Nordson iControl User manual

Instruction Sheet
Part 1107152A01
E2011 Nordson Corporation
P/N 1107152A01
iControlrOpto-Input Interface Card
Replacement
This instruction sheet is to help guide the procedure needed to replace the
iControl opto-input interface card.
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Removing Interface Card
WARNING: Shut off all power to the system before beginning any
procedures.
1. See Figure 1. Disconnect all wiring at interface card. Save cables 1−3
for installation of the new interface card.
2. Disconnect the ribbon cable from the interface card and the computer.
Discard the ribbon cable.
3. Remove the four screws (4) securing the interface card. Save the
screws to install the new interface card.
987654321
TO 48 BIT DIGITAL I/O MODULE
50 COND.
DIGITAL I/O
HARNESS
25 CONDUCTOR JACKETED CABLE
1
2
3
4
Figure 1 Old Interface Card with Wiring and Ribbon Cable Connections

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Part 1107152A01 E2011 Nordson Corporation
Installing New Interface Card
1. See Figure 2. Install the new interface card using the same four screws
from the removal procedure.
CAUTION: Plugging in a ribbon cable the wrong way may damage the
cable or circuit boards when power is applied. Reversing the ribbon cable
polarity of the cable from the iControl computer to the interface card will
cause catastrophic failure of the iControl unit. Make sure the cables are
connected correctly. The ribbon cables are keyed so that they can only be
plugged in one way.
2. The new ribbon cable has a red or blue tracer that designates the pin 1
side of the cable. Plug the cable into the interface card with the tracer
aligned with pin 1 on the board. Pin 1 is designated by a 1 printed on
the interface card and a square on the computer.
Computer
Interface Card
Ribbon Cable Key
Pin 1 Mark
(Arrow)
PC End
Pin 1 Mark
(Arrow)
I/O Board End
Connection
Key Notch
Connection
Key Notch
Red
Conductor
Pin 1
Figure 2 Computer and Interface Card Cable Connections

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Part 1107152A01
E2011 Nordson Corporation
Installing New Interface Card (contd)
3. Use Table 1 with Figure 3 to complete wiring to the interface card. Use
the saved cables (1−3) from the removal procedure with the new
interface card.
NOTE: A blank Compact Flash card is included in the replacement kit to
make a backup of the current data card.
Table 1 iControl Discrete Input Cable Color Code Assignments
CABLE COLOR INPUT BOARD
TERMINAL
FIELD
TERMINAL
NUMBER
FUNCTION
BLK 8 LO 1ZONE 1
WHT 9 LO 2ZONE 2
GRN 10 LO 3ZONE 3
ORG 11 LO 4ZONE 4
BLU 12 LO 5ZONE 5
WHT/BLK 13 LO 6ZONE 6
RED/BLK 14 LO 7ZONE 7
GRN/BLK 15 LO 8ZONE 8
ORG/BLK 20 LO 9PART ID bit 1
BLU/BLK 21 LO 10 PART ID bit 2
BLK/WHT 22 LO 11 PART ID bit 3
RED/WHT 23 LO 12 PART ID bit 4
GRN/WHT 0 LO 13 PART ID bit 5
BLU/WHT 1 LO 14 PART ID bit 6
BLK/RED 2 LO 15 PART ID bit 7
WHT/RED 3 LO 16 PART ID bit 8
ORG/RED 4 LO 17 SPARE
BLU/RED 5 LO 18 SPARE
RED/GRN 6 LO 19 SPARE
ORG/GRN 7 LO 20 ENCODER A
BLK/WHT/RED 16 LO 21 ENCODER B
WHT/BLK/RED 17 LO 22 SPARE
RED/BLK/WHT 18 LO 23 SPARE
GRN/BLK/WHT N/C −− −−−−
BLUE from FRONT PANEL 19 HI −− CONVEYOR I-LOCK
WHITE from FRONT PANEL 19 LO −− CONVEYOR I-LOCK
RED 8 HI (+) VDC

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Part 1107152A01 E2011 Nordson Corporation
Installing New Interface Card (contd)
4. Use Figure 3 and Table 2 to configure jumpers and comb jumpers.
89
0
LOHI HI LO
12
LOHI
3
LOHI
4
LOHI
5
LOHI
6
LOHI
7
LOHI GND
GND
LOHI 16 LOHI 17 LOHI 18 LOHI 19 LOHI
JA1 JA2 JA3 JA4 JA5 JA6 JA7 JA16 JA17 JA18
IN NININININININININININI
NI I NI NI NI NI NI NI NI NI NI NI N
NI ININININININININININ
INININININININININININ NI
NI
50 COND.
DIGITAL I/O
RIBBON CABLE
TO DYNICS COMPUTER
25 CONDUCTOR JACKETED CABLE
1
2
3
4
Comb Jumpers
Trim to 8 and 4 comb jumpers
Trim to 8 and 3 comb jumpers
Note: Interface Card Kit comes with
two 12 position comb jumpers.
Figure 3 New Interface Card with Wiring and Ribbon Cable Connections
Table 2 Jumper Settings
Jumpers Position
JA0 −JA18 I
JA20 −JA23 I
JA19 N
JB0 −JB18 I
JB20 −JB23 I
JB19 N

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Part 1107152A01
E2011 Nordson Corporation
Configure iControl to Digital Interface Card
To configure the iControl to the new digital interface card, go to the Gun
Configuration screen (see Figure 4) and select the digital input card for
PCLD782.
Figure 4 Gun Configuration Screen with Digital Input Card
Parts
To order parts, call the Nordson Finishing Customer Support Center at
[phone] or your local Nordson representative.
Part Description Quantity Note
1107140 KIT, 24 channel opto-input interface card 1
1107147 SCABLE, ribbon, 20 in, iControl 1
1100775 SMODULE, 24 channel opto isolated DI 1
1107146 SJUMPER, com-style, 12 pole, 10 mm spacing 2
1034283 SMEMORY, programmed iControl 1
1034281 SMEMORY, Compact Flash 1 A
NOTE A: Included to make a backup of the current data card.

iControl Opto-Input Interface Card Replacement
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Part 1107152A01 E2011 Nordson Corporation
Issued 07/11
Original copyright date 2011. iControl, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.