
2- FORM NO. 56043129 - SR 1900
TABLE OF CONTENTS
GENERAL INFORMATION................................................................................................................................................3-6
SAFETY INSTRUCTIONS .................................................................................................................................................... 7
TECHNICAL SPECIFICATIONS........................................................................................................................................8-9
MAINTENANCE.............................................................................................................................................................10-13
PM CHECKLIST ............................................................................................................................................................14-15
KNOW YOUR MACHINE...............................................................................................................................................16-21
OPERATOR’S COMPARTMENT ...................................................................................................................................... 18
CONTROL PANEL............................................................................................................................................................ 19
CONTROL PANEL DIAGNOSTICS .............................................................................................................................20-21
GENERAL MACHINE TROUBLESHOOTING GUIDE TABLE OF CONTENTS ................................................................. 22
ENGINE TROUBLESHOOTING FLOW CHARTS.........................................................................................................23-30
WHEEL DRIVE SYSTEM.................................................................................................................................................... 31
TROUBLESHOOTING CHECK LIST................................................................................................................................ 31
STEERING SYSTEM.......................................................................................................................................................... 32
STEERING SYSTEM TROUBLESHOOTING OVERVIEW ..............................................................................................32
TROUBLESHOOTING GUIDE.......................................................................................................................................... 32
SWEEPING SYSTEM....................................................................................................................................................33-41
MAIN BROOM .............................................................................................................................................................33-34
SIDE BROOMS............................................................................................................................................................35-37
DUST CONTROL IMPELLER ......................................................................................................................................38-39
SHAKER MOTOR........................................................................................................................................................40-41
HOPPER SYSTEM........................................................................................................................................................42-48
LIFT CYLINDER ..........................................................................................................................................................42-45
DUMP DOOR CYLINDER............................................................................................................................................46-48
SOLUTION SYSTEM.....................................................................................................................................................49-50
MISTING PUMP...........................................................................................................................................................49-50
ENGINE SYSTEM .........................................................................................................................................................51-56
ENGINE SPECIFICATIONS.........................................................................................................................................51-52
ENGINE MAINTENANCE................................................................................................................................................. 52
CHECK ENGINE LIGHT TROUBLESHOOTING.............................................................................................................. 53
MISCELLANEOUS ENGINE SYSTEM INFORMATION................................................................................................... 55
GM 1.6L GASOLINE FUEL SYSTEM DESCRIPTION......................................................................................................55
HYDRAULIC SYSTEM ..................................................................................................................................................57-66
HYDRAULIC SYSTEM TROUBLESHOOTING ................................................................................................................ 57
GENERAL HYDRAULIC SPECIFICATIONS TABLE ........................................................................................................ 58
HYDRAULIC TRUTH TABLE............................................................................................................................................ 59
MANIFOLD ASSEMBLY COMPONENTS....................................................................................................................59-60
PRESSURE RELIEF VALVE............................................................................................................................................. 61
HYDRAULIC DIAGRAM ................................................................................................................................................... 62
HYDRAULIC SYSTEM LAYOUT FOR OPTIONAL LEFT SIDE BROOM......................................................................... 63
HYDRAULIC COMPONENT LOCATION.......................................................................................................................... 65
HYDRAULIC SCHEMATIC ............................................................................................................................................... 66
ELECTRICAL SYSTEM .................................................................................................................................................67-79
ELECTRICAL COMPONENT LOCATION......................................................................................................................... 67
WIRING DIAGRAM......................................................................................................................................................69-70
WIRING SCHEMATIC..................................................................................................................................................71-73
ENGINE HARNESS GM 1.6L GAS................................................................................................................................... 74
ENGINE HARNESS GM 1.6L LPG................................................................................................................................... 75
ENGINE WIRING HARNESS GM DETAIL ....................................................................................................................... 76
PROGRAMMABLE CONTROL OPTIONS.....................................................................................................................77-79
Note: All references to right, left, front, or rear in this manual are as seen from the operator’s stand-point.