Nilar FERROAMP 21-0001 User manual

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
QUICKINSTALLATIONGUIDE
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21‐0001&21‐0002

Importantinformaon
Readcarefully
Keepthisinformaonforfurtherreference
WARNING

Thisproductcontainspowerfulbaerypacks(NiMH) andis
suppliedbymulplehazardouselectricalsources.Bewareof
storedandresidualenergies.
Obeylocalregulaonsforliveworkingwhencasing/doorisopen.
Wearelectricallyinsulatedgloveswhenhandlingbaerypacks.
Baerysurfacesmaycarryhazardousvoltageduetolowered
insulaonresistance.Donotplacebaerypacksonconducve
surfaces.
Riskforelectricshockandarcingifproductisusedincorrectly.
Thebaerypackscannotbeturnedoffelectrically.Pleasenote:
 Workonlywithonebaerypackterminalattheme.
 Rupturediscmayreleaseelectrolyteduringabnormaluse.
Wethereforerecommendwearingsafetyglasses.
Riskforelectricalhazardsifproductisexposedtorainor
moisture.
Donotoperatetheproductwithsuspectedfailures.Ifyou
suspectthattheproductisdamaged,haveitinspectedby
qualifiedservicepersonnel.
Donotblockorcovertherupturediscoutletonthebaerypack.
Ifafireoccurs,itcanbeexnguishedbyusingCO2.Ensurethat
fireexnguishersareavailable.
CAUTION

Ifabaerypackisdamagedmechanically,thefollowingmay
occur:
 Highheatgeneraononthesurfaceofthebaerycells.
 Electrolytemayescape.
 Eventualsmokefromthebaerypackscanirritatethe
skin,eyesandrespiratorysystem.
Therefore,followtheseguidelines:
 Donotopenthebaerypacks.
 Donotmodifyormechanicallydamagethebaerypacks.
 OperatetheNilarHomeBoxonlywithintheallowed
operangrange.
 Donotshort‐circuitthebaerypacks.
 Donotconnuetousethebaerypacksaeridenfied
asfaulty.
Itisrequiredthatasmokealarm,preferablywithconnected
surveillancefuncon,isinstalledincloseandstrategical
conneconwiththeinstallaonoftheproduct.Furthermore,the
installaonofagasalarmthatwarnsincaseofhighlevelsof
hydrogenisrecommended.
Alwaysinstalltheproductinawell‐venlatedlocaon.
Toavoidpotenalhazards,usethisproductonlyasspecified.
Donotoperatetheproductwithcoversremoved.Ifcoversare
removedduringe.g.repair,donottouchanyexposed
connecons.
Theproductshallnotbeexposedtoliquids(notevendrippingor
splashing)andobjectsfilledwithliquidsmustnotbeplacedon
orclosetotheproduct.
Removepersonalmetalitemssuchasrings,bracelets,necklaces,
andwatcheswhenphysicallyhandlingtheproductsinceitcan
resultinashort‐circuitcurrentcausingsevereburn.
Keepproductsurfacescleananddry.
THISQUICKGUIDEISONLYINTENDEDTOBEUSEDBYINSTALLATIONPERSONNELWITHPREVIOUSINSTALLATION
EXPERIENCEANDFULLUNDERSTANDINGOFTHEPROCEDUREANDSAFETYWARNINGSEXPLAINEDANDDESCRIBEDINTHE
MOREEXTENSIVEINSTRUCTION MANUAL HOME BOX (73‐H006)!
IFUNCERTAINTYARISES,ALWAYSREFERTOINSTRUCTION MANUAL HOME BOX (73‐H006)!
THEINSTRUCTIONMANUALCANBEDOWNLOADEDAT:hps://www.nilar.com/partner‐login/

PERSONALPROTECTIVE
EQUIPMENT(PPE)

AlwaysusePPEduringhandlingandinstallaonofproduct.At
minimumthisincludessafetyshoeswithsteeltoe,safetyglasses,
andelectricallyinsulatedgloves:

TOOLS&
ACCESSORIES

TXD2Torxscrewdriver,size20





HXD2Hexscrewdriver,size4
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







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WARNING&CAUTION
SYMBOLS

Thefollowingwarningandcauonsymbolsareusedthroughout
thedocument:



GENERAL
CAUTION
WARNING
CRUSHHAZARD
WARNING
HAZARDOUS
VOLTAGE
CAUTION
HEAVY
WEIGHT

1
2
3
HXD 2
x 4
x 4
HXD 2
Ensureappropriatespaceforthe
HomeBox.
Ifrequired,adjustthesupport
legsoftheHomeBoxtolevel.
Unscrewandremovethecorner
tops.
Unscrewandremovethecover
lid.
PLEASE READ THE WARNING
STICKERS ON THE TOP PLATE
BEFORE PROCEEDING
DO NOT ATTACH THE HOME
BOX TO THE WALL UNTIL
INSTALLATION HAS REACHED
STEP 14 IN THIS
INSTALLATION GUIDE

4
5
6
Slidethefrontplateupwardsto
unhookitandliitthereaer
outwards. 
Slidethesideplatesupwardsto
unhookthemandlithem
thereaeroutwards. 
Tiltthetopplateupwardsafew
degreesandthereaerliitoff.

7
9
x 4
HXD 2
UnscrewandremovetheBMS
cover.
RoutetheFerroampEnergyHub
powercablethroughthecable
entryofNilarHomeBox. 
8
AlwaysinstallatypeBorB+Re-
sidualCurrentDevice(RCD).If
anRCDofanotherclassificaon
(typeAC,AorF)isalready
installed,itneedstoberepla-
cedwithatypeBorB+RCD.

FOR RCD‐INSTALLATION,
PLEASE SEE SEPERATE
INFORMATION BULLETIN
TypeB
TypeB+
____________________________
TypeAC
TypeA
TypeF
THE FERROAMP ENERGYHUB
SYSTEM MAY STILL PROVIDE
HAZARDOUS VOLTAGE AND
RESIDUAL ENERGY. ALT‐
HOUGH IT IS SWITCHED OFF
OR MAY APPEAR SWITCHED
OFF.

Posive(+)wireofpowercable
connectstotheposive
terminal(+)oftheNilarBMS.
Theprotecveearth(PE)wireof
thepowercableistobeconnec-
tedtotheprotecveearth(PE)
terminaloftheNilarBMS.
10
11
12
Negave(-)wireofpowercable
connectstothenegave
terminal(-)oftheNilarBMS.
CONDUCTUR CROSS‐SECTION
MAX 6 mm2
CONDUCTUR CROSS‐SECTION
MAX 6 mm2
THE POSITIVE (+) WIRE OF
THE INCOMING POWER
CABLES MUST ALWAYS BE
EXTERNALLY PROTECTED
BY A 10A DC‐FUSE
(1000VDC)
CONDUCTUR CROSS‐SECTION
MAX 6 mm2
THE NEGATIVE (‐) WIRE
OF THE INCOMING
POWER CABLES MUST
ALWAYS BE EXTERNALLY
PROTECTED BY A 10A DC‐
FUSE (1000VDC)

14
Placetheinsulaontraysonthe
shelfslotsoftheHomeBox 
NEVER INSTALL BATTERY
PACKS WITHOUT INSULATION
TRAYS.
Connectaninternetcabletothe
RJ45portonthebacksideofthe
cabinet.
13
15
FixatetheHomeBoxby
aachingthemounngbrackets
with(2)screwseachontoastab-
lewall.
THE HOME BOX MUST
ALWAYS BE ATTACHED TO A
STABLE WALL. TYPE AND
LENGTH OF SCREWS DEPEND
ON MATERIAL IN WALL AND
THE SCREWS ARE NOT
SUPPLIED WITH NILAR HOME
BOX.

16
17
18
ID‐MARKING IN SHELF SLOT
OF CABINET MUST MATCH ID
‐MARKING ON BATTERY PACK
IT IS RECOMMENDED TO USE
LIFTING AIDS
Fixatethebaerypackstothe
insulaontraywiththescrews.
Repeatforallbaerypacks.
TXD 2
x 2
x 4
Carefullyli/slidethebaery
packsintotheirdedicatedshelf
slots.
REMOVE BOTH LIFTING
STRAPS FROM THE BATTERY
PACKS.
TXD 2
x 4

20
21
Connectthepre-routed
communicaoncablefromBMS
tobaerypack’A’(RJ45).
Connecttheinterpack
communicaoncablesbetween
baerypack’A’and’B’,
between’B’and’C’(pre-routed)
andbetween’C’and’D’.
Connectthepre-routed
communicaoncablefromESO
tobaerypack’D’.
19
Connectthecurrentsensor
cabletobaerypack’D’.
Makesurethattheclamping
screws/springsforthe24VDC
powersupply①andthe
Currentsensor②arevisibleon
thefrontsideoftheconnectors
andthatthecablesarepoinng
towardsthecableentry③.
BE CAREFUL TO CONNECT
THE IMU CONNECTORS WITH
THE CORRECT ORIENTATION
INSTALL AS DESCRIBED IN
INSTALLATION STEP #19

22
23
24
Connectallthefancablestoall
baerypacks.
Connectthepre-routed24VDC
powersupplycabletoeach
baerypack.
Connecttheambient
temperaturesensorcableto
baerypack’A’.

Installthecoverlidsbackonall
thebaerypacksandcheckthat
allcablesareroutedthroughthe
cableentry.
INSTALL AS DESCRIBED IN
INSTALLATION STEP #19

26
27
Plugthepre-routedinterpack
cableintotheposive(+)chassis
connectorofbaerypack‘B’.
25
Connecttheposive(+)chassis
connectorofbaerypack‘A’to
thenegave(-)chassis
connectorofbaerypack‘B’by
usingone,ofthetwo,external
interpackpowercables.
Connectthepre-routednegave
(-)powercable(1:A)intothe
negave(-)chassisconnectorof
baerypack‘A’.
DO NOT CONNECT THE
POSITIVE (+) AND THE
NEGATIVE (‐) TERMINAL
ON THE SAME BATTERY
PACK (= SHORT‐CIRCUIT!)
CHECK THAT THE FUSES
ARE NOT ACTIVATED , SE
INSTALLATION STEP #31

29
Plugtheotherendofthe
pre-routedinterpackcableinto
thenegave(-)chassis
connectorofbaerypack‘C’.
Lacethepre-routedposive(+)
powercable(1:D)throughthe
currentsensorandconnectitto
theposive(+)chassis
connectorofbaerypack‘D’. 
THE TEXT MARKING “LEM”
OF THE CURRENT SENSOR
MUST POINT TOWARDS THE
POSITIVE (+) CHASSIS
CONNECTOR
28
Connecttheposive(+)chassis
connectorofbaerypack‘C’to
thenegave(-)chassis
connectorofbaerypack‘D’by
usingtheremainingexternal
interpackpowercable.
30
DO NOT CONNECT THE
POSITIVE (+) AND THE
NEGATIVE (‐) TERMINAL
ON THE SAME BATTERY
PACK (= SHORT‐CIRCUIT!)



32

31
ASSEMBLE THE NILAR HOME BOX CABINET IN THE
REVERSE ORDER OF HOW IT IS DESCRIBED IN STEP
2 – 7 AND CONTACT FERROAMP FOR FURTHER
INSTRUCTIONS BEFORE TAKEN INTO OPERATION .
Removetheadhesivetapeover
thefusebox,acvatethefuses
byclosingthehatches.





NilarAB
Stockholmsvägen116B,6tr
SE‐18730Täby,Sweden