Nortel 8000 Series Assembly Instructions

Nortel Ethernet Routing Switch 8600
Installing and Maintaining the
Ethernet Routing Switch 8000
Series Chassis
NN46205-303 (316314-F Rev 03)
.

Document status: Standard
Document version: 01.02
Document date: 10 January 2008
Copyright © 2008, Nortel Networks
All Rights Reserved.
Sourced in Canada and the United States of America
LEGAL NOTICE
While the information in this document is believed to be accurate and reliable, except as otherwise expressly agreed
to in writing NORTEL PROVIDES THIS DOCUMENT "AS IS" WITHOUT WARRANTY OR CONDITION OF ANY
KIND, EITHER EXPRESS OR IMPLIED. The information and/or products described in this document are subject
to change without notice.

3
Contents
New in this release 7
Other changes 7
Air filter 7
Bezel modifications 7
Document changes 7
Document corrections 7
Part numbers 7
Introduction 9
Regulatory information 10
Chassis installation fundamentals 17
8010co chassis 17
8010 chassis 19
8006 chassis 21
8003 chassis 23
Power supplies 24
Fan trays 25
Site requirements 26
8010, 8006, and 8003 chassis 26
8010co chassis 27
Hardware requirements 28
8010, 8006, and 8003 chassis 28
8010co chassis 32
Successful installation verification 34
8010, 8006, and 8003 chassis installation 37
Positioning the chassis on a flat surface 37
Mounting the chassis in an equipment rack 38
Installing the cable management brackets 44
8010co chassis installation 49
Mounting the chassis in a two-post rack 49
Mounting the chassis in a Hendry rack 53
Installing the cable management brackets 57
Installing 8004DC power supplies with the BIP 59
Grounding the chassis 59
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

4Contents
Switch operations 67
Powering on DC power supplies 67
Powering on AC power supplies 69
Resetting the switch 70
Installing removable flash memory cards 70
Removing removable flash memory cards 72
Protecting memory card files 73
Troubleshooting 75
Navigation 75
LED indications of problems 75
Apparent module failure 76
Module failure workaround 1 77
Module failure workaround 2 77
Failure to get a login prompt from the Console port 77
Cable connection problems 78
10BASE-T cables 78
100BASE-T and 1000BASE-T cables 79
GBIC cables 79
Common procedures 81
Reducing the chassis weight 81
Part numbers 83
Technical specifications 85
Chassis weight 85
Rack-mount 86
Model 8003AC power supply 86
Model 8004AC power supply 87
Model 8005AC power supply 87
Model 8004DC power supply 88
Model 8005DC power supply 89
Component input power 90
Input power consumption example: 8010 chassis 90
8004AC power supply example 91
8004DC power supply example 92
Input power consumption example: 8006 chassis 92
8005AC power supply example 93
8005DC power supply example 93
8010co chassis 94
Physical specifications 94
Network Equipment Building Standard 94
Environmental specifications 95
Maximum airflow 95
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

Contents 5
International regulatory requirements 95
8010 chassis 96
Physical specifications 96
Environmental specifications 97
International regulatory requirements 97
8006 chassis 99
Physical specifications 99
Environmental specifications 99
International regulatory requirements 100
8003 chassis 101
Physical specifications 101
Environmental specifications 102
International regulatory requirements 102
Index 104
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

6Contents
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

7
New in this release
The following sections detail what’s new in Installing and Maintaining the
Ethernet Routing Switch 8600 Chassis (NN45205-303; 316314-F) for
Release 4.1:
Other changes
For information about changes that are not feature-related, see the following
sections:
•"Air filter" (page 7)
•"Bezel modifications" (page 7)
•"Document changes" (page 7)
•"Document corrections" (page 7)
•"Part numbers" (page 7)
Air filter
Information about the air filter in the 8010co chassis is removed. For more
information about installing an air filter, see Replacing an Air Filter in the
8010co Chassis (313592-D).
Bezel modifications
The Ethernet Routing Switch 8600 chassis bezel is modified. All figures and
part lists are updated with the new bezel information.
Document changes
This document is reformatted to comply with Nortel Customer
Documentation Standards.
Document corrections
8692 SF/CPU and 8630GBR module power information is corrected, see
"Technical specifications" (page 85).
Part numbers
Table 6 "Accessories shipped with the 8010, 8006, and 8003 chassis" (page
28) is updated with part numbers.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

8New in this release
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

9
Introduction
The Nortel Ethernet Routing Switch 8600 chassis provides the physical
framework for the Nortel Ethernet Routing Switch 8600 modules.
This document provides the instructions to install the Nortel Ethernet
Routing Switch 8600 chassis in an equipment rack. This document also
describes some of the routine tasks to operate the Nortel Ethernet Routing
Switch 8600 and includes technical specifications for the chassis and
modules.
Prerequisites
•Before you install the Nortel Ethernet Routing Switch 8600 chassis,
ensure that you install all network wiring on the premises by using
standard cable-system practices.
Navigation
•"Chassis installation fundamentals" (page 17)
•"8010, 8006, and 8003 chassis installation" (page 37)
•"8010co chassis installation" (page 49)
•"Switch operations" (page 67)
•"Troubleshooting" (page 75)
•"Common procedures" (page 81)
•"Part numbers" (page 83)
•"Technical specifications" (page 85)
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

10 Introduction
Regulatory information
International regulatory statements of conformity
This is to certify that the Nortel Networks 8000 Series chassis and
components installed within the chassis were evaluated to the international
regulatory standards for electromagnetic compliance (EMC) and safety and
were found to have met the requirements for the following international
standards:
•EMC—Electromagnetic Emissions—CISPR 22, Class A
•EMC—Electromagnetic Immunity—CISPR 24
•Electrical Safety—IEC 60950, with CB member national deviations
Further, the equipment has been certified as compliant with the national
standards as detailed in the following sections.
National electromagnetic compliance (EMC) statements of compliance
FCC statement (USA only)
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the Federal Communications
Commission (FCC) rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy. If it is not installed and used in accordance
with the instruction manual, it may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference, in which case users will be required to take
whatever measures may be necessary to correct the interference at their
own expense.
ICES statement (Canada only)
Canadian Department of Communications Radio Interference
Regulations This digital apparatus (8000 Series chassis and installed
components) does not exceed the Class A limits for radio-noise emissions
from digital apparatus as set out in the Radio Interference Regulations of
the Canadian Department of Communications.
Règlement sur le brouillage radioélectrique du ministère des
Communications Cet appareil numérique (8000 Series chassis) respecte
les limites de bruits radioélectriques visant les appareils numériques de
classe A prescrites dans le Règlement sur le brouillage radioélectrique du
ministère des Communications du Canada.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

Regulatory information 11
CE marking statement (Europe only)
EN 55 022 statements This is to certify that the Nortel Networks 8000
Series chassis and components installed within the chassis are shielded
against the generation of radio interference in accordance with the
application of Council Directive 89/336/EEC. Conformity is declared by the
application of EN 55 022 Class A (CISPR 22).
ATTENTION
This is a Class A product. In a domestic environment, this product may cause
radio interference, in which case, the user may be required to take appropriate
measures.
Achtung:
Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können
bei Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der
Benutzer für entsprechende Gegenmaβnahmen verantwortlich ist.
Attention:
Ceci est un produit de Classe A. Dans un environnement domestique, ce produit
risque de créer des interférences radioélectriques, il appartiendra alors à
l’utilisateur de prendre les mesures spécifiques appropriées.
EN 55 024 statement This is to certify that the Nortel Networks 8000
Series chassis is shielded against the susceptibility to radio interference
in accordance with the application of Council Directive 89/336/EEC.
Conformity is declared by the application of EN 55 024 (CISPR 24).
EC Declaration of Conformity This product conforms to the provisions
of the R&TTE Directive 1999/5/EC.
VCCI statement (Japan/Nippon only)
This is a Class A product based on the standard of the Voluntary Control
Council for Interference (VCCI) for information technology equipment. If this
equipment is used in a domestic environment, radio disturbance may arise.
When such trouble occurs, the user may be required to take corrective
actions.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

12 Introduction
BSMI statement for 8010, 8006 and 8003 chassis (Taiwan only)
This is a Class A product based on the standard of the Bureau of Standards,
Metrology and Inspection (BSMI) CNS 13438, Class A.
MIC notice for 8010, 8006, 8003 chassis (Republic of Korea only)
This device has been approved for use in Business applications only per
the Class A requirements of the Republic of Korea Ministry of Information
and Communications (MIC). This device may not be sold for use in a
non-business application.
National safety statements of compliance
CE marking statement (Europe only)
EN 60 950 statement This is to certify that the Nortel Networks 8000
Series chassis and components installed within the chassis are in
compliance with the requirements of EN 60 950 in accordance with the Low
Voltage Directive. Additional national differences for all European Union
countries have been evaluated for compliance. Some components installed
within the 8000 Series chassis may use a nickel-metal hydride (NiMH)
and/or lithium-ion battery. The NiMH and lithium-ion batteries are long-life
batteries, and it is very possible that you will never need to replace them.
However, should you need to replace them, refer to the individual component
manual for directions on replacement and disposal of the battery.
NOM statement 8010, 8006, and 8003 chassis (Mexico only)
The following information is provided on the devices described in this
document in compliance with the safety requirements of the Norma Oficial
Méxicana (NOM):
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

Regulatory information 13
Exporter: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara CA 95054 USA
Importer: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Tel: [phone]
Fax: [phone]
Input: Model 8003AC:
100-240 V AC, 50-60 Hz, 9 A maximum for each power
supply
Model 8004AC:
100-240 V AC, 50 to 60 Hz, 12-6 A maximum for each
power supply
single supply, single supply + one redundant supply, two
supplies, or two + one redundant supply configuration
Model 8005AC:
100 to 120 V AC, 50 to 60 Hz, 16 A maximum for each
power supply
200 to 240 V AC, 50 to 60 Hz, 9.5 A maximum for each
power supply
single supply, single supply + one redundant supply, two
supplies, or two + one redundant supply configuration
Model 8004DC:
-48 VDC, 29 A
single supply, single supply + one redundant supply, two
supplies, or two + one redundant supply configuration
Model 8005DC:
-48 VDC, 42 A
single supply, single supply + one redundant supply, two
supplies, or two + one redundant supply configuration
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

14 Introduction
Información NOM (unicamente para México)
La información siguiente se proporciona en el dispositivo o en los
dispositivos descritos en este documento, en cumplimiento con los
requisitos de la Norma Oficial Méxicana (NOM):
Exportador: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara, CA 95054 USA
Importador: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Tel: [phone]
Fax: [phone]
Embarcar a: Model 8003AC:
100-240 VCA, 50-60 Hz, 9 A max. por fuente de poder
Model 8004AC:
100-240 VCA, 50 - 60 Hz, 12-6 A max. por fuente de
poder
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8005AC:
100 - 120 VCA, 50 -60 Hz, 16 A max. por fuente de
poder
200 - 240 VCA, 50 - 60 Hz, 9.5 A max. por fuente de
poder
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8004DC:
-48 VCD, 29 A
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Model 8005DC:
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

Regulatory information 15
-48 VCD, 42 A
una fuente, una fuente + configuraciones de una fuente
redundante, dos fuentes o dos + configuraciones de
una fuente redundante
Denan statement (Japan/Nippon only)
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

16 Introduction
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

17
Chassis installation fundamentals
Each Nortel Ethernet Routing Switch 8600 chassis consists of a sheet metal
enclosure, a backplane, and a power backplane. The number of bays for
power supplies and the number of fan trays depends on the chassis type.
For information about the minimum software versions required to support
the hardware, see Network Design Guidelines (313197-E).
The section includes information about the following chassis types:
•8010co chassis
•8010 chassis
•8006 chassis
•8003 chassis
Navigation
•"8010co chassis" (page 17)
•"8010 chassis" (page 19)
•"8006 chassis" (page 21)
•"8003 chassis" (page 23)
•"Power supplies" (page 24)
•"Fan trays" (page 25)
•"Site requirements" (page 26)
•"Hardware requirements" (page 28)
•"Successful installation verification" (page 34)
8010co chassis
As shown in Figure 1 "8010co chassis and components" (page 19), the
8010co chassis has eight slots for interface modules and two slots for the
8691 Switch Fabric/Central Processor Unit (SF/CPU) or 8692 SF/CPU
modules. Slots are numbered from left to right. You can install Nortel
Ethernet Routing Switch 8600 interface modules in slots 1 through 4 and in
slots 7 through 10. Slots 5 and 6 are reserved for Nortel Ethernet Routing
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

18 Chassis installation fundamentals
Switch 8600 modules. For information about Nortel Ethernet Routing
Switch 8600 modules, see Installing Ethernet Routing Switch 8600 Modules
(NN46205-304; 312749-K).
The 8010co chassis has three bays for either alternating current (AC) or
direct current (DC) power supplies. The 8010co chassis supports the
following AC power supplies:
•8004AC
•8005AC
The 8010co chassis supports the following DC power supplies:
•8004DC
•8005DC
CAUTION
Risk of equipment damage
The 8004 and 8005 power supplies use different power ratings.
Nortel recommends that you do not operate the Nortel Ethernet
Routing Switch 8600 chassis with a mix of power supply models
(8004 and 8005).
If you upgrade the Nortel Ethernet Routing Switch 8600 and use a
redundant power configuration, you can hot swap the 8004 power
supply with the 8005 power supply while the Nortel Ethernet
Routing Switch 8600 remains in operation. Do not operate the
chassis with a mix of power supply models for an extended period
of time.
Upgrade the power supplies before you upgrade the modules.
For information about power supply installation, see Installing an AC Power
Supply in an Ethernet Routing Switch 8000 Series Chassis (NN46205-306;
312751-E) or Installing a DC Power Supply in an Ethernet Routing Switch
8000 Series Chassis (NN46205-307; 313070-E). The 8010co chassis uses
two fan trays for cooling, see Installing a Fan Tray in an Ethernet Routing
Switch 8000 Series Chassis (312752-E).
Figure 1 "8010co chassis and components" (page 19) shows the location of
customer-replaceable components in the 8010co chassis.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

8010 chassis 19
Figure 1
8010co chassis and components
8010 chassis
As shown in Figure 2 "8010 chassis and components" (page 21), the 8010
chassis has eight slots for interface modules and two slots for the 8691
SF/CPU or 8692 SF/CPU modules. Slots are numbered from the top down.
You can install Nortel Ethernet Routing Switch 8600 interface modules in
slots 1 through 4 and in slots 7 through 10. Slots 5 and 6 are reserved for
Nortel Ethernet Routing Switch 8600 SF/CPU modules.
For complete information about module installation, see Installing Ethernet
Routing Switch 8600 Modules (NN46205-304; 312749-K).
The 8010 chassis uses three bays for either AC or DC power supplies. The
8010 chassis supports the following AC power supplies:
•8001AC (discontinued)
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.

20 Chassis installation fundamentals
•8004AC
•8005AC
The 8010 chassis supports the following DC power supplies:
•8002DC (discontinued)
•8004DC
•8005DC
CAUTION
Risk of equipment damage
Nortel does not support 8001AC and 8002DC power supplies with
R modules. R modules installed in the 8006, 8010, or 8010co
chassis require the 8004AC, 8004DC, 8005AC, or 8005DC power
supplies.
CAUTION
Risk of equipment damage
The 8004 and 8005 power supplies use different power ratings.
Nortel recommends that you do not operate the Nortel Ethernet
Routing Switch 8600 chassis with a mix of power supply models
(8004 and 8005).
If you upgrade the Nortel Ethernet Routing Switch 8600 and use a
redundant power configuration, you can hot swap the 8004 power
supply with the 8005 power supply while the Nortel Ethernet
Routing Switch 8600 remains in operation. Do not operate the
chassis with a mix of power supply models for an extended period
of time.
Upgrade the power supplies before you upgrade the modules.
For information about power supply installation, see Installing an AC Power
Supply in an Ethernet Routing Switch 8000 Series Chassis (NN46205-306;
312751-E) or Installing a DC Power Supply in an Ethernet Routing Switch
8000 Series Chassis (NN46205-307; 313070-E). The 8010 chassis uses
two fan trays for cooling, see Installing a Fan Tray in an Ethernet Routing
Switch 8000 Series Chassis (312752-E).
Figure 2 "8010 chassis and components" (page 21) shows the location of
customer-replaceable components in the 8010 chassis.
Nortel Ethernet Routing Switch 8600
Installing and Maintaining the Ethernet Routing Switch 8000 Series Chassis
NN46205-303 01.02 Standard
4.1 10 January 2008
Copyright © 2008, Nortel Networks
.