nVent RAYCHEM TCONTROL-CONT-03 Specification sheet

TCONTROL-CONT-03
COMPACT MICROPROCESSOR CONTROLLER
OPERATING AND INSTALLATION MANUAL

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CONTENTS
Section − 1 Introduction......................................................4
1.1 Preface ........................................................................4
1.2 Type designation ........................................................5
1.3 Scope of delivery ........................................................5
1.4 Accessories ................................................................5
1.5 Type-dependent factory settings ...............................6
Section − 2 Installation .......................................................9
2.1 Installation site and ambient conditions ...................9
2.2 Dimensions..................................................................9
2.3 Installation...................................................................9
Section − 3 Electrical connection ......................................10
3.1 Installation notes.......................................................10
3.2 Electrical isolation.....................................................11
3.3 Connection diagram..................................................11
Section − 4 Operation .......................................................12
4.1 Display and operating elements...............................12
4.2 Level concept ............................................................12
4.3 Userlevelconguration ............................................13
4.4 Deningvarioususerlevels......................................14
4.5 Entries and operator prompting ...............................14
4.6 Controller ...................................................................15
4.7 Display of the software version................................16
Section − 5 Operator level.................................................17
Section − 6 Parameter level ..............................................17
Section − 7 Conguration level .........................................19
7.1 Analoginput ..............................................................21
7.2 Controller ...................................................................23
7.3 Rampfunction...........................................................26
7.4 Limit comparators.....................................................26
7.5 Timer..........................................................................28
7.6 Outputs ......................................................................30
7.7 Binaryfunctions ........................................................32
7.8 Display/Operation/Servicecounter..........................34
7.9 Interface.....................................................................38
Section − 8 Supplement....................................................39
8.1 Technical Data...........................................................39
8.2 Alarmandfaultmessages .......................................43
8.3 Self-optimization .......................................................44

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1. Introduction
1.1 Preface
Pleasereadthismanualbeforecommissioningthedevice.Keep
themanualinaplaceaccessibletoallusersatalltimes.Your
commentsareappreciatedandmayassistusinimprovingthis
manual.
Allnecessarysettingsaredescribedinthisoperatingmanual.
Manipulationsnotdescribedinthemanualorexpresslyforbidden
willjeopardizeyourwarrantyrights.Pleasecontactthenearest
subsidiaryortheheadoffice,shouldyouencounterproblems.
Themanualisvalidfromdevice software version 223.01.04
Chapter 4.7 “Display of the software version”
Warning signs
DANGER!
This symbol indicates that Injury or death caused by electrical
shockcan/mayoccur,iftherespectiveprotectivemeasuresare
notcarriedout.
CAUTION!
This symbol in combination with the signal word indicates
that Damage to assets or data losswilloccur,iftherespective
protectivemeasuresarenotcarriedout.
Note symbols
TIP!
This symbol refers to an Important informationabouttheproduct
oritshandlingoradditionaluse.
REFERENCE!
This symbol refers to Further informationinothersections,
chaptersormanuals.

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1.2 Type designation
Type key Type description
702071/9-1131-23-00
(nVent Part No.:
1244-0006829)
TCONTROL-CONT-03
nominaldimension48mmx48mm
• 1analoginput
• 3 relays
702071/9-1134-23-00
(nVent Part No.:
1244-0006830)
TCONTROL-CONT-03/MA
nominaldimension48mmx48mm
• 1analoginput
• 2 relays
• 1analogoutput(usercongurable
0/4…20 mA or 0/2…10 V)
702071/9-1131-23-53
(nVent Part No.:
1244-0006982)
TCONTROL-CONT-03/COM
nominaldimension48mmx48mm
• 1analoginput
• 3 relays
• Interface RS485
702071/9-1134-23-53
(nVent Part No.:
1244-0006981)
TCONTROL-CONT-03/COMA
nominaldimension48mmx48mm
• 1analoginput
• 2 relays
• 1analogoutput|(usercongurable
0/4…20 mA or 0/2…10 V)
• Interface RS485
1.3 Scope of delivery
• Controller(includingsealandfasteningelements)
• OperatingandInstallationmanualINSTALL-148inDINA4format
1.4 Accessories
Computer aided setup and configuration utility
(TCONTROL-CONT-03/CONFIG)
Content:
• MiniCDwithsoftware,license+manuals
• PCinterfacewithUSB/TTLconverter,cableandconnector
Hardware requirements (PC):
• 512 MB RAM
• 250 MB free space on hard disk
• CD ROM drive
• Free USB interface
• Operating system:
Microsoft1Windows 2000 / XP / Vista / 7
(32-bit and 64-bit version)

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1.5 Type-dependent factory settings
The following tables show the type-dependent factory settings.
The standard factory settings are shown in the respective
sectionsofthismanual.
The settings for type TCONTROL-CONT-03 are also valid for type
TCONTROL-CONT-03/COM.
The settings for type TCONTROL-CONT-03/MA are also valid for
type TCONTROL-CONT-03/COMA.
Set points (available within User level - USEr)
Parameter Factory setting for type
TCONTROL- CONT-03 TCONTROL- CONT-03/MA
Set point 1 (SP1) 5.0 5.0
Set point 2 (SP2) 0.0 0.0
Parameter level (PArA)
Parameter Factory setting for type
TCONTROL- CONT-03 TCONTROL- CONT-03/MA
Proportional
band(Pb1)
0.0 10.0
Derivativetime(dt) 0 s 80 s
Reset time (rt) 0 s 350 s
Configuration level (ConF)
Parameter Factory setting for type
TCONTROL- CONT-03 TCONTROL- CONT-03/MA
Analog input (InP):
Scale low level (SCL) -50 -50
Scale high level
(SCH)
250 250
Controller (Cntr):
Controller type
(CtYP)
1 (= 2-state ON/OFF) 4(=continuous
4…20 mA)
Outputvalueat
OutofRange
100 100
Manualmode inhibited inhibited
Self-optimization inhibited inhibited
1Microsoft and Windows are registered trademarks of Microsoft Corporation.

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Conguration level (ConF) cont...
Parameter Factory setting for type
TCONTROL- CONT-03 TCONTROL- CONT-03/MA
Limit comparator 1 (LC1):
Function(FnCt) lk8 lk8
Alarmvalue(AL) 2.0 2.0
ResponsebyOutof
Range (ACrA)
1 (= ON) 1 (= ON)
Limit comparator 2 (LC2):
Function(FnCt) lk7 lk7
Alarmvalue(AL) 120.0 120.0
ResponsebyOutof
Range (ACrA)
1 (= ON) 1 (= ON)
Binary outputs (OutL):
Binaryoutput1
(Out1)
1(=Controlleroutput1) 5 (= Limit comparator 1)
Binaryoutput2
(Out2)
5 (= Limit comparator 1) 6 (= Limit comparator 2)
Binaryoutput3
(Out3)
0(=nofunction) 0(=nofunction)
Binaryoutput4
(Out4)
6 (= Limit comparator 2)
Analog output (OutA):
Type of signal
(SiGn)
3 (= 4…20 mA)
Display/Operation/Service counter (diSP):
Decimal place
(dECP)
1 (= one digit after
decimal point)
1 (= one digit after
decimal point)
Service interval
(oCAL)
30000 0 (= switched off)
Level inhibit Parameter and
Congurationlevel
Parameter and
Congurationlevel

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User level (USEr) configuration
Factory setting for type
TCONTROL-CONT-03 TCONTROL-CONT-03/MA
#Parameter Name Parameter Name
1 Set point 1 SP1 Set point 1 SP1
2 Limit comparator 1:
Limitvalue
(Alarmvalue)
AL1 Limit comparator 1: Limit
value
(Alarmvalue)
AL1
3 Limit comparator 2:
Limitvalue
(Alarmvalue)
AL2 Limit comparator 2: Limit
value
(Alarmvalue)
AL2
4 Mains ON delay
(Power ON delay)
Strt Mains ON delay
(Power ON delay)
Strt
5Analoginput:
Probe type
(Sensor type)
InP Analoginput:Probetype
(Sensor type)
InP
6 Display:
Decimal point
dEC Display: Decimal point dEC
7 Parameter set 1:
Proportional band 1
Pb1 Parameter set 1:
Proportional band 1
Pb1
8 Parameter set 1:
Cycle time 1
CY1 (Switched off)
Undocumented parameters
Parameter Factory setting for type
TCONTROL- CONT-03 TCONTROL- CONT-03/MA
Bit parameter:
Parameter 11
(enablestouse
for parameter
“Cy”values
from 1 to 9999)
ON ON
TCRUC-BE.БЛ08.B.01634

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2. Installation
2.1 Installation site and ambient conditions
Theambientconditionsattheinstallationsitemustmeetthe
requirementsspecifiedinthetechnicaldata.
Chapter8.1“TechnicalData”Thedeviceisnotsuitableforuse
inareaswithanexplosionhazard(Exareas).
Cleaning the device front
Thedevicefrontcanbecleanedusingwarmorhotwater
(possiblyaddingslightlyacidic,neutralorslightlyalkaline
cleaning agent). It has a limited resistance to organic solvents
(e.g.methylatedspirits,whitespirit,etc.).Donotuseabrasive
orhigh-pressurecleaningequipment.
2.2 Dimensions
Close mounting
Minimum spacing of panelcut-outs horizontal vertical
withoutsetupplug > 8 mm > 8 mm
withsetupplug > 8 mm > 65 mm
45+0.6
45
+0.6
48
48
44.5
50
90.5
5
44.5
48
(2
)
(1
)
(1) ConnectionforPCinterfaceadapter(setupplug)
(2) Panelcut-out
2.3 Installation
1. Insertthedevicefromthefrontintothepanelcut-out.
2. Pushthefasteningframefromthepanelrearontothedevicebodyand
pressthespringsagainstthepanelrearuntilthelugsengageintheirslots
anditissucientlyfastened.

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3. Electrical connection
3.1 Installation notes
• Thechoiceofcable,theinstallationandtheelectrical
connectionofthedevicemustconformtotherequirements
ofVDE0100“RegulationsontheInstallationofPowerCircuits
with Nominal Voltages below 1000 V” or the appropriate local
regulations.
• Theelectricalconnectionmustonlybecarriedoutbyqualified
personnel.
• Theinstrumentshallbeoperatedbymainsprotectedwitha
branchcircuitryovercurrentprotectiondevicenotmorethan
20Amps.Forservicing/repairingaDisconnectingDeviceshall
beprovidedtodisconnectallconductors.
• Theloadcircuitmustbefusedforthemaximumrelaycurrent,
inordertopreventtheoutputrelaycontactsbecomingwelded
intheeventofashortcircuitoccurringatthatpoint.
• The electromagnetic compatibility conforms to the standards
andregulationscitedinthetechnicaldata.
• Runinput,outputandsupplycablesseparatelyandnotin
parallel with one another.
• Sensorandinterfacecablesshouldbeshieldedcableswith
twistedconductors.Donotruncablesclosetocurrent-carrying
componentsorcables.Groundtheshieldingononeside.
• Donotconnectanyadditionalloadstothesupplyterminalsof
the device.
DANGER!
 Hazardouselectricalvoltage.
Injuryordeathcausedbyelectricshock.Theelectricalconnection
mustonlybecarriedoutbyqualifiedpersonnel.
TIP!
Identify the device version by way of the type key.
Installation information on conductor cross sections
Cable size Cross section
Solid core ≤1.3mm2
Strandedwire,withcore-end
ferrule
≤1.0mm2
 Plug-interminalstrips(screwterminals).

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3.2 Electrical isolation
2300 V AC
30 V AC
50 V DC
2300 V AC
30 V AC
50 V DC
(1)
(2)
(3)
(7)
(6)
(5)
(4)
(1)Analoginput
(2)Binaryinputs/OutputK3(Logics)
(3)Setupinterface
(4)Voltagesupply
(5) RS485 interface
(6)Analogoutput
(7)OutputsK1,K2andK4(relay)
3.3 Connection diagram
1
2
5
6
N(L-)
L1(L+)
14
13
17
20
21
22
23 RxD/TxD
0/4—20mA
-
+
0/2—10V
+
AC/
DC
19
18
0/4—20mA
0/2—10V +
-
+
-
24
(1)
(2) (5.1)
(4)
(8
)(7)
(6
)
-
+
(6.1)
(6.2)(6.3) (6.4)
(3) 0/14V
+
-
(5.2)
(1) Output1(K1):Relay230
V AC/3 A
(2) Output2(K2):Relay230V
AC/3 A
(3) Output3(K3):Logic0/14
V (alternative to binary
input1,congurable)
(4) Output4(K4)(option):Analog
outputorRelay230VAC/3A
(5.1) Binaryinput1
(for potential-free contact);
(alternativetooutput3,
congurable)
(5.2) (5.2)Binaryinput2
(for potential-free contact);
(alternativetoinput
0/2—10V,congurablewith
setupprogram)
(6) Analoginput
(6.1) Standardsignals(input
0/2—10V alternative to
binaryinput2)
(6.2) Thermocouple
(6.3) RTDtemperatureprobe
(3 wire)
(6.4) RTDtemperatureprobe
(2 wire)
(7) RS485 interface (Option) (8) Voltagesupply110—240VAC
(Option: 20—30 V AC/DC)

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4. Operation
4.1 Display and operating elements
(1) Red 7-segment display(factory-setting:Processvalue);
4-digit,configurabledecimalplace(automaticadjustmenton
display overflow)
(2) Green 7-segment display(factory-setting:Setpointvalue);
4-digit,configurabledecimalplace,servesalsoforoperator
guide(displayofparameterandlevelsymbols)
(3) Signals, yellow LED
Switchingstatesofthebinaryoutputs1...4(displaylit=ON)
(4) Keys
Programming key
leavelevel/functionkey
Chapter7.8“Display/Operation/Servicecounter”
Valuereduction/previousparameter
Valueincrease/nextparameter
(5) Signals, green LED
• Manualmodeactive
• Rampfunctionactive
• Timer active
4.2 Level concept
Theparametersforthedevicesettingarestructuredindifferent
levels.
Normal display
>2s
or timeout
Navigation principle
one level
backward
one level
forward
next/previous
parameter
F
EXIT
F
EXIT PArA
ConF
OPr/USEr1
1. Either the Operator (OPr) or
the User level (USEr)exists
Conguration level ConF
- Analog input in P
- Controller Cntr
- Ramp function rAFC
- Limit comparators LC
- Timer tFCt
- Outputs OutP
- Binary functions b
, nF
- Display d
, SP
- Interface intF
Operator level OPr
Set points, process data, ...
User level USEr
Up to any eigth parameters
(ex-factory: preassigned)
Parameter level PAr A
-Pb1,dt,rt...

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Chapter 5 “Operator level”
Chapter 6 “Parameter level”
Chapter7“Configurationlevel”
TIP!
If no key is pressed for 180 s the device changes back to normal
display(factory-setting).ThesettingcanbechangedintheSetup
program(Display/Operation/Servicecounter->Operation->
Time-out).
4.3 User level configuration
 Amaximumofeightfrequentlyusedparameterscanbemade
availableintheUserlevel.UsetheSetupprogramtoconfigure
these parameters.
 Oncetheseparametersareselectedacustomerfriendlyname
canbeassigned.Namescanconsistoutofmaximumfour
characters (represented on 7-segment display). If no name is
assignedthefactorydefaultswillbeused.
Figure shows the menu of the Setup program
(in case of TCONTROL-CONT-03/MA and .../COMA parameter 8 is
switched off)

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4.4 Defining various user levels
 Accesstotheindividuallevelscanbeinhibited.
Code
Operator, User
level
Parameter
level
Configuration
level
0 free free free
1 free free inhibited
2 free inhibited inhibited
3 inhibited inhibited inhibited
1. Forcodeentryuse and (simultaneouslyfor>5s)
2. Change code by pressing (display blinks!)
3. Entercodeusing and (Ex-factory:alllevelsenabled)
4. Returntothenormaldisplayusing orautomaticreturnafter
180 s
 Theparameterandconfigurationlevelcanalsobeinhibitedvia
thebinaryfunction.
Chapter7.7“Binaryfunctions”
4.5 Entries and operator prompting
Entering values
 Whenentriesaremadewithinthelevels,theparametersymbol
appears in the lower display.
Change value
(top - red)
Parameter flashes
Select parameter
(bottom - green)
P
1. Select parameter by pressing or
2. Changetotheentrymodeusing
(lower display blinks)
3. Changeavalueusing and
Thevaluealtersdynamicallyforaslongasthekeyiskept
pressed.
4. Take over the entry with orautomaticreturnafter2sor
cancel the entry with thevaluewillnotbeapplied.
TIP!
 Ifthefunctionkey ispressedfor>2s,thedevicechanges
back to normal display.

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Time entry
A decimal place is mapped in the centre and on the right to
displaytimes.Thetimeunitcanbeconfigured.
Chapter 7.5 “Timer”
Change value
(top - red)
Parameter flashes
Select Parameter
(bottom - green)
P
1. Select parameter by pressing or
2. Changetotheentrymodeusing
(lower display blinks)
3. Changeavalueusing and
Thevaluealtersdynamicallyforaslongasthekeyiskeptpressed.
4. Take over the entry with orautomaticreturnafter2sor
cancel the entry with thevaluewillnotbeapplied.
4.6 Controller
Increase set point value
Reduce set point value
Normal display:
Regulation to set
point value 21,0
>2s
Manual mode:
Output value 30%
Further levels:
P
alternatively
1
P
F
EXIT
F
EXIT
Normal display
 Innormaldisplay,thecontrollerregulatestotheenteredsetpoint
value.
Changing the set point value
From the normal display:
1. Changethesetpointvalueusing and (thevaluewillbe
automaticallyapplied)
  Thelongerthekeyiskeptpressed,thefasterthesetpoint
valuechanges.
USEr1
OPr1
PArA
ConF

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Changing to the manual mode
 Inthemanualmode,thecontrolleroutputvaluecanbechanged
manually.
1. Changetothemanualmodeusingfunctionkey (> 2 s)
(ex-factorysetting)
Theoutputvalueisdisplayedinpercentinthelowerdisplay.
The"Manualmodeactive"LEDisalsolit.
2. Changetheoutputvalueusing and
Withamodulatingcontroller,theactuatorisopenedorclosed
usingthekeys.
  Thevariouslevelscanbeaccessedinthemanualmode.
  TheSetupprogramcanbeusedtoconfigurethedefaultoutput
valueonachangeover.Themanualmodecanalsobeinhibited.
Chapter 7.2 “Controller”
  Thecontrollerautomaticallychangestomanualmodeinthe
eventofoverrange/underrangeandprobebreak.
Manual mode exit
1. Exitthemanualmodeusingfunctionkey (> 2 s)
Operation via binary functions
 Furtheroperatingpossibilitiesforthefixedvaluecontrollercanbe
realisedviabinaryfunctions.
Chapter7.7“Binaryfunctions”
4.7 Display of the software version
Simultaneouslypressthe and keys to display the software
version.
 Four-digitdisplay;example:“01.01”incaseofsoftwareversion
xxx.01.01
Levels can be inhibited.
Chapter 4.4 „Defining various user levels“
Normal display
>2s
or timeout
Navigation principle
one level
backward
one level
forward
next/previous
parameter
F
EXIT
F
EXIT
Levels can be inhibited.
Chapter4.4“Definingvarioususerlevels”
Operator level OPr
Setpointvalues,
processdata,...
1. Operator level (OPr) only visible
if no User level (USEr) exists
OPr1

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5. Operator level
Parameters
 Dependingontheconfiguration,thefollowingvaluesaredisplayed:
Symbol Meaning
SP 1 Setpointvalue1(canbeedited)
SP 2 Setpointvalue2(canbeedited),onlywhenswitching
overtosetpointvalue2v
Chapter7.7“Binaryfunctions”
SPr Rampsetpointvalue(onlyifcongured)
Chapter7.3“Rampfunction”
inP 1 Measuredvalueofanaloginput1
yOutputvalue
t1 Timertime(onlyifconguredandtimerisnotrunning)
Chapter 7.5 “Timer”
tL Timerrunningtime(onlyiftimerruns)
Chapter 7.5 “Timer”
tr Residualtimerrunningtime(onlyiftimerruns)
Chapter 7.5 “Timer”
OC Servicecounterdisplay(onlyifservicecounterrunsor
aslongasareachedlimitvaluewasnotreset)
Chapter7.8“Display/Operation/Servicecounter”
6. Parameter level
Normal display
>2s
or timeout
Navigation principle
one level
backward
one level
forward
next/previous
parameter
F
EXIT
F
EXIT
Levels can be inhibited.
Chapter4.4“Definingvarioususerlevels”
Parameter level PArA
Pb1
.
.
.
y2
PArA
OPr/USEr1
1. Either the Operator (OPr) or
the User level (USEr)exists

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Parameters Symbol
Value
range Description
Proportional
band
Pb1 0…9999 Proportional band
AtPb1,2=0,thecontrollerstructure
isineffective.Forthecontinuous
controllerPb1,2mustbe>0.
Pb2
1)
0…9999
Derivative
time
dt 0…
9999s
Inuencesthedifferentialcomponent
ofthecontrolleroutputsignal
The larger the derivative time
the higher the effectiveness of
the D component.
Reset time rt 0…
9999s
Inuencestheintegralcomponentof
thecontrolleroutputsignal
The larger the reset time the lower the
effectiveness of the I component.
1)For3-statecontrollersonly(controlleroutput2)
Cycle time
ofoutput
Cy1 0…
20…
9999s
Foraswitchingoutput,thecycletime
shouldbeselectedsuchthatonone
handnoinadmissibleprocessvalues
uctuationsaregeneratedandon
the other hand no overload of the
actuatorsoccursbythecyclicsupply
of energy.
Cy2
1)
0…
20…
9999s
Dead band db 0.0…
999.9
Spacing between the two control
contacts of the 3-state controller and
themodulatingcontroller
Hysteresis HyS1 0.0…
1.0…
999.9
Hysteresis for switching controller
withPb1,2=0.
100%
y
x w
HyS1,2
0%
HyS2
1)
0.0…
1.0…
999.9
Valve
runtime
tt 5…60…
3000s
Usedruntimerangeofthecontrol
valve(actuator)ofthemodulating
controller
Operating
value
y0 -100…
0…
+100%
OutputvalueforPandPDcontrollers
(forx=wisy=Y0)
Output
valuelimits
y1 0…100% Maximumoutputvaluelimit
Minimumoutputvaluelimit
(Only effective when Pb>0!)
y2 -100…
+100%
1)For3-statecontrollersonly(controlleroutput2)

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Standard factory settings are shown bold.
Non-standard factory settings:
Chapter 1.5 “Type-dependent factory settings”
Parameter display independent of the controller type:
Chapter 7.2 “Controller”
Decimal places for some parameters depend on the device
setting:
Chapter7.8“Display/Operation/Servicecounter”
7. Configuration level
Normal display
>2s
or timeout
Navigation principle
one level
backward
one level
forward
next/previous
parameter
F
EXIT
F
EXIT
Levels can be inhibited.
Chapter4.4“Definingvarioususerlevels”
TIP!
 Parametersarenotdisplayedunlesstheequipmentlevelpermits
thefunctionassignedtotheparameter.Thismeans,forexample,
thatinterfaceparameterscanonlybeconfigured,ifthedeviceis
equippedwithaninterface.
TIP!
 SomeparameterscanonlybeprogrammedthroughtheSetup
program.Inthefollowingtables,thesearemarkedinthe
“Parameters”columnwith“(Setup)”.
TIP!
Standard factory settings are displayed bold in the following
tablesinthe“Value/Selection”and“Description”columns.
Non-standard factory settings are shown in Chapter 1.5
“Type-dependent factory settings”.
TIP!
 Foractivationofbinaryinput2thesetupprogramisrequired
(Hardware assistant).
Conguration level ConF
- Analog input in P
- Controller Cntr
- Ramp function rAFC
- Limit comparators LC
- Timer tFCt
- Outputs OutP
- Binary functions b , nF
- Display d , SP
- Interface intF
PArA
ConF
OPr/USEr1
1. Either the Operator (OPr) or
the User level (USEr)exists

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Analog selector
SomeparametersintheConfigurationlevelallowuserstoselectfroma
seriesofanalogvalues.Thelistbelowshowsallavailableoptions.
Value Description
0 Deactivated
1Analoginput
2Processvalue
3Currentsetpointvalue
4Ramplimitvalue
5Rampsetpointvalue
6 (Reserved)
7 (Reserved)
8Setpointvalue1
9Setpointvalue2
10 Controlleroutputvalue(-100%…+100%)
11 Controlleroutput1(0…+100%;e.g.“Heating”)
12 Controlleroutput2(0…-100%;e.g.“Cooling”)
13 Timerruntime(timeunitofthetimer)
14 Residualtimerruntime(timeunitofthetimer)
15 (Reserved)
16 (Reserved)
17 (Reserved)