North Star M2827271A User manual

M2827271A
Owner’s Manual
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tow Behind Sprayer: For outdoor use with agricultural
pesticides and other liquids**
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in vehicle handling when towing filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
ALWAYS keep a fire extinguisher rated “ABC” nearby
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
**This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees or dust control, and
water-based non-flammable sealants or stains for outdoor wood surfaces. The sprayer will be damaged and warranty voided if used to
apply bleach, chlorine, ice control chemicals, or any petroleum based product (gasoline, diesel, kerosene, oil). The sprayer should not be
used to transfer any product intended for human consumption. WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR
OTHER PURPOSES ONCE IT HAS BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank
liner or sprayer components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected effects on
future uses. For example, spraying water or other liquids that are contaminated with residual pesticide may result in unforeseen hazards
to plant or animal life. This sprayer should not be used by people with reduced physical, sensory or mental capabilities or lack of
experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 2827271, 2827272
SERIAL NUMBER: _____________

Hazard Signal Word Definitions
2

Table of Contents
3
Intended Use .............................................................................................................................................. 4
Summary of Important Safety Information............................................................................................. 5
During Assembly
During Operation
•General Chemical Safety
•Chemical Application Safety
•Towing Safety
•Chemical Accident Procedures
Warning Label Locations...........................................................................................................................8
Component Inventory
Unpacking................................................................................................................................................................9
Unpacking the Manual Bag ...................................................................................................................................10
Assembly
Step One: Attach wheels to cart.............................................................................................................................11
Step Two: Attach tongue assembly to sprayer assembly .......................................................................................11
Step Three: Attach gun clips..................................................................................................................................12
Step Four: Install gun fitting..................................................................................................................................12
Step Five: Attach the spray gun to the gun hose....................................................................................................12
Step Six: Install nozzle bracket mounts to sprayer assembly.................................................................................13
Step Seven: Attach nozzle bracket to nozzle bracket mounts................................................................................13
Step Eight: Install broadcast nozzles .....................................................................................................................13
Step Nine: Attach sprayer to vehicle......................................................................................................................14
Step Ten: Check and test completed assembly ......................................................................................................14
Machine Components............................................................................................................................... 15
Operation
Important Safety Information - Operation....................................................................................... 16
•General Chemical Safety
•Chemical Application Safety
•Towing Safety
•Chemical Accident Procedures
Preparing the Sprayer for Each Use..................................................................................................20
Step One: Inspect/Repair ..................................................................................................................................20
Step Two: Fueling.............................................................................................................................................21
Using the Sprayer
Step One: Assess wind conditions and clear work area....................................................................................22
Step Two: Fill the sprayer.................................................................................................................................22
Step Three: Operate the sprayer........................................................................................................................24
Step Four: Clean sprayer and decontaminate after use .....................................................................................29
Storage .......................................................................................................................................................31
Preparing for storage
Removing from storage
Troubleshooting........................................................................................................................................32
Specifications............................................................................................................................................. 33
Parts Breakdown –Exploded View.........................................................................................................34
Appendix A: Broadcast Spray Calibration Tables................................................................................36
Limited Warranty.....................................................................................................................................37
California Proposition 65 Information ...................................................................................................38

Intended Use
4
The sprayer is intended for use in spraying agricultural pesticides and other non-
flammable liquids.
SPRAYING PESTICIDES:
Pesticides are hazardous chemicals that must be handled with caution as directed
throughout this manual and on the pesticide label. Pesticides are regulated by the United
States Environmental Protection Agency (EPA) and defined as:
Any substance or mixture of substances intended for preventing, destroying, repelling,
or mitigating any pest. Though often misunderstood to refer only to insecticides, the
term pesticide is a comprehensive term that applies to insecticides, herbicides,
fungicides, and various other substances used to control pests.
The sprayer is intended for use in spraying pesticides in liquid form only. The sprayer is
NOT intended for use in spraying pesticides in dry or aerosolized form, or for use with
fumigants.
Some formulations of liquid pesticides do not remain in solution and should be agitated
to maintain a uniform mix. This sprayer is equipped with an agitator that should be used
when spraying pesticides classified as “flowable” (“F” or “L”), “wettable powder” (“WP”
or “W”), “emulsion” (“EC” or “E”), “microencapsulated” (“M”), or water dispersible
granules (“WDG” or “DF”). (See pesticide label to determine its classification.)
This sprayer comes equipped with a spot spray gun and broadcast nozzles. Use the spot
spray gun if you desire to apply pesticide only on specific plants. Use the broadcast
nozzles if you wish to spray large ground areas.
SPRAYING OTHER LIQUIDS:
In addition to spraying pesticides, this sprayer may be used to spray other non-lammable
liquids. Example uses include: watering plants/trees or spraying water for dust control, or
applying water-based, non-flammable sealant or stain to outdoor wood surfaces. WE
RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES
ONCE IT HAS ALREADY BEEN USED FOR SPRAYING PESTICIDES. Any
chemical will leave some residual in the tank liner or sprayer components, even after the
sprayer has been properly cleaned. These residual chemicals can have unexpected effects
on future uses. For example, spraying water or other liquids that are contaminated with
residual pesticide may result in unforeseen hazards to plant or animal life.
NOTE: The sprayer will be damaged and warranty voided if used to apply bleach,
chlorine, ice control chemicals, or any petroleum based product (gasoline, diesel,
kerosene, oil).
Contact NorthStar Product Support at 1-800-270-0810 for any questions
about the appropriate use of the sprayer and/or optional accessories.

Summary of Important Safety Information
5
WARNING
Read and understand this owner’s manual completely before using the sprayer. Read
each chemical label’s instructions before handling the chemical.
Improper use of the sprayer or handling of chemicals could result in serious injury or
illness for the operator or nearby persons/animals, or cause damage to the environment.
LISTED BELOW is a summary of safety information of particular importance. See individual
sections of this owner’s manual for more details.
-------------------------------------- DURING ASSEMBLY -------------------------------
•CHECK and TEST completed assembly as directed in this manual. Serious injury could result from chemical
leaks if sprayer is improperly assembled.
•DO NOT MODIFY sprayer design.
------------------------------------- DURING OPERATION ------------------------------
General Chemical Safety
•READ and FOLLOW each chemical label’s instructions and warnings.
•AVOID inhaling, ingesting, or coming into contact with any chemicals.
•KNOW applicable licensing and regulatory requirements for the chemical you plan to use.
•KNOW emergency procedures before handling chemicals. Carefully review “Chemical Accident
Procedures” listed below and later in this manual. Also see First Aid instructions on the chemical label.
•WEAR protective clothing, eye protection, and chemical resistant gloves when filling, using and cleaning the
sprayer. Wear additional protective gear, such as facemask or apron, as recommended on the chemical label.
•EXERCISE EXTRA CAUTION around children and pets. Pesticides are especially toxic to them. Keep
sprayer and spray materials away from them at all times.
•DO NOT MIX OR POUR chemicals in an enclosed, unventilated area
•DO NOT USE flammable or corrosive chemicals in the sprayer.
•FLUSH the sprayer before switching chemicals in order to prevent dangerous chemical interactions.
•STORE pesticides in a correctly labeled container and in a secure location.
•MONITOR the health of operators frequently exposed to pesticides, as recommended by the chemical label
or local/federal regulations.
Chemical Application Safety
Before Spraying
•INSPECT and PREPARE sprayer before each use as directed in this manual.
•FOLLOW INSTRUCTIONS for SAFELY FUELING the engine. Gasoline is flammable and can explode.
Always use caution when handling gasoline.
•DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release.
•MAKE SURE BROADCAST NOZZLES ARE ORIENTED to spray straight down before starting the
sprayer. An incorrectly positioned broadcast nozzle may spray chemicals on you or others.
•DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift.
•CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended
on chemical label.
•KEEP sprayer and spray materials away from children/pets. Pesticides can be especially toxic to children
and animals.
•DO NOT ALLOW anyone younger than 16 to operate sprayer since pesticides are especially toxic to
children.

Summary of Important Safety Information (continued)
6
During Spraying
•DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide
can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources.
•DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling
chemicals and spraying.
•NEVER POINT THE SPRAY GUN at people or animals.
•ALWAYS HOLD THE SPRAY GUN FIRMLY when using it to spray at higher pressures in order to
prevent gun from whipping. Keep good footing and balance at all times.
•EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets.
•CLEAN up spills immediately per instructions on the chemical label.
•TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system
pressure before leaving sprayer unattended.
•SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective
equipment and follow safety instructions.
After Spraying
•CLEAN sprayer immediately after use according to the directions provided in this manual.
•DECONTAMINATE yourself after you are done spraying and have cleaned the sprayer. Wash all exposed
areas of the body with soap and water, and remove and launder clothing.
•DISPOSE OF or STORE remaining chemicals in secure storage with correctly marked container.
Towing Safety
•READ towing safety instructions in your towing vehicle manual.
•DO NOT ALLOW drivers younger than 16 to operate the towing vehicle with the filled sprayer attached.
•MAKE SURE SPRAYER IS SECURELY ATTACHED to vehicle.
•EXERCISE CAUTION in vehicle handling when towing filled sprayer to avoid loss of control or sprayer
overturning.
oKeep speed to a minimum so you can maintain control. Reduce speed prior to turns.
oAllow for wider turns and for more distance to stop.
oAvoid any sudden steering maneuvers, starts, or stops that could create sway.
•SLOW DOWN and EXERCISE EXTRA CAUTION on sloped or uneven terrain. Pick the most level route
possible. Drive up and down slopes when necessary, rather than across. Use a vehicle equipped with a roll over
protection system (ROPS) if you will be working on non-level terrain.
•BE AWARE of the added length of the sprayer and that visibility may be reduced when making turns or
backing up.
•DO NOT RIDE or TRANSPORT cargo on the sprayer.
•COMPLY WITH all local, state, and federal towing requirements if you will be towing on public roads.
•TURN OFF both sprayer and vehicle, and SET BRAKES or BLOCK WHEELS before leaving unattended.

Summary of Important Safety Information (continued)
7
Chemical accident procedures
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or
spills. See instructions below:
Sprayer leak
If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer
and follow directions below, as applicable.
Bodily chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray directly
onto a person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes –immediately flush with water.
b) Skin –wash all contaminated skin surfaces with soap and water.
c) Clothing –remove contaminated clothing. Dispose of heavily contaminated
clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences symptoms of
harmful effects. Bring the chemical label for reference.
Poisoning by
ingestion or
inhalation
In case of poisoning from ingestion or inhalation:
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel because you
may become incapacitated.
2. Immediately follow first aid instructions on chemical label.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-1222. Have
the chemical label available for reference.
Chemical spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any specific clean-up instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.
- State pesticide regulatory agency. In the U.S., call the National Pesticide Info. Ctr.
at 800-858-7378 for assistance in contacting your state’s agency.
------------------- DURING STORAGE / TROUBLESHOOTING ------------------
•PREPARE THE SPRAYER FOR STORAGE according to the instructions in this manual.
•SELECT a well-ventilated STORAGE AREA away from sources of heat, flame, or sparks. Gasoline
vapors can ignite and cause a fire.
•READ and FOLLOW the safety rules for troubleshooting / servicing the sprayer to avoid accidental
exposure to chemical and risk of electric shock.

Warning Label Location
8
Part #
Description
ST08
Engine Warning
777499
Warning Decal
305546
Hot Muffler Decal
39259
CO Warning
READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble,
test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be
handled carefully.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical contact,
poisoning, and spills are all situations which require immediate response.
AVOID inhaling, injesting, or coming into contact with any chemicals.
EXERCISE CAUTION in vehicle handling. Vehicle will be less stable and handle very differently with
filled sprayer attached.
DO NOT TURN ON power to sprayer until ready to spray in order to avoid inadvertent spray release.
WARNING
Improper use of the sprayer or handling of chemicals could result in serious injury or illness to the operator
or nearby persons/animals, or could cause damage to the environment.
Replace this label if damaged or destroyed. Call 1-800-270-0810 to order replacement label.
WARNING
BURN HAZARD
Do not touch hot muffler.
PN 305546
WARNING
POISONOUS GAS
This product's use gives off carbon
monoxide, an odorless gas that can
kill you.
ONLY use outdoors and away
from air intakes.
NEVER use inside homes, garages
or sheds. EVEN IF you run a fan or
open doors and windows.
See product manual for more details.
PN 39259

Unpacking
9
Closely inspect all contents in the shipping carton.
Note that some parts are shipped inside the tank.
•If you have missing or damaged components, please contact NorthStar Product Support at
1-800-270-0810.
Gun hose
Sprayer Assembly
Tires
Tongue Assembly
Spray Gun
Manual Bag
Hitch
Nozzle Bracket
Nozzle Bracket
Mounts

Unpacking the Manual Bag
10
Axle Washer (2)
5/16 Nut (14)
Gun Fitting
Gun Clip (2)
Agitator Tip (4)
Hose Clamp (2)
Gun Clip Screw (2)
5/16 x 1” Bolt (4)
5/16 x 3/4” Bolt (10)
Wing Nut (8)
Axle Pin (2)
Left Broadcast
Nozzle –1400PSL
Nozzle Nut (2)
Nozzle Adapter (2)
U-Bolt (4)
Right Broadcast
Nozzle–1400PSR
The following items are shipped in the manual bag.

Assembly
11
Cart axle
Axle washer
Tire
Axle pin
Step One: Attach wheels to cart
1. Remove the protective rubber caps
from the ends of the cart axle.
2. Slide the tire onto the cart axle.
3. Slide the axle washer onto the cart axle.
4. Insert the axle pin into the cross hole on
the cart axle.
Step Two: Attach tongue assembly to sprayer assembly
1. Maneuver the tongue assembly into the position shown. Be careful not to pull the hoses.
2. Attach the tongue assembly to the sprayer assembly with (6) 5/16 x ¾” bolts and nuts.
3. Attach the hitch to the tongue assembly with (4) 5/16 x ¾” bolts and nuts.
Note: There are several positions for the
hitch to attach to the tongue assembly.
Choose the position that makes the sprayer
level when attached to the tow vehicle.
5/16 Nut
Tongue assembly
5/16 x ¾” Bolt
Sprayer
assembly
Tongue Assembly
5/16 x ¾” Bolt
5/16 Nut
Hitch
Hitch

Assembly (continued)
12
Step Three: Attach gun clips
Attach the gun clips to the sprayer assembly with the gun clip screws.
Step Four: Install gun fitting
Remove the shipping plug and replace with gun fitting. Hand tighten, then 2 turns with wrench.
Step Five: Attach the spray gun to the gun hose
1. Attach the gun hose to the gun fitting with a hose clamp. (Follow hose clamp instructions below.)
2. Attach the gun hose to the spray gun with a hose clamp. (Follow hose clamp instructions below.)
3. Wrap the gun hose around the hose wrap.
Gun clip
Gun clip screw
Gun fitting
Shipping plug
Spray gun
Hose clamp
Hose clamp
Gun hose
Hose clamp installation instructions:
1. Slide hose clamp over the end of the hose.
2. Push the hose onto the hose barb.
3. Slide the hose clamp over the hose barb.
4. Tighten the hose clamp.

Assembly (continued)
13
Step Six: Install nozzle bracket mounts to sprayer assembly
Use (4) 5/16 x 1” bolts and (4) 5/16 nuts to attach nozzle bracket mounts. Tighten to 20 ft-lbs.
Step Seven: Attach nozzle bracket to nozzle bracket mounts
Use (8) U-bolts and (8) wing nuts to attach nozzle bracket.
Step Eight: Install broadcast nozzles
1. Insert fittings from Y-valve through holes in nozzle bracket. Use (2) nozzle nuts to secure.
2. Thread on (2) nozzle adapters.
3. Thread in the right and left broadcast nozzles. Orient as shown.
U-bolt
Wing nut
5/16 Nut
5/16 x 1” Bolt
Right nozzle
bracket mount
Left nozzle
bracket mount
Nozzle
bracket
Right broadcast
nozzle –green
Left broadcast
nozzle –1400PSL
Nozzle adapter
Nozzle nut
Y-valve
Front View
Position
screw at top
Left –
1400PSL
Right –
1400PSR

Assembly (continued)
14
Step Nine: Attach sprayer to vehicle
Secure the sprayer to the tow vehicle with a hitch pin (not included, call 800-270-0810 and order
Item# 2501946).
Step Ten: Check and test completed assembly.
WARNING
Check and test completed assembly
Serious injury could result from chemical leaks if sprayer is improperly
assembled or the design of the sprayer is modified.
Follow the steps below to ensure the sprayer is properly assembled. Never
modify the sprayer design.
1. Check assembly
Check assembly to assure the sprayer is properly assembled and in safe
working condition:
a) Check that the gun clip screws are tight, hose clamps are secure, and tank
straps are properly fastened.
b) While it is unlikely that factory assembled components become loose,
they should also be checked to make sure they are tight.
2. Test with water
Test the system for leaks with water:
a) First read the instructions in this Owner’s Manual for Operation of the
sprayer.
b) Fill the tank with water per the instructions in this manual. Important: The
sprayer should NOT be running when you fill the tank.
c) Check for leaks throughout the system by operating the sprayer per the
instructions in this manual:
i) Turn the sprayer ON. (See Operation Instructions)
ii) Operate the spray gun. (See Operation Instructions)
iii) Adjust the pressure through its full range –to maximum and back. (See
Operation Instructions)
d) If a leak is detected, fix the leak and re-test the system with water.
Hitch pin
(not included)

Machine Components
15
1.) Fill Cap. The fill cap is vented to allow air to enter the tank as the chemical is used, but
doesn’t allow chemical to escape the tank.
2.) Sprayer Tank. The sprayer tank holds the chemical.
3.) Gun Clips. Use the gun clips to store the spray gun.
4.) On/Off Control. Use the on/off control to start or stop engine.
5.) Spray Gun. Use the spray gun to apply chemical to specific areas. The spray pattern is
adjustable from cone to stream by twisting the handle (see Operation Instructions).
6.) Pressure Gauge. The gauge is an indicator of the system pressure.
7.) Agitation Valve. When open, the agitation valve will send flow from the pump to the
agitator inside the tank.
8.) Broadcast Valve. When open, flow will be directed to the broadcast nozzles for broadcast
spraying.
9.) Gun Hose. The gun hose transfers the chemical from the sprayer to the spray gun.
10.) Hitch. The hitch connects the vehicle hitch to the sprayer.
11.) Pressure Regulator. Turn the pressure regulator until the sprayer is running at the desired
pressure. Do not exceed 150 PSI.
12.) Engine. The air-cooled engine powers the pump.
13.) Guard. The guard protects the operator from the moving parts of the system.
14.) Pump. The pump makes the chemical flow to the spray gun.
15.) Strainer. The strainer prevents debris from entering the pump.
16.) Suction Line Ball Valve. The suction line ball valve allows the operator to shut off the fluid
from the tank to clean the strainer.
17.) Tires. The tires have a wide tread to prevent turf damage.
18.) Broadcast Nozzles. The two broadcast nozzles deliver a broadcast spray width of 32 feet.
19.) Lifting Handle. The handle provides a convenient location to lift the sprayer.

Operation –Important Safety Information
16
Now that you have completed and tested your assembly, there is some important safety and health
information you need to know with regard to handling and spraying chemicals, as well as vehicle
handling with the sprayer attached.
WARNING
Carefully read and make sure you understand the following safety information before
using the sprayer.
General Chemical Safety:
WARNING
Pesticides are hazardous chemicals.
Heed the warnings below and follow all instructions carefully.
Improper handling of chemicals can result in serious injury or illness,
or cause damage to the environment.
•Chemical label. ALWAYS READ and FOLLOW all chemical label instructions.
•Licensing/regulation. Refer to any applicable licensing restrictions or state/federal regulations
with regard to the application of the particular chemical you plan to use.
•Emergency procedures. Before handling chemicals, carefully review the “Chemical Accident
Procedures” listed later in this section, as well as the “Statement of Practical Treatment” on the
chemical label.
•Inhalation/contact. ALWAYS take precautions to avoid inhaling or coming into contact with
the chemical.
•Personal protective equipment. ALWAYS wear protective clothing, eye protection, and
chemical-resistant gloves when filling, using and cleaning the sprayer. Wear additional
protective gear (such as facemask or apron) as recommended on the chemical label.
•Children/pets. Pesticides can be especially toxic to children and animals. ALWAYS exercise
extra caution around children. Keep sprayer and all spray materials away from children and
animals.
•Ventilation. ALWAYS ensure there is adequate ventilation when mixing, pouring, or spraying.
•Flammables. NEVER use any flammable chemicals in the sprayer.
•Corrosives. DO NOT use corrosive chemicals in the sprayer. They can weaken the sprayer and
its parts, resulting in leaks. Check with the chemical manufacturer to ensure chemical is
compatible with all components of the sprayer.
•Chemical interaction. ALWAYS flush the sprayer before switching chemicals. Different
chemicals may interact dangerously with each other.
•Chemical storage. ALWAYS store pesticides in a properly labeled container and in a secure
location per the manufacturer’s recommendations.
•Health monitoring. Monitor the health of operators who are frequently exposed to pesticides, as
recommended by the chemical label or local/federal regulations.

Operation –Important Safety Information (continued)
17
Chemical Application Safety:
WARNING
Caution must be used when spraying chemicals to avoid unsafe exposure to
humans and the environment.
Heed the warnings below and follow all instructions carefully.
Before Spraying
•Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the
directions provided in this manual.
•Fueling. Follow instructions in this manual for safely fueling the engine. Gasoline is
flammable and can explode. Always use caution when handling gasoline.
•Keep sprayer off. Do not turn on power to the sprayer until ready to spray in order to avoid
unintentional spray release.
•Broadcast nozzles down. Make sure broadcast nozzles are oriented to spray straight down
before starting the sprayer. An incorrectly positioned broadcast nozzle may spray chemicals on
you or others.
•Wind speed. NEVER spray when wind speed exceeds 4 MPH in order to minimize spray drift.
•Clear area/post. ALWAYS keep the work area clear of people and pets. POST warning
notices to restrict access by the public for the period recommended on chemical label.
•Operator age. You must be 16 years of age or older to operate this sprayer. Pesticides are
especially toxic to children.
During Spraying
•Over application. DO NOT over apply pesticide. Apply at a rate recommended by chemical
manufacturer. Excess pesticide can be dangerous to humans, damage desirable plants, and
contaminate soil and water sources.
•Never point gun. NEVER point the spray gun at people or animals.
•Use firm grip. ALWAYS hold the spray gun with a firm grip when using it to spray at higher
pressures in order to prevent gun from whipping. Keep good footing and balance at all times.
•Children/pets. ALWAYS exercise extra caution when spraying near areas accessible to
children and pets.
•Eating/smoking. DO NOT eat, drink, smoke, rub your eyes, or touch any part of your bare
skin while handling chemicals and spraying.
•Heat/flames. DO NOT spray near open flames or sources of heat.
•Spills. ALWAYS clean up spills immediately per instructions on the chemical label.
•Unattended. ALWAYS turn off vehicle and set brake or block wheels, turn off power to
sprayer, and relieve system pressure before leaving sprayer unattended.
•Troubleshooting. ALWAYS refer to the safety instructions in the Troubleshooting Section
before attempting any repairs.
After Spraying
•Clean sprayer. ALWAYS clean the sprayer immediately after use according to the directions
provided in this manual.
•Decontaminate. ALWAYS decontaminate yourself immediately after you are finished
spraying and handling chemicals. Wash all exposed areas of the body with soap and water
and remove and launder clothing.
•Chemical disposal/storage. ALWAYS dispose of or store remaining chemicals properly as
recommended on the chemical label.

Operation –Important Safety Information (continued)
18
Towing Safety:
WARNING
The filled sprayer is very heavy. It can crush and cause serious injury if
it rolls out of control or tips over.
Follow the instructions below for safely towing the sprayer.
•Read vehicle instructions. Review towing safety instructions in your towing vehicle manual.
•Driver age. You must be 16 years of age or older to operate the towing vehicle with the filled sprayer
attached.
•Securely attached. Be sure sprayer is securely attached to the towing vehicle before towing.
•Tires. Make sure sprayer tires are fully inflated and in good repair before towing. Do not over inflate.
Serious injury could occur if tire explodes. Keep wheel and lug nuts tightened to specified torque.
•Vehicle handling. Be aware that vehicle handling will be affected when towing the filled sprayer.
Exercise caution to avoid loss of control or sprayer overturning:
oKeep speed to a minimum so you can maintain control at all times. Reduce speed prior to turns.
oAllow for wider turns and for more distance to stop.
oAvoid any sudden steering maneuvers, starts, or stops that could create sway.
•Rough or sloped terrain. Slow down and exercise extra caution on rough or sloped terrain in order to
reduce risk of rollover. Pick the most level route possible when transporting across fields. Drive up and
down slopes that cannot be avoided, rather than across. Use a vehicle equipped with a Roll Over
Protection System (ROPS) if you will be operating on non-level terrain.
•Added length. Be aware of the added length of the sprayer.
•Reduced visibility. Be aware that visibility may be reduced with sprayer attached. Be extra cautious
when backing up or turning.
•Ride / transport. Never ride or transport cargo on the sprayer.
•Under the influence. Never tow or operate this sprayer while under the influence of alcohol, drugs, or
medication
•On public roads. If towing on a public road, make sure to comply with all local, state, and federal towing
requirements. It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains or
signage as needed to comply.
•Unattended. Turn off both the sprayer and the towing vehicle, and set the brake or block the wheels,
before leaving the sprayer unattended.
Chemical accident procedures:
WARNING
Before you fill the sprayer, review the following information with regard
to handling accidents.
Chemical spills, sprayer leaks, personal contamination, and poisoning are
accident situations which you may encounter. All require an immediate
response –See instructions below.
Sprayer leak
In the event that the sprayer develops a leak while spraying chemicals, you
must immediately stop spraying.
Turn off power to the sprayer and follow the directions below, as
applicable.

Operation –Important Safety Information (continued)
19
Bodily chemical
contact
Personal contamination can occur when chemicals splash, spill, or spray
directly onto a person.
1. Follow the emergency first aid instructions on the chemical label listed in the
“First Aid” or “Statements of Practical Treatment” section.
General procedures include:
a) Eyes –immediately flush with water or follow other directions as specified
on the chemical label.
b) Skin –immediately wash all contaminated skin surfaces with soap
and water, or follow directions as specified on the chemical label.
c) Clothing –remove contaminated clothing immediately. Dispose of heavily
contaminated clothing per the instructions on the chemical label for safe
chemical/container disposal.
2. Seek medical advice if instructed on the label, or if the victim experiences
symptoms of harmful effects such as burning, swelling, nausea, chest pain,
difficulty breathing, dizziness or confusion. When seeking medical advice, be
sure to bring the chemical product label.
Poisoning by
ingestion or
inhalation
In case of poisoning from ingestion or inhalation:
IF THE VICTIM HAS COLLAPSED OR IS NOT BREATHING, CALL 911.
Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel
because you may become incapacitated.
2. Follow the emergency first aid instructions on the chemical label in the “First
Aid” or “Statement of Practical Treatment” section.
3. Call a poison control center for further advice. In the U.S., call 1-800-222-
1222 to be automatically linked to the nearest certified poison control
center. Have the chemical label available for reference.
Chemical spills
Chemical spills must be quickly contained and properly cleaned up.
Refer to the chemical label for any specific clean-up instructions with regard to
the chemical spilled.
General procedures include:
1. Control the spill by stopping the source of the spill. If the source of the spill
is a container leak, place the leaking container in a larger, watertight
container. Keep unprotected people away from the spill site.
2. Contain the spill so that it does not spread and get into water sources. Use a
shovel or other tool to make a dike around the spill with soil, sod, or absorbent
material.
3. Clean up the spill immediately -- Absorbent materials like ground corncobs
or pet litter should be spread on the spill area to soak up the pesticide. The
contaminated material should then be shoveled into a leak proof container.
Do not flush the spill area with water until you receive advice as directed
below.
4. Seek additional advice from the chemical manufacturer and your state’s
pesticide regulatory agency regarding decontamination of the spill site:
- Chemical manufacturer. The chemical label provides contact
information for the chemical manufacturer.
-State pesticide regulatory agency. In the U.S., call the National Pesticide
Information Center at 1-800-858-7378 for assistance in determining
how to contact your state’s pesticide regulatory agency.

Operation –Preparing the Sprayer for Each Use
20
Step One. Inspect/Repair
If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE.
WARNING
Read instructions below carefully for inspecting and preparing the sprayer.
Damaged or clogged equipment could result in leaks or uncontrolled spray.
Leaks could result in injury to the operator or bystanders from chemical exposure,
or cause damage to the environment.
Important safety rules:
•Power off. Make sure all power is OFF before cleaning, inspecting, or servicing the sprayer.
•Guards / shields. Make sure all guards and shields are replaced after servicing the sprayer.
•Replacement parts. If a part needs replacement, only use parts that meet the manufacturer’s
specifications. Replacement parts that do not meet specifications may result in a safety hazard
or poor operation of the sprayer.
1. Ensure sprayer
attached
Ensure the sprayer is securely attached to the vehicle.
2. Ensure tank
empty
Ensure the sprayer has been thoroughly flushed and drained of all residual
chemical from prior uses.
3. Clean suction
strainer
Clean the suction strainer of any chemical residue.
It is important to clean the suction strainer before each use to ensure it is not
clogged and to prevent residual chemical from contaminating sprayer contents.
Note: It is not unusual for the operator to be exposed to chemical residue while
cleaning the strainer –wear chemical resistant gloves.
a) Close the suction line ball valve
b) USING CHEMICAL RESISTANT GLOVES unscrew the strainer cap and
remove the strainer element.
c) Run the strainer element under fresh water to remove debris.
d) Replace the strainer element and reinstall the strainer cap.
Strainer cap
Strainer element
Ball valve