Xstream AC5060B User manual

operation manual
AC5060B
AIR COMPRESSOR
CAUTION READ THIS MANUAL CAREFULLY before operating or servicing this
air compressor, to familiarize yourself with the proper safety, operation, and standard
operating procedures of this unit. FAILURE TO COMPLY WITH INSTRUCTIONS IN
THIS MANUAL COULD RESULT IN THE VOIDING OF YOUR WARRANTY, AND
PERSONAL INJURY, AND/OR PROPERTY DAMAGE. THE MANUFACTURER
OF THIS AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL.
By following the instructions and recommendations in this manual you will ensure a
longer and safer service life of your air compressor.

2
table of contents
Safety
6 Safety Rules
7 Safety Warnings
Overview
11 Basic Air Compressor Components
Assembly
13 Assembling the Compressor
Installation
15 Installation Chart
16 Typical Installation
Controls
17 Compressor Controls
Electrical Power Requirements
18 Electrical Wiring
18 Main Power Panel
18 Main Power Disconnect Switch
18 Low Voltage Problems
19 Grounding Instructions
Break-In of the Pump
20 Break-In of the Pump
Operating Instructions
22 Daily Startup
22 Cold Weather Starting
22 Shutdown

3
table of contents
Maintenance
24 Draining the Tank
24 Checking the Oil
24 Changing the Oil
25 Belt Tension and Pulley Alignment
25 Adjusting Drive Belt Tension
25 Pulley Alignment
27 Cleaning the Air Filter
27 Checking the Relief Valve
27 Testing for Leaks
27 Storage
28 Maintenance Chart
Troubleshooting
29 Troubleshooting Chart
Glossary of Terms
31 Glossary of Terms
Parts List
32 Compressor
34 755 Pump Assembly
37 Parts Drawing

4
Using the Operator’s manual
The operating manual is an important part of your Compressor and
should be read thoroughly before initial use, and referred to often to make
sure adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your pump. By knowing how best to operate this machine
you will be better positioned to show others who may also operate the
unit.
You can refer back to the manual at any time to help troubleshoot any
specific operating functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Compressor
introduction

5
product identification
Record Identification Numbers
Compressor
If you need to contact an Authorized Dealer or Customer Service
(1-866-770-1711) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the pump and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:

6
safety
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazard which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in
minor or moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or
death.
Hazard Symbols and Meanings
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
explosion
read manual
fire
toxic fumes hot surface
flying objects
moving parts
hearing risk
electric
shock

7
safety
WARNING
Risk of Fire or Explosion.
Never spray flammable liquids in confined area. It is normal for the
motor and pressure switch to produce sparks while operating. If sparks
come into contact with vapors from gasoline or other solvents, they may
ignite, causing fire or explosion. Always operate the compressor in a
well-ventilated area. Do not smoke while spraying. Do not spray where
sparks or flame are present. Keep compressor as far from spray area as
possible.
WARNING
Risk of Bursting.
• Do not weld, drill or modify the air tank of this compressor. Welding
or modifications on the air compressor tank can severely impair tank
strength and cause an extremely hazardous condition. Welding or
modifying the tank in any manner will void the warranty.
• Check the manufacturer’s maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated so as
to never exceed the maximum pressure rating of the tool. Relieve all
pressure through the hose before attaching or removing accessories.
• Do not adjust the relief valve for any reason. Doing so voids all
warranties. The relief valve has been pre-set at the factory for the
maximum pressure of this unit. Personal injury and/or property
damage may result if the valve is tampered with.
• Do not use plastic or pvc pipe for compressed air. Use only
galvanized steel pipe and fittings for compressed air distribution lines.

8
safety
WARNING
Risk of Electrical Shock.
Never use an electric air compressor outdoors when it is raining or on a
wet surface, as it may cause an electric shock.
WARNING
Risk of Injury.
This unit starts automatically. ALWAYS shut off the main power
disconnect, and bleed all pressure from the system before servicing
the compressor, and when the compressor is not in use. Do not use
the unit with the shrouds or belt guard removed. Serious injury could
occur from contact with moving parts. Stay alert and watch what you
are doing when operating the compressor. Do not use the compressor
while tired or under the influence of drugs or alcohol.
WARNING
Risk of Burns.
High temperatures are generated by the pump and manifold. To prevent
burns or other injuries, DO NOT touch the pump, manifold or transfer
tube while the pump is running. Allow them to cool before handling or
servicing. Keep children away from the compressor at all times.
WARNING
Risk of Breathing.
Be certain to read all labels when you are spraying paints or toxic ma-
terials, and follow the safety instructions. Use a respirator mask if there
is a chance of inhaling anything you are spraying. Read all instructions
and be sure that your respirator mask will protect you. Never directly
inhale the compressed air produced by a compressor it is not suitable
for breathing purposes.

9
safety
WARNING
Risk of Eye Injury.
Always wear ANSI Z87.1 approved safety goggles when using an air
compressor. Never point any nozzle or sprayer toward a person or
any part of the body. Equipment can cause serious injury if the spray
penetrates the skin.
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
This product contains chemicals known to the State of California to
cause cancer, birth defects and/or reproductive harm.
WARNING
Risk of Hearing.
Always wear hearing protection when using an air compressor. Failure
to do so may result in hearing loss.
WARNING
Wash hands after handling. The power cord on this
product contains lead, a chemical known to the State
of California to cause cancer, and birth defects or other
reproductive harm.
NOTICE
• ELECTRICAL WIRING. Refer to the air compressor’s serial label for
the unit’s voltage and amperage requirements. Ensure that all wiring
is done by a licensed electrician, in accordance with the National
Electrical code.

10
safety
CAUTION
1. Drain the moisture from the tank on a daily basis. A clean, dry tank
will help prevent corrosion.
2. Pull the pressure relief valve ring daily to ensure that the valve
is functioning properly, and to clear the valve of any possible
obstructions.
3. To provide proper ventilation for cooling, the compressor must be
kept a minimum of 12 inches (31 cm) from the nearest wall, in a
well-ventilated area.
4. To prevent damage to tank and compressor on stationary models,
the tank must be shimmed to the pump base is level within 1/8” to
distribute oil properly. All feet must be supported, shimming where
necessary, prior to attaching to the floor. Fasten all feet to floor. We
also recommend the use of vibration pads (094-0137) under tank
feet.
5. Fasten the compressor down securely if transporting is necessary.
Pressure must be released from the tank before transporting.
6. Protect the air hose from damage and puncture. Inspect them
weekly for weak or worn spots, and replace if necessary.
7. To reduce the risk of electric shock, do not expose to rain. Store
indoors.

11
overview
The basic components of the air compressor are the electric motor,
pump, pressure switch and tank (see Fig. 1). The tank may be vertical or
horizontal, varying in size and capacity.
The electric motor (see A) powers the pump. The electric motor is
equipped with an overload protector to help prevent possible motor
burnout. If the motor becomes overheated, the overload protector will
shut it down. Should this occur, allow the motor to cool for 10-15
minutes, then press (never force) the motor reset switch to restart the
motor.
The pump (see B) compresses the air and discharges it into the tank.
The tank (see C) stores the compressed air.
The pressure switch (see D) shuts down the motor and relieves air
pressure in the pump and transfer tube when the air pressure in the
tank reaches the kick–out pressure. As compressed air is used and the
pressure level in the tank drops to the kick–in pressure, the pressure
switch restarts the motor automatically, without warning and the pump
resumes compressing air.
The air line outlet (see E). Connect 1/4” NPT air hose to this outlet.
Overview
BASIC AIR COMPRESSOR COMPONENTS

12
overview
BASIC AIR COMPRESSOR COMPONENTS
FIG 1

13
assembly
CAUTION
• On stationary models the shipping pallet is not designed as a base for
an operating compressor. Operating the compressor while it is on the
pallet will void your warranty.
Assembly
ASSEMBLING THE COMPRESSOR
1. Unpack the air compressor. Inspect the unit for damage. If the unit has
been damaged in transit, contact the carrier and complete a damage
claim. Do this immediately because there are time limitations to
damage claims.
The carton should contain:
• air compressor
• operator and parts manuals
2. Check the compressor’s serial label to ensure that you have received
the model ordered, and that it has the required pressure rating for its
intended use.
3. Locate the compressor according to the following guidelines:
a. For optimum performance, locate the compressor close to the
power panel, as specified in ELECTRICAL POWER
REQUIREMENTS, and as close as possible to the place where
the air will be used. This ensures maximum power to the
compressor and maximum air pressure to the tool. If both of
these conditions cannot be met, it is better to locate the
compressor close to the power panel, and use a longer air hose
or distribution line to reach the usage area.
b. The flywheel side of the compressor must be at least 12 inches
(31 cm) from any wall or obstruction, in a clean, well-ventilated
area, to ensure sufficient air flow and cooling.
c. In cold climates, locate the compressor in a heated building. This
will reduce problems with lubrication, motor starting and freezing
of water condensation.
d. Remove the compressor from the shipping pallet and place it on
the floor or a hard, level surface. The compressor must be level
to ensure proper lubrication of the pump and good drainage of
the moisture in the tank.
e. To prevent damage to tank and pump, the tank must be
shimmed so the pump is level within 1/8” per lineal foot
maximum to distribute oil properly. Fasten to floor and NEVER
force tank feet to floor without shims when tightening. We also
recommend the use of vibration pads (094-0137) under tank
feet (F).

14
assembly
FIG 2
4. Connect an air hose or distirbution line (not included) to the
compressor.

15
installation
Installation
INSTALLATION CHART
WARNING
• Risk of bursting, resulting in injury. Never use Plastic pipe for
compressed air.
CAUTION
• Never use lubricator for paint spraying or similar applications.

16
installation
A. Air flow
B. Feeder line
C. Drain leg
D. Moisture trap with drain
E. Non-lubricated supply line
F. 1/4 turn valve
G. Bypass
H. Air dryer or aftercooler
J. Line filter
K. Drip tee with drain
L. Air/water filter with petcock
M. Regulator
N. Lubricator
P. Quick coupler
R. Air hose to tool
T. Flexible air line
U. Lubricated supply line
TYPICAL INSTALLATION
Air dryers and after coolers
An air dryer or aftercooler is installed directly in the air line.
Moisture removal and air filtration
As the air cools, moisture will condense in the lines. This moisture
must be removed before it reaches the tool being used. To remove this
moisture, run the main air line downhill to a moisture trap and drain. Air/
water filters should also be installed in the positions shown.
Air pressure regulation
Install an air regulator in the drop line for each tool, to regulate air
pressure to that tool. Never exceed the maximum pressure rating of the
tool.
Air lubrication
Install an air lubricator only for those tools requiring lubrication. Do not
use a lubricator for paint spraying or similar applications. The oil will
contaminate the paint and ruin the job.
Shut–off valves
Install shut–off valves in each drop line, to isolate the tool and its
accessories for servicing. You can also install a bypass line around an
accessory.

17
controls
Controls
COMPRESSOR CONTROLS
Pressure Switch (see A)
This switch turns on the compressor. It is operated manually, but when
in the AUTO position, it allows the compressor to start up or shut down
automatically, without warning, upon air demand. ALWAYS set this switch
to OFF when the compressor is not being used, and before unplugging
the compressor.
Pressure Relief Valve (see B)
If the pressure switch does not shut down the motor when pressure
reaches the preset level, this valve will pop open automatically to prevent
over pressurization. To operate manually, pull the ring on the valve to
relieve air pressure in the tank.
Tank Pressure Gauge (see C)
This gauge measures the pressure level of the air stored in the tank. It is
not adjustable by the operator, and does not indicate line pressure.
FIG 3
Motor Reset Switch
If the motor shuts down because of overload, wait 10–15 minutes so the
motor can cool down, then press (NEVER force) the reset switch on the
front of the motor to restart the motor.
WARNING
• Ensure that all guards and shrouds are in place before pressing the
reset switch to restart the motor.
WARNING
• For your safety, tank pressure is preset within the switch and must
never be tampered with.
Measures pressure in
tank, not line pressure.

18
electrical power requirements electrical power requirements
Electrical Power Requirements
ELECTRICAL WIRING
Refer to the air compressor’s serial label for the unit’s voltage and amper-
age requirements. Ensure that all wiring is done by a licensed electrician,
in accordance with the National Electrical Code. Use electrical conduit to
protect the wiring.
MAIN POWER DISCONNECT SWITCH
LOW VOLTAGE PROBLEMS
MAIN POWER PANEL
Install a main power disconnect switch in the line from the panel to the
compressor. The main power disconnect switch must be located near
the compressor, for ease of use and safety. When turned OFF, the main
power disconnect switch shuts off all power to the compressor. When it
is turned ON, the compressor will start and stop automatically, controlled
by the pressure switch.
Low voltage will cause difficult starting or an overload. Low voltage can
be caused by a low supply voltage from the local power company, other
equipment running on the same line, or inadequate wiring. If any other
electrical devices are drawing from the compressor’s circuit, it may fail to
start.
Low voltage to the compressor can be caused by a supply wire of
insufficient gauge for the distance between the compressor and the
power source. The longer the distance, the larger the wire gauge (lower
the number) must be, to overcome the inherent voltage loss caused by
the wire resistance. Refer to the National Electrical Code to determine
proper wire size for your circuit.
If the wiring is not adequate, the input voltage will drop by 20 to 40
volts at startup. Low voltage or an overloaded circuit can result in
sluggish starting that causes the circuit breaker to trip, especially in cold
conditions.
For best performance and reliable starting, the air compressor must be
installed on a dedicated circuit, as close as possible to the electrical
power panel. Provide circuit breaker or fuse protection at your main pow-
er panel. Use time delay fuses on the circuit, because the compressor
will momentarily draw several times its specified amperage
when first started.

19
electrical power requirements electrical power requirements
GROUNDING INSTRUCTIONS
This product must be connected to a grounded, metallic, permanent
wiring system, or an equipment - grounding terminal or lead on the
product.

20
break-in of the pump
Break-In of the Pump
BREAK-IN OF THE PUMP
1. Make sure the power is connected at the power panel.
2. Check the oil level in the pump (see “Checking the Oil” in the
maintenance section).
3. Open the petcock (see F).
4. Turn ON the main power disconnect switch. Turn the pressure
switch to the AUTO position (see D). The motor should start. Allow
the compressor to run for 30 minutes, to break in the internal parts.
5. After about 30 minutes, turn the pressure switch to the OFF position
(see C).
6. Shut OFF the main power disconnect.
7. Close the petcock (see E). Turn in the clockwise direction.
8. Turn ON the main power disconnect switch. Turn the pressure
switch to the AUTO position. The compressor will start and fill the
tank to the cut-out pressure and stop.
NOTICE
• After about 30 minutes, If the unit does not operate properly, SHUT
DOWN IMMEDIATELY, and contact Product Service.
NOTICE
• As compressed air is used, the pressure switch will restart the motor
automatically.
NOTICE
• The pump is shipped with break-in oil which should be changed after
the first 8 hours of operation.
CAUTION
Escaping air and moisture can propel debris that may
cause eye injury. Wear safety goggles when opening
petcock.