Nilfisk-Advance CS7000 Fuel Cell EcoFlex User manual

©2012 Nilfisk-Advance, Inc. 8/12 Form No. 56090146 REVA
(page 1 of 3)
FIGURE 1
FUEL CELL MODULE USER INTERFACE PANEL INSTALLATION
CS7000 Fuel Cell EcoFlex™
INSTALLATION INSTRUCTIONS
This interface panel is supplied/acquired thru Plug Power®, typically at the same time as the fuel cell module.
WARNING!
DISCONNECT BATTERIES BEFORE SERVICING.
UN-INSTALL STEERING WHEELASSEMBLY
1Open the hood and operator side panel for access to steering wheel assembly.
2See figure 1. Disconnect the Steering Wheel Rotation Sensor Connector (A) from the Wiring Harness (B).
3Remove (2) Bolts (C) holding the Back Plate (J). This requires a 9/16” standard socket. NOTE: Impact sockets or other
thick-wall sockets may not work due to P Clamp (K).
4See figure 2. Remove the (4) Screws (D) that mount the Steering WheelAssembly (E) using a #3 Phillips screwdriver.
NOTE: It may be helpful to use the steering wheel Tilt Lever (G) to gain access to all the screws.
5Remove Steering WheelAssembly (E). NOTE: The steering assembly is very heavy, use caution when removing.
FIGURE 2
A
C
B
J
K
D
G
D
E

©2012 Nilfisk-Advance, Inc. 8/12 Form No. 56090146 REVA
(page 2 of 3)
INSTALL FUEL CELL MODULE CONTROL
6See figure 3. Place the Fuel Cell Module Control cable (F) through the opening as shown. The cable will lay in the depression in the center
bottom of the opening.
FIGURE 3
F
D
GF
E
H
RE-INSTALL STEERING WHEELASSEMBLY
7Seefigure 4. Re-InstalltheSteering WheelAssembly(E).Make surethatthe FuelCellModule Controlcable(F)liesinthecenteroftheopening.
The cable will exit below the Tilt Lever (G). Install the (4) Screws (D) and tighten. The Fuel Cell Module Control Panel (H) attaches magnetically
totherightsideof thesteeringwheel onthe steeringassemblyweldment asshown.Verifythatthe cableliesas suchthat theTiltLever(G) works
freely.
FIGURE 4
F
G
D
H

©2012 Nilfisk-Advance, Inc. 8/12 Form No. 56090146 REVA
(page 3 of 3)
FIGURE 5 FIGURE 6
RE-INSTALL STEERING WHEELASSEMBLY (CONTINUED)
8See figure 5. Install the Back Plate (J) and route the Fuel Cell Module Control cable (F) thru either one of the notched openings as shown. The
Steering Wheel Rotation Sensor Connector (A) exits through the large opening.
9 See figure 6. Install the P Clamp (K) for the Wiring Harness (B) as shown and reconnect the Steering Wheel Rotation Sensor Connector (A) to
the Wiring harness.
Install P Clamp (K) and loop wire behind the harness as shown.
10 The Fuel Cell Module Control Cable (F) is now ready to be connected to the fuel cell module when it is installed.
11 Make sure all wires and cables are clear of opening when installing the fuel cell module so that they are not damaged.
A
C
B
JK
F
A
F
Notched openings