................................................................................ 40
 ................................................................................................ 40
14. DERATING AND OVERHEATING PROTECTIONS ................................................................................. 40
  ...................................................................................................... 40
  .................................................................................. 41

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15. MASTER & SLAVE MODE ..................................................................................................................... 41
 ..................................................... 41
 ................................................................... 41
16.  ....................................................... 42
17. COMMUNICATION............................................................................................................................... 42
  ........................................................................................................... 43
  .................................................................................................................... 43
  .......................................................................................................... 44
 ............................................................................................................... 44
 ............................................................................................................... 44
 ............................................................................................................... 45
 ............................................................................................................... 45
 ............................................................................................................. 45
 ............................................................................................................. 45
 ............................................................................................................. 46
............................................................................................................. 46
 ............................................................................................................. 46
 ........................................................................................................... 46
 ........................................................................................................... 47
 ........................................................................................................... 47
 ........................................................................................................... 47
 ........................................................................................................... 47
 ........................................................................................................... 48
 ........................................................................................................... 48
 ........................................................................................................... 48
 ........................................................................................................... 48
 ........................................................................................................... 48
 ........................................................................................................... 49
 ........................................................................................................... 49
 ........................................................................................................... 49
 ........................................................................................................... 49
 .............................................................................................................. 50
 ...................................................................................................... 51
18. ALARM HANDLING .............................................................................................................................. 51
  .................................................................................................................................... 51
  ........................................................................................... 52
  ................................................................................................... 52
  ...................................................................................................................... 53
 .................................................................................................................................... 53
19. DRIVER REPLACEMENT ....................................................................................................................... 53
20. AVAILABLE SOFTWARE........................................................................................................................ 54

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
5/56
1. DEFINITIONS AND WARNINGS
1.1 Object of this manual

This manual refers to fans having a driver with a 5 rmware revision or higher.
1.2 Symbols used
1.3 Qualified personnel
-


• 

• 
• 
1.4 Use for intended purpose only

Nicotra Gebhardt.
As to the "WARNING" and "CAUTION"





As to the "NOTICE"
Pictogram Descripon

        
    
        


       





  

WARNINGWARNING
CAUTIONCAUTION

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
6/56
This manual is an integral part of the EC Fan RDP and it must be carefully read before using it since it
gives important indicaons with regards to its safe installaon, use and maintenance. Keep it with care.
Before using the EC Fan RDP, read carefully the following general safety rules.




RISK OF ELECTRICAL SHOCKS
• 

• 

• 

• 
Any installaon and/or maintenance tasks are only to be carried out by skilled, specialist personnel.
Exisng electrical systems must comply with the rules in force in the country where the RDP fan is
installed.
Before doing any maintenance, make sure that the power supply and the baeries have been dis-
connected.
Install an all-pole disconnecng device in the power supply system (in accordance with IEC 60335-1
or IEC 60204-1, as applicable).
Conform to the wiring diagrams shown in the secon “ELECTRICAL CONNECTIONS” of this manual.


-

Please read the informaon carefully, since it is provided for your personal safety and will also help pro-
longing the service life of your fan.
1.5 Safety instructions
WARNINGWARNING
This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilies or lack of experience and knowledge on condion that they are supervised
and instructed concerning use of the appliance in a safe way and understand the hazards involved.
-> Children shall not play with the appliance
-> Cleaning and user maintenance shall not be made by children without supervision
WARNINGWARNING
The use and maintenance manual of any domesc appliance or similar device incorporang a RDP
fan shall include the following clauses.
WARNINGWARNING

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
7/56
ALL RIGHTS ARE RESERVED ACCORDING TO THE
INTERNATIONAL COPYRIGHT CONVENTIONS,








The Nicotra Gebhardt 





immediately.
1.6 Informative letter
WARNINGWARNING
The original conguraon of the fan must not be changed at all, except as prescribed in this manual.
On receiving the fan, make sure the supply corresponds to what has been ordered.
In case of non-compliance immediately inform the manufacturer.
Also make sure the RDP fan has not been damaged during transport.
For informaon concerning the nearest supporng center, please get in touch with your retailer.
WARNINGWARNING
1.7 Safe operating area



-

Customer Care Technical Service

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
8/56
2. REGULATORY REFERENCES

set by the Machinery Direcve (MD - Dir. 2006/42/EU)Low-Voltage Direcve (Dir.
2014/35/EU)
EN 60204-1 standard “Electrical
equipment of machines - General requirements”.



-


Nicotra Gebhardt

2.1 Mechanical and electrical safety
Single-phase drive systems: RDP 1 kW, RDP 2 kW
-



EN 61000-6-3 – Electromagnec compability (EMC). Part 6-3

Three-phase drive systems: RDP 2.6 kW

       



EN 61000-6-4 – Electromagnec compability (EMC). Part 6-4

Three-phase drive systems: RDP 5.5 kW

               



EN 61000-6-3 – Electromagnec compability (EMC). Part 6-3:

2.2 Electro-Magnetic Compatibility (EMC)
It is the responsibility of the installer to ensure that the equipment or system into which the product
is incorporated complies with the EMC legislaon of the country of use. Within the European Union,
the equipment into which this product is incorporated must comply with the essenal requirements
of the EMC Direcve 2014/30/EU.

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EMC standards
61000-6-3

61000-6-4

Electrical
safety
standards
60204
 985732 985748
The compliancy to the standards are intended for a single fan.
No tests have been made on mulple installaons.
The EMC tests are conducted without 485 communicaon wire, analog signals or Bluetooth devices.
WARNINGWARNING
To improve the Electromagnec compability a ferrite should be put on the power supply cable
(close to the driver).
2.3 Surge protection









  

Specic electrical safety and EMC standards are applied according to the available models of conformity
declaraon (idened as 985732 and 985748):

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4. TRANSPORT & STORAGE
Correct transport, storage, erecon and mounng, as well as careful operaon and maintenance are essen-
al for proper and safe operaon of the equipment.
Protect the fan against physical shocks and vibraon during transport and storage. Also, be sure to protect
it against water (rainfall) and excessive temperatures.
WARNINGWARNING
3. DATA PLATE



The company is not to be held responsible for damage to property or accidents to people which might
occur if the above-menoned warnings are not observed. In such a case, the operator is the only person
responsible.

REF. DESCRIPTION
1 MODEL DESIGNATION
2 REGAL BELOIT ITALY CODE
3 MODIFICATION LEVEL
4 PRODUCTION LOT NO.
5 NO. PHASES & CURRENT TYPE
6 ELECTRICAL FREQUENCY
7 VOLTAGE
8 IP PROTECTION GRADE
9 MOTOR INSULATION CLASS
10 
11 MAXIMUM CURRENT INPUT
12 MOTOR RATED POWER
13 RATED RPM
REF. DESCRIPTION
14 
15 OPERATING TEMPERATURE RANGE
16 
17 

18 OPERATING MANUAL
19 
20 
21 MEASUREMENT CATEGORY USED TO DE-

22 EFFICIENCY GRADE AT OPTIMUM ENERGY
EFFICIENCY POINT
23 
24 
25 PRODUCTION DATE

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If the fan must be subject to long-term storage, the storage me without applicaon of any power supply shall
not exceed two years since fan producon or since operang the fan for at least half-an-hour connuously.
The storage site shall have a temperature between -20°C and +70 °C, a Relave Humidity lower than 75%,
and not be subject to condensaon or exposed to dust.
CAUTIONCAUTION
5. PACKING CONTENTS
6. UNPACKING
Check the fan. Before installing the RDP fan, check to ensure that all of the items listed are present and that
there are no visible signs of damage.
 
 
WARNINGWARNING
Dispose of all packing components in compliance with the laws in force in the country of use.
RECYCLE
6xxxxxxxxxxxxxxx
RDp xxxxxx xx xxx xxxx xxx
123456





REF. DESCRIPTION
1 ART. CODE
2 MODEL DESCRIPTION
3 BATCH CODE
1
2
3

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
12/56
7. PRODUCT DESCRIPTION













Features
• 
• 
• 
 
• 
 
• 
• 
• 
Performance
 
 
 
 
 
• 
• 
• on models with A-PFC
Protecon
• 
• 
• 
• 
• 
• 
 
REF. DESCRIPTION
1
2 Inlet
3 Outlet
4
5
6
7
1
2
3
4
5
6
7

Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
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8. TECHNICAL DATA

Size Motor
code
Driver
code
Driver
phases
Max. abs.
curr. (A)
Max. abs.
pow. (W)
Min.
temp. (°C)
Max.
temp. (°C)
IP class
protecon
280 1416A8 1431C1 1 Ph 4.75 1119 -20°C +40°C IP 54
280 1416A8 1431E7 1 Ph 8.12 1931 -20°C +40°C IP 54
280 1416C3 1431F0 3 Ph 3.8 2550 -20°C +40°C IP 54
315 1416A8 1431C1 1 Ph 4.5 1064 -20°C +40°C IP 54
315 1416A5 1431E7 1 Ph 9.85 2373 -20°C +40°C IP 54
315 1416A5 1431F0 3 Ph 3.8 2600 -20°C +40°C IP 54
355 1416A5 1431C1 1 Ph 4.69 1113 -20°C +40°C IP 54
355 1416A6 1431E7 1 Ph 9.9 2382 -20°C +40°C IP 54
355 1416C2 1431F0 3 Ph 3.8 2560 -20°C +40°C IP 54
355 1416L3 1431G6 3 Ph 8.0 2296 -20°C +40°C IP 54
400 1416A6 1431E7 1 Ph 9.11 2221 -20°C +40°C IP 54
400 1416C4 1431F0 3 Ph 3.5 2300 -20°C +40°C IP 54
400 1416L4 1431G6 3 Ph 9.0 5876 -20°C +40°C IP 54
450 1416L5 1431G6 3 Ph 8.6 5575 -20°C +40°C IP 54
500 1416L6 1431G6 3 Ph 8.8 5714 -20°C +40°C IP 54
560 1416L6 1431G6 3 Ph 7.3 4705 -20°C +40°C IP 54
630 1416L6 1431G6 3 Ph 6.0 3841 -20°C +40°C IP 54

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

Size Motor
type
Driver
type
Dimensions in mm
A B C D E F G HI L
280 1416A8 1431C1     215     
280 1416A8 1431E7     215     
280 1416C3 1431F0     215    98 
315 1416A8 1431C1  404   236     
315 1416A5 1431E7  404   236    98 
315 1416A5 1431F0  404   236    98 
355 1416A5 1431C1  453   261     
355 1416A6 1431E7  453   261    98 
355 1416C2 1431F0  453   261    98 
355 1416L3 1431G6  453   261     
400 1416A6 1431E7  507   290    98 
400 1416C4 1431F0  507   290    98 
400 1416L4 1431G6  507   290     
450 1416L5 1431G6  569   322     
500 1416L6 1431G6  638   352 805  640  
560 1416L6 1431G6  715   390 897  717  
630 1416L6 1431G6 1145 801  680 434 993 20 801  
8.1 Dimensions
ABCDEFGHIL

RDP E0-0280

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8.2 LG and RD versions



These connecons are carried out by Nicotra Gebhardt and cannot be modied by the end user.
WARNINGWARNING
LG version RD version

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9. INSTALLATION
The fan installaon must be carried out only by competent and qualied sta.
9.1 Commissioning
Work on the device/system by unqualied personnel or failure to comply with warnings can result in severe
personal injury or serious damage to material.
Only suitably qualied personnel trained in the setup, installaon, commissioning and operaon of the
product should carry out work on the device/system.
The RDP fan must be grounded through the PE connector on the driver.
The following terminals can carry dangerous voltages even if the driver is inoperave:
the power supply terminals L, N or R, S, T
the motor terminals U, V, W
WARNINGWARNING
In the nal installaon, the device shall be directly connected to the supply terminals and shall have a con-
tact separaon in all poles, providing full disconnecon under overvoltage category III condions.
WARNINGWARNING
9.2 Operation
The driver must NOT be removed from the related RDP fan type and size.
The driver cannot be used separate from the related fan.
WARNINGWARNING
Ensure correct grounding connecons. The ground cable must be enough to carry the maximum supply fault
current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be ed in
the main supply to the driver, according to any local legislaon or codes.
WARNINGWARNING
The driver operates at high voltages.
Certain parameter sengs may cause the driver to restart automacally aer an input power failure.
CAUTIONCAUTION
9.3 Ambient operating conditions
The installaon place must be in accordance with the IP protecon degree of the fan. In this respect, refer
to the ID plate described in chapter 3.
Humidity Range: 90% non-condensing
Altude: if the fan is to be installed at an altude > 1000m, derang is required.
Shocks: do not drop the fan or expose it to sudden shock.
Vibraon: do not install the fan in an area where it is likely to be exposed to constant vibraons.
CAUTIONCAUTION

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9.4 Fan installation

9.5 Accessory installation



9.5.1 Outlet flanges
Assembly

Materials

Size Code A B C F G
280 RE60005ZZ0000000 361 417 195,5 471,7 544,1
315 RE60006ZZ0000000 404 460 217 524,2 605
355 RE60007ZZ0000000 453 509 241,5 584,7 677,8
mm
mm
mm
mm
Size Code A B C E F G
400 RE60008ZZ0000000 507 563 168,5 200 655,85 763,75
450 RE60009ZZ0000000 569 625 199,5 200 730,65 828,95
500 RE6000AZZ0000000 638 694 209 250 805,3 918,8
560 RE6000BZZ0000000 715 771 247,5 250 896,9 1028,3
630 RE6000CZZ0000000 801 857 265,5 300 993 1144,5
mm
mm
mm
mm

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9.5.2 Outlet flexible connection
Assembly

"1".
Materials


1
Size Code A B C
280 RG0405T 361 417 195,5
315 RG0406T 404 460 217
355 RG0407T 453 509 241,5
Size Code A B C E
400 RG0408T 507 563 168,5 200
450 RG0409T 569 625 199,5 200
500 RG04010T 638 694 209 250
560 RG04011T 715 771 247,5 250
630 RG04012T 801 857 265,5 300
mm
mm
mm
mm
mm
mm
mm
mm

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9.5.3 Mounting feet kit
Size Code A B F G E P L X1 X2 X3 X4 u x s
280
RE80005ZZ0000000
471 524 302 215 363 393 423 280 242 337 261 11x16
315 522 586 338 236 406 436 466 280 267 376 289 11x16
355 RE80007ZZ0000000 583 658 383 261 455 495 535 355 281 418 327 11x16
400 RE80008ZZ0000000 654 745 432 290 509 549 589 355 309 469 366 11x16
450
RE80009ZZ0000000
731 837 487 322 571 621 667 530 344 526 415 13x18
500 805 928 541 352 640 690 736 530 383 576 456 13x18
560 897 1037 606 390 717 767 813 530 425 643 511 13x18
630 993 1144 680 434 801 851 897 530 477 716 580 13x18
2
3
3
4
Materials

Assembly

"2""3".
"4"-



Rev. 1 - 05/10/2021
OPERATING MANUALOPERATING MANUAL
ENEN
20/56
9.5.4 Side frame kit E2 / R
Materials

Assembly



For fans from size 160 to 560 manufactured at Nicotra branches in India, Malaysia and China, please
use side frames type ASH/RSH.
Size Code A B E G HL N P V X u x s
280 RE81005ZZ0000000 435 526 363 37 472 423 156 393 30 280 13x18
315 RE81006ZZ0000000 486 588 406 38 524 466 175 436 30 280 13x18
355 RE81007ZZ0000000 547 665 455 39 586 535 202 495 40 355 13x18
400 RE81008ZZ0000000 614 750 509 43 657 589 232 549 40 355 13x18
450 RE81009ZZ0000000 687 841 571 46 733 651 259 621 40 530 13x18
500 RE8100AZZ0000000 756 931 640 51 807 720 281 690 40 530 13x18
560 RE8100BZZ0000000 851 1046 717 50 901 817 317 767 50 530 13x18
630 RE8100CZZ0000000 940 1157 801 56 996 901 350 851 50 530 13x18