Nordson Prodigy iControl User manual

Instruction Sheet
Part 1107151-02
E2020 Nordson Corporation
P/N 1107151-02
ProdigyriControlrPower Supply Kit
This instruction sheet is a guide for replacing the two power supply
configuration to a single power supply on the Prodigy iControl sub-panel. If
either power supply should fail, both will be replaced with the single power
supply provided in the power supply kit.
NOTE: Prodigy iControl may have two sub-panels for a total of four power
supplies. Only replace the power supplies on the sub-panel with the failed
power supply.
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Removing the Old Power Supplies
WARNING: Turn all power off to the system before performing any
procedures.
Remove the Sub-Panel from the Cabinet
See Figure 1.
1. Disconnect any gun cables from the gun cards (16).
2. Disconnect the DC power harnesses (4 and 12) from the P1 header (3)
and P4 header (13).
3. Disconnect the AC power harness (9) at the terminal block(8).
4. Disconnect any CAN connections (15) on the back plane (2).
NOTE: If replacing power supplies on the bottom sub-panel remove any
cableties and disconnect the signal interface harness (5) from the P2
header (17).
5. Remove the sub-panel (1) from the cabinet by removing four 13-mm
nuts (14).
Remove the Power Supplies
6. Remove the 60W power supply (7) by removing the four screws (6) from
the back of the sub-panel (1).
7. To remove the 24V−250W power supply (10), support the power supply
bracket (22) and remove the four M4 x 12 screws (21). Put the screws
aside for installation of the new power supply.

Prodigy iControl Power Supply Kit
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Part 1107151-02 E2020 Nordson Corporation
P7 P6
P4
P5
P1
P2 P3
J8 J9 J10 J5 J6 J7 J1 J2 J3 J4
SW1
MAIN OUTPUT SK4
SK3
SK5 SK7
3 12
SK1
0U
R
G
N
D
SK1
N
L
GND
4
1
2
3
6
5
SK201
M1
SK2
P.S. CHASIS
RED
RED
BLACK
BROWN
BLUE
WHITE
BROWN
BROWN
BROWN
BROWN
BLUE
BLUE
BLUE
BLUE
TO OTHER POWER SUPPLIES
GRAY
BROWN
BLACK
BLUE
BLUE
RED
GRAY BROWN RED BLACK BLUE BLUE
BLACK BROWN RED
BLUE
WHITE
BLUE DRAIN
WHT/BLU
GRN/YEL
RED
BLACK
GRN/YEL GRN/YEL
BROWN
BLUE
BROWN
BLUE
24V−250W Power Supply
Shown with Bracket
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
17 16
18 19
9
20
9
21
22
Figure 1 iControl Main Cabinet Sub-Panel with Old Power Supplies
1. Sub-panel
2. Back plane
3. P1 header
4. +5, +12, −12V DC power harness
5. Signal interface harness
6. Screws (4)
7. 60W power supply
8. Terminal block
9. AC power harness
10. 24V−250W power supply
11. Power supply terminals
12. 24V DC power harness group
13. P4 header
14. 13-mm nuts (4)
15. CAN connections
16. Gun cards
17. P2 header
18. Power supply terminals
19. Power supply terminals
20. Ground stud
21. M4 x 12 screws (4)
22. Power supply bracket

Prodigy iControl Power Supply Kit 3
Part 1107151-02
E2020 Nordson Corporation
Installation of New Power Supply
See Figures 2 and 3.
Use the power supply kit to install the new single power supply and new
harnesses.
1. Re-install the sub-panel (1) to the cabinet using the four 13-mm nuts
(12).
2. Install the new bracket (17) onto the sub-panel with the four M4 x 12
screws (20) used with the old bracket.
3. Connect the AC harness (7) to the AC input terminal (9) and the terminal
block (6).
4. Connect the first DC harness (4, 10) to the power supply terminals (16A
and 16B for harness 4, 16C for harness 10) and the P1 header (3) on
the back plane (2).
5. Mount the power supply (8) to the bracket (17) using four M4 x 6 screws
(18) and washers (19).
6. Replace CAN connections (13) on the back plane (2).
7. Connect all gun cables to gun cards (14).
NOTE: If installing the power supply on the bottom sub-panel, connect the
signal interface harness (5) to the P2 header (15) on the back plane (2).
8. Dress out wires and use cableties to secure wires in place.

Prodigy iControl Power Supply Kit
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Part 1107151-02 E2020 Nordson Corporation
P7 P6
P4
P5
P1 P2 P3
BLUE WHITE
RED
BROWN BLACK
1
111
111
1
1111
111
11
J8 J9 J10 J5 J6 J7 J1 J2 J3 J4
BLUE WHT/BLU
SW1
GRN/YEL
BLUE BLACK ORANGE BROWN GRAY
DRAIN
BROWN
BLUE
GRN/YEL
WHITE
BLUE
BROWN
BLACK
RED
RED
DRAIN
ÎÎ
BLUE
BROWN
BROWN
BLUE
BLUE
BLACK
-12V GREY
COM BROWN
+12V ORANGE
BLUE
BROWN GRN/YEL
V1 COM +V1
+V2
V2 COM
+12
COM
-12
BLACK
RED
+V24
24COM
+V5
0U
R
GN
D
RED
BLACK
R1
R2
R3
1
2
3
5
4
6
16A
16B
16C
1
9
8
11
13
14
13
15
7
10
12
TO OTHER POWER SUPPLY/SUPPLIES
Figure 2 Prodigy iControl Main Cabinet Sub-panel with New Power Supply
1. Sub-panel
2. Back plane
3. P1 header
4. +5V, +12V, −12V DC power harness
5. Signal interface harness
6. Terminal block
7. AC power harness
8. 400W power supply
9. AC input terminals
10. +24VDC harness
11. P4 header
12. 13-mm nuts (4)
13. CAN connections
14. Gun cards
15. P2 header
16A. +24VDC power supply
terminals
16B. +5VDC power supply
terminals
16C. +/−12VDC power supply
terminals

Prodigy iControl Power Supply Kit 5
Part 1107151-02
E2020 Nordson Corporation
18, 19 21
17
18, 19
20
Brown
Blue
GRN/YEL
+12
COM
-12
V2+
V2 COM
V1 COM
+24
24 COM
V1+
Brown
Grey
Orange
Black
Black
Blue
Blue
Red Red
Grey Black
20
17
18, 19
8
8
Figure 3 Power Supply with Bracket
8. 400W power supply
17. Power supply bracket
18. M4 x 6 screws (4)
19. Washers (4)
20. M4 x 12 screws (4)
Parts
To order parts, call the Nordson Finishing Customer Support Center at (800)
433-9319 or contact your local Nordson representative.
Part Description Quantity Note
1107143 KIT, power supply, single, Prodigy, iControl 1
1098442 SPOWER SUPPLY, 400W, +24V, +/−12V, +5V, 5 slot 1
1105301 SHARNESS, power, +5, +12, −12, iControl, Prodigy 1
1105303 SHARNESS, power, AC 1
1105304 SHARNESS GROUP, power, 24V 1
939110 SCABLETIE, 3.9-in, 185F/85C, nylon, natural 10
1098443 SBRACKET, power supply, iControl, right angle 1
983403 SWASHER, lock, m, spt, M4, steel, zinc 4
982164 SSCREW, pan, slt, M4 x 6, zinc 4

Prodigy iControl Power Supply Kit
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Part 1107151-02 E2020 Nordson Corporation
Issued 04/20
Original copyright date 2011. Prodigy, iControl, Nordson and the Nordson logo are registered trademarks of Nordson Corporation.