Nortel Passport 8000 Series Assembly Instructions

Part No. 316314-E Rev 01
March 2006
4655 Great America Parkway
Santa Clara, CA 95054
*316314-E_Rev_01*
Installing and Maintaining the
Passport 8000 Series Chassis

2
316314-E Rev 01
Copyright © 2006 Nortel Networks. All rights reserved.
The information in this document is subject to change without notice. The statements, configurations, technical data, and
recommendations in this document are believed to be accurate and reliable, but are presented without express or implied
warranty. Users must take full responsibility for their applications of any products specified in this document. The
information in this document is proprietary to Nortel Networks Inc.
Trademarks
Nortel Networks, the Nortel Networks logo, the Globemark, Unified Networks, BayStack, and Passport are trademarks
of Nortel Networks.
Adobe and Acrobat Reader are trademarks of Adobe Systems Incorporated.
3COM is a trademark of 3COM Corporation.
Hendry is a trademark of Hendry Mechanical Works.
Intel is a trademark of Intel Corporation.
SanDisk is a trademark of SanDisk Corporation.
The asterisk after a name denotes a trademarked item.
Statement of conditions
In the interest of improving internal design, operational function, and/or reliability, Nortel Networks Inc. reserves the
right to make changes to the products described in this document without notice.
Nortel Networks Inc. does not assume any liability that may occur due to the use or application of the product(s) or
circuit layout(s) described herein.
International regulatory statements of conformity
This is to certify that the Nortel Networks 8000 Series chassis and components installed within the chassis were
evaluated to the international regulatory standards for electromagnetic compliance (EMC) and safety and were found to
have met the requirements for the following international standards:
• EMC - Electromagnetic Emissions – CISPR 22, Class A
• EMC - Electromagnetic Immunity – CISPR 24
• Electrical Safety – IEC 60950, with CB member national deviations
Further, the equipment has been certified as compliant with the national standards as detailed below.
National electromagnetic compliance (EMC) statements of compliance
FCC statement (USA only)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the Federal Communications Commission (FCC) rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy. If it is not installed and used in accordance with the instruction manual, it
may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case users will be required to take whatever measures may be necessary to correct
the interference at their own expense.

3
Installing and Maintaining the Passport 8000 Series Chassis
ICES statement (Canada only)
Canadian Department of Communications Radio Interference Regulations
This digital apparatus (8000 Series chassis and installed components) does not exceed the Class A limits for radio-noise
emissions from digital apparatus as set out in the Radio Interference Regulations of the Canadian Department of
Communications.
Règlement sur le brouillage radioélectrique du ministère des Communications
Cet appareil numérique (8000 Series chassis) respecte les limites de bruits radioélectriques visant les appareils
numériques de classe A prescrites dans le Règlement sur le brouillage radioélectrique du ministère des Communications
du Canada.
CE marking statement (Europe only)
EN 55 022 statements
This is to certify that the Nortel Networks 8000 Series chassis and components installed within the chassis are shielded
against the generation of radio interference in accordance with the application of Council Directive 89/336/EEC.
Conformity is declared by the application of EN 55 022 Class A (CISPR 22).
Warning: This is a Class A product. In a domestic environment, this product may cause radio interference, in which
case, the user may be required to take appropriate measures.
Achtung: Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses Gerätes
Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende Gegenmaßnahmen verantwortlich ist.
Attention: Ceci est un produit de Classe A. Dans un environnement domestique, ce produit risque de créer des
interférences radioélectriques, il appartiendra alors à l’utilisateur de prendre les mesures spécifiques appropriées.
EN 55 024 statement
This is to certify that the Nortel Networks 8000 Series chassis is shielded against the susceptibility to radio interference
in accordance with the application of Council Directive 89/336/EEC. Conformity is declared by the application of
EN 55 024 (CISPR 24).
EC Declaration of Conformity
This product conforms to the provisions of the R&TTE Directive 1999/5/EC.
VCCI statement (Japan/Nippon only)
This is a Class A product based on the standard of the Voluntary Control Council for Interference (VCCI) for
information technology equipment. If this equipment is used in a domestic environment, radio disturbance may arise.
When such trouble occurs, the user may be required to take corrective actions.

4
316314-E Rev 01
BSMI statement for 8010, 8006 and 8003 chassis (Taiwan only)
This is a Class A product based on the standard of the Bureau of Standards, Metrology and Inspection (BSMI) CNS
13438, Class A.
MIC notice for 8010, 8006, 8003 chassis (Republic of Korea only)
This device has been approved for use in Business applications only per the Class A requirements of the Republic of
Korea Ministry of Information and Communications (MIC). This device may not be sold for use in a non-business
application.

5
Installing and Maintaining the Passport 8000 Series Chassis
National safety statements of compliance
CE marking statement (Europe only)
EN 60 950 statement
This is to certify that the Nortel Networks 8000 Series chassis and components installed within the chassis are in
compliance with the requirements of EN 60 950 in accordance with the Low Voltage Directive. Additional national
differences for all European Union countries have been evaluated for compliance. Some components installed within the
8000 Series chassis may use a nickel-metal hydride (NiMH) and/or lithium-ion battery. The NiMH and lithium-ion
batteries are long-life batteries, and it is very possible that you will never need to replace them. However, should you
need to replace them, refer to the individual component manual for directions on replacement and disposal of the battery.
NOM statement 8010, 8006, and 8003 chassis (Mexico only)
The following information is provided on the devices described in this document in compliance with the safety
requirements of the Norma Oficial Méxicana (NOM):
Exporter: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara CA 95054 USA
Importer: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Tel: [phone]
Fax: [phone]
Input: Model 8003AC:
100-240 VAC, 50-60 Hz, 9 A max. per power supply
Model 8004AC:
100-240 VAC, 50 to 60 Hz, 12-6 A max. per power supply
single supply, single supply + one redundant supply, two supplies, or two + one redundant
supply configuration
Model 8005AC:
100 to 120 VAC, 50 to 60 Hz, 16 A max. per power supply
200 to 240 VAC, 50 to 60 Hz, 9.5 A max. per power supply
single supply, single supply + one redundant supply, two supplies, or two + one redundant
supply configuration
Model 8004DC:
-48 VDC, 29 A
single supply, single supply + one redundant supply, two supplies, or two + one redundant
supply configuration

6
316314-E Rev 01
Model 8005DC:
-48 VDC, 42 A
single supply, single supply + one redundant supply, two supplies, or two + one redundant
supply configuration
Información NOM (unicamente para México)
La información siguiente se proporciona en el dispositivo o en los dispositivos descritos en este documento, en
cumplimiento con los requisitos de la Norma Oficial Méxicana (NOM):
Exportador: Nortel Networks, Inc.
4655 Great America Parkway
Santa Clara, CA 95054 USA
Importador: Nortel Networks de México, S.A. de C.V.
Avenida Insurgentes Sur #1605
Piso 30, Oficina
Col. San Jose Insurgentes
Deleg-Benito Juarez
México D.F. 03900
Tel: [phone]
Fax: [phone]
Embarcar a: Model 8003AC:
100-240 VCA, 50-60 Hz, 9 A max. por fuente de poder
Model 8004AC:
100-240 VCA, 50 - 60 Hz, 12-6 A max. por fuente de poder
una fuente, una fuente + configuraciones de una fuente redundante, dos fuentes o dos +
configuraciones de una fuente redundante
Model 8005AC:
100 - 120 VCA, 50 -60 Hz, 16 A max. por fuente de poder
200 - 240 VCA, 50 - 60 Hz, 9.5 A max. por fuente de poder
una fuente, una fuente + configuraciones de una fuente redundante, dos fuentes o dos +
configuraciones de una fuente redundante
Model 8004DC:
-48 VCD, 29 A
una fuente, una fuente + configuraciones de una fuente redundante, dos fuentes o dos +
configuraciones de una fuente redundante
Model 8005DC:
-48 VCD, 42 A
una fuente, una fuente + configuraciones de una fuente redundante, dos fuentes o dos +
configuraciones de una fuente redundante

7
Installing and Maintaining the Passport 8000 Series Chassis
Nortel Networks Inc. software license agreement
This Software License Agreement (“License Agreement”) is between you, the end-user (“Customer”) and Nortel
Networks Corporation and its subsidiaries and affiliates (“Nortel Networks”). PLEASE READ THE FOLLOWING
CAREFULLY. YOU MUST ACCEPT THESE LICENSE TERMS IN ORDER TO DOWNLOAD AND/OR USE THE
SOFTWARE. USE OF THE SOFTWARE CONSTITUTES YOUR ACCEPTANCE OF THIS LICENSE
AGREEMENT. If you do not accept these terms and conditions, return the Software, unused and in the original shipping
container, within 30 days of purchase to obtain a credit for the full purchase price.
“Software” is owned or licensed by Nortel Networks, its parent or one of its subsidiaries or affiliates, and is copyrighted
and licensed, not sold. Software consists of machine-readable instructions, its components, data, audio-visual content
(such as images, text, recordings or pictures) and related licensed materials including all whole or partial copies. Nortel
Networks grants you a license to use the Software only in the country where you acquired the Software. You obtain no
rights other than those granted to you under this License Agreement. You are responsible for the selection of the
Software and for the installation of, use of, and results obtained from the Software.
1. Licensed Use of Software. Nortel Networks grants Customer a nonexclusive license to use a copy of the Software
on only one machine at any one time or to the extent of the activation or authorized usage level, whichever is applicable.
To the extent Software is furnished for use with designated hardware or Customer furnished equipment (“CFE”),
Customer is granted a nonexclusive license to use Software only on such hardware or CFE, as applicable. Software
contains trade secrets and Customer agrees to treat Software as confidential information using the same care and
discretion Customer uses with its own similar information that it does not wish to disclose, publish or disseminate.
Customer will ensure that anyone who uses the Software does so only in compliance with the terms of this Agreement.
Customer shall not a) use, copy, modify, transfer or distribute the Software except as expressly authorized; b) reverse
assemble, reverse compile, reverse engineer or otherwise translate the Software; c) create derivative works or
modifications unless expressly authorized; or d) sublicense, rent or lease the Software. Licensors of intellectual property
to Nortel Networks are beneficiaries of this provision. Upon termination or breach of the license by Customer or in the
event designated hardware or CFE is no longer in use, Customer will promptly return the Software to Nortel Networks or
certify its destruction. Nortel Networks may audit by remote polling or other reasonable means to determine Customer’s
Software activation or usage levels. If suppliers of third party software included in Software require Nortel Networks to
include additional or different terms, Customer agrees to abide by such terms provided by Nortel Networks with respect
to such third party software.
2. Warranty. Except as may be otherwise expressly agreed to in writing between Nortel Networks and Customer,
Software is provided “AS IS” without any warranties (conditions) of any kind. NORTEL NETWORKS DISCLAIMS
ALL WARRANTIES (CONDITIONS) FOR THE SOFTWARE, EITHER EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABLITITY AND FITNESS FOR A
PARTICULAR PURPOSE AND ANY WARRANTY OF NON-INFRINGEMENT. Nortel Networks is not obligated to
provide support of any kind for the Software. Some jurisdictions do not allow exclusion of implied warranties, and, in
such event, the above exclusions may not apply.
3. Limitation of Remedies. IN NO EVENT SHALL NORTEL NETWORKS OR ITS AGENTS OR SUPPLIERS
BE LIABLE FOR ANY OF THE FOLLOWING: a) DAMAGES BASED ON ANY THIRD PARTY CLAIM; b) LOSS
OF, OR DAMAGE TO, CUSTOMER’S RECORDS, FILES OR DATA; OR c) DIRECT, INDIRECT, SPECIAL,
INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES (INCLUDING LOST PROFITS OR SAVINGS),
WHETHER IN CONTRACT, TORT OR OTHERWISE (INCLUDING NEGLIGENCE) ARISING OUT OF YOUR
USE OF THE SOFTWARE, EVEN IF NORTEL NETWORKS, ITS AGENTS OR SUPPLIERS HAVE BEEN
ADVISED OF THEIR POSSIBILITY. The forgoing limitations of remedies also apply to any developer and/or supplier
of the Software. Such developer and/or supplier is an intended beneficiary of this Section. Some jurisdictions do not
allow these limitations or exclusions and, in such event, they may not apply.
4. General
a) If Customer is the United States Government, the following paragraph shall apply: All Nortel Networks Software
available under this License Agreement is commercial computer software and commercial computer software
documentation and, in the event Software is licensed for or on behalf of the United States Government, the respective

8
316314-E Rev 01
rights to the software and software documentation are governed by Nortel Networks standard commercial license in
accordance with U.S. Federal Regulations at 48 C.F.R. Sections 12.212 (for non-DoD entities) and 48 C.F.R. 227.7202
(for DoD entities).
b) Customer may terminate the license at any time. Nortel Networks may terminate the license if Customer fails to
comply with the terms and conditions of this license. In either event, upon termination, Customer must either return the
Software to Nortel Networks or certify its destruction.
c) Customer is responsible for payment of any taxes, including personal property taxes, resulting from Customer’s use
of the Software. Customer agrees to comply with all applicable laws including all applicable export and import laws and
regulations.
d) Neither party may bring an action, regardless of form, more than two years after the cause of the action arose.
e) The terms and conditions of this License Agreement form the complete and exclusive agreement between Customer
and Nortel Networks.
f) This License Agreement is governed by the laws of the country in which Customer acquires the Software. If the
Software is acquired in the United States, then this License Agreement is governed by the laws of the state of New York.

Revision history
March 2006
CR Q01300584: Change in documentation: Removed Pressing the Reset button causes a warm
restart. Added the following Note: Pressing the Reset button causes a cold restart.

11
Installing and Maintaining the Passport 8000 Series Chassis
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Text conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hard-copy technical manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
How to get help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 1
Passport 8000 Series chassis hardware components . . . . . . . . . . . . . . . . 23
8010co chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8010 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8006 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8003 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fan trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Chapter 2
Installing the 8010, 8006, and 8003 chassis . . . . . . . . . . . . . . . . . . . . . . . . 35
Preparing to install the 8010, 8006, and 8003 chassis . . . . . . . . . . . . . . . . . . . . . . . . 35
Shipment contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Supplying equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Management console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Hardware for mounting the 8010, 8006, 8003 chassis in an equipment rack . 40
Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
AC input electrical requirements (8010, 8006 and 8003 chassis) . . . . . . . . . . 41
DC input electrical requirements (8010 and 8006 chassis) . . . . . . . . . . . . . . . 41
Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installing the chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12 Contents
316314-E Rev 01
Positioning the 8010, 8006, and 8003 chassis on a flat surface . . . . . . . . . . . . . . 42
Mounting the 8010, 8006, and 8003 chassis in an equipment rack . . . . . . . . . . . . 43
Installing the cable guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 3
Installing the 8010co chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Preparing to install the 8010co chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Shipment contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Supplying equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Hardware for mounting the chassis in an equipment rack . . . . . . . . . . . . . . . 56
Management console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
AC input electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
DC input electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Installing the chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Mounting the 8010co chassis in a two-post rack . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mounting the 8010co chassis in a 19-inch rack . . . . . . . . . . . . . . . . . . . . . . . 61
Mounting the 8010co chassis in a Hendry rack . . . . . . . . . . . . . . . . . . . . . . . 64
Installing the cable management brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Grounding the 8010co chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Connecting the ground cables to the rack grounding strip . . . . . . . . . . . . . . . . . . 75
Chapter 4
Operating the Passport 8000 Series switch . . . . . . . . . . . . . . . . . . . . . . . . 77
Turning the Passport 8000 Series switch on and off . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Turning DC power supplies on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Turning AC power supplies on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Verifying a successful installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Configuring the chassis to operate in default, M, or R mode . . . . . . . . . . . . . . . . . . . . 82
Resetting the Passport 8000 Series switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Installing removable flash memory cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Removing removable flash memory cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Contents 13
Installing and Maintaining the Passport 8000 Series Chassis
Protecting memory card files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Replacing an air filter (8010co chassis only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Removing and inserting an air filter (8010co chassis only) . . . . . . . . . . . . . . . . . . 88
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
LED indications of problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Apparent module failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Module failure work around 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Module failure work around 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Failure to get a login prompt from the Console port . . . . . . . . . . . . . . . . . . . . . . . 92
Cable connection problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10BASE-T cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
100BASE-T and 1000BASE-T cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
GBIC cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Appendix A
Technical specifications for the Passport 8000 Series Chassis . . . . . . . . 95
Model 8003AC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
AC input power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
DC output power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Model 8004AC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
AC input power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
DC output power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Model 8005AC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
AC input power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
DC output power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Model 8004DC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
DC input power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
DC output power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Model 8005DC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
DC input power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
DC output power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Passport 8600 component input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Input power consumption example: 8010 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8004AC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8004DC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

14 Contents
316314-E Rev 01
Input power consumption example: 8006 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8005AC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8005DC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8010co chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Network Equipment Building Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Environmental specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Maximum airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
International regulatory requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Electromagnetic emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Electromagnetic immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Safety agency certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8010 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Environmental specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
International regulatory requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Electromagnetic emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Electromagnetic immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Safety agency certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8006 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Environmental specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
International regulatory requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electromagnetic emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electromagnetic immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Safety agency certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
8003 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Environmental specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
International regulatory requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Electromagnetic emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Electromagnetic immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Safety agency certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

15
Installing and Maintaining the Passport 8000 Series Chassis
Figures
Figure 1 8010co chassis and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 2 8010 chassis and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 3 8006 chassis and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 4 8003 chassis and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 5 Items in the 8010 chassis shipping container . . . . . . . . . . . . . . . . . . . . . . 37
Figure 6 Items in the 8006 chassis shipping container . . . . . . . . . . . . . . . . . . . . . . 38
Figure 7 Items in the 8003 chassis shipping container . . . . . . . . . . . . . . . . . . . . . . 39
Figure 8 Positioning the rack-mounting brackets: 8010 chassis . . . . . . . . . . . . . . . 44
Figure 9 Positioning the rack-mounting brackets: 8006 chassis . . . . . . . . . . . . . . . 44
Figure 10 Positioning the rack-mounting brackets: 8003 chassis . . . . . . . . . . . . . . . 45
Figure 11 Attaching the rack-mounting brackets to the chassis: 8010 chassis . . . . . 45
Figure 12 Attaching the rack-mounting brackets to the chassis: 8006 chassis . . . . . 45
Figure 13 Attaching the rack-mounting brackets to the chassis: 8003 chassis . . . . . 46
Figure 14 Aligning the rack-mounting brackets with the equipment rack:
8010 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 15 Aligning the rack-mounting brackets with the equipment rack:
8006 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 16 Aligning the rack-mounting brackets with the equipment rack:
8003 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 17 Installing the 8010 chassis in an equipment rack . . . . . . . . . . . . . . . . . . . 48
Figure 18 Installing the 8006 chassis in an equipment rack . . . . . . . . . . . . . . . . . . . 48
Figure 19 Installing the 8003 chassis in an equipment rack . . . . . . . . . . . . . . . . . . . 49
Figure 20 Loosening the rack-mounting screws: 8010 chassis . . . . . . . . . . . . . . . . 49
Figure 21 Loosening the rack-mounting screws: 8006 chassis . . . . . . . . . . . . . . . . 50
Figure 22 Loosening the rack-mounting screws: 8003 chassis . . . . . . . . . . . . . . . . 50
Figure 23 Sliding the cable guide onto the screws (8010 and 8006 chassis) . . . . . . 50
Figure 24 Sliding the cable guide onto the screws: 8003 chassis . . . . . . . . . . . . . . 51
Figure 25 Securing the cable guide to the chassis: 8010 chassis . . . . . . . . . . . . . . 51
Figure 26 Securing the cable guide to the chassis: 8006 chassis . . . . . . . . . . . . . . 51
Figure 27 Securing the cable guide to the chassis: 8003 chassis . . . . . . . . . . . . . . 52

16 Figures
316314-E Rev 01
Figure 28 Accessories in the 8010co chassis shipping container . . . . . . . . . . . . . . 55
Figure 29 Two 8010co chassis with BIP in a two-post rack . . . . . . . . . . . . . . . . . . . 60
Figure 30 Installing the installation shelf in a 19-inch equipment rack . . . . . . . . . . . 62
Figure 31 Installing the 8010co chassis in a 19-inch two-post rack . . . . . . . . . . . . . 63
Figure 32 Installing the installation shelf in a Hendry rack . . . . . . . . . . . . . . . . . . . . 64
Figure 33 Removing the mounting rails from the 8010co chassis . . . . . . . . . . . . . . 65
Figure 34 Installing the mounting rails for a Hendry rack . . . . . . . . . . . . . . . . . . . . . 66
Figure 35 Installing cable management brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 36 Location of 8010co chassis ground studs . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 37 Chassis and 8004DC power supply grounding example . . . . . . . . . . . . . 71
Figure 38 Chassis and AC power supply grounding example . . . . . . . . . . . . . . . . . 73
Figure 39 Rack grounding strip example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 40 DC power supply power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 41 Reset button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 42 Inserting a removable flash memory card: 8010co chassis . . . . . . . . . . . 84
Figure 43 Inserting a removable flash memory card: 8010, 8006, and 8003 chassis 84
Figure 44 Removing a removable flash memory card: 8010co chassis . . . . . . . . . . 85
Figure 45 Removing a removable flash memory card: 8010, 8006, 8003 chassis . . 86
Figure 46 Memory card read-write protect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 47 Inserting an air filter into the 8010co chassis . . . . . . . . . . . . . . . . . . . . . . 89
Figure 48 DCE/DTE switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

17
Installing and Maintaining the Passport 8000 Series Chassis
Tables
Table 1 Number of fan trays installed each chassis . . . . . . . . . . . . . . . . . . . . . . . 33
Table 2 Chassis shipping accessories: 8010, 8006, 8003 . . . . . . . . . . . . . . . . . . 36
Table 3 Electrical requirements for the DC models . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 4 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 5 Chassis weight including components and cables . . . . . . . . . . . . . . . . . . 42
Table 6 Maximum number of chassis in 7-foot rack . . . . . . . . . . . . . . . . . . . . . . . 43
Table 7 Number of rack units to allocate for chassis . . . . . . . . . . . . . . . . . . . . . . . 46
Table 8 8010co chassis shipping accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Table 9 DC power requirement for BIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 10 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 11 Item description for chassis and 8004DC power supply grounding . . . . . 72
Table 12 Item description for chassis and AC power supply grounding . . . . . . . . . 74
Table 13 8010co air filter physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Table 14 LED problem indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Table 15 Passport 8600 components input power . . . . . . . . . . . . . . . . . . . . . . . . 101
Table 16 Input power consumption sample configuration: 8010 chassis . . . . . . . 102
Table 17 8004AC power supply example at 200-240VAC . . . . . . . . . . . . . . . . . . . 103
Table 18 8004DC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Table 19 Input power-consumption sample configuration: 8006 chassis . . . . . . . 104
Table 20 8005AC power supply example at 100-120VAC . . . . . . . . . . . . . . . . . . . 104
Table 21 8005AC power supply example at 200-240VAC . . . . . . . . . . . . . . . . . . . 105
Table 22 8005DC power supply example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

18 Tables
316314-E Rev 01

19
Installing and Maintaining the Passport 8000 Series Chassis
Preface
The Nortel Networks* Passport 8000 Series chassis provides the physical
framework for the Passport 8000 Series switch modules. When switch modules
are installed in the chassis, the resulting network switch provides a range of data
speeds and high-performance switching and routing features.
This guide provides instructions on how to install the Passport 8000 Series chassis
in an equipment rack and how to install and replace fan trays, power supplies,
modules, gigabit interface converters, and media-dependent adapters. This guide
also describes some of the routine tasks of operating the Passport 8000 Series
switch and includes technical specifications for the chassis and modules.
Before you begin
This guide is intended for qualified service personnel who are installing a Passport
8000 Series switch in a Passport 8000 Series chassis for the first time or who need
to install or replace any Passport 8000 Series customer-replaceable unit (CRU) in
the chassis.
Before installing the Passport 8000 Series chassis, ensure that all network wiring
has been installed on the premises using standard cable-system practices.

20 Preface
316314-E Rev 01
Text conventions
This guide uses the following text conventions:
Hard-copy technical manuals
You can print selected technical manuals and release notes free, directly from the
Internet. Go to the www.nortel.com/documentation URL. Find the product for
which you need documentation. Then locate the specific category and model or
version for your hardware or software product. Use Adobe* Acrobat Reader* to
open the manuals and release notes, search for the sections you need, and print
them on most standard printers. Go to Adobe Systems at the www.adobe.com
URL to download a free copy of the Adobe Acrobat Reader.
bold Courier text Indicates command names and options and text that
you need to enter.
Example: Use the dinfo command.
Example: Enter show ip {alerts|routes}.
italic text Indicates new terms, book titles, and variables in
command syntax descriptions. Where a variable is two
or more words, the words are connected by an
underscore.
Example: If the command syntax is
show at <valid_route>, valid_route is one
variable and you substitute one value for it.
Note: For a list of related publications, see the release notes that
accompany your software.