Oceanpower OPF138 User manual

Dear Customer,
We from Shenzhen Ocean power food technology Co., ltd. would like to send you our
sincerely wishes and thanks for purchasing one of our soft ice cream machines.
To be able provide our customers with the best possible service we added ISO 9000 and
ISO 14000 into our own quality and environmental system since 2000-07-11.
In addition to the norms from the ISO we also seriously follows the directives of CB and
CQC for the manufacturing of this machine.
Shenzhen Oceanpower food technology co., ltd.
Add: Block C & D, 7 & 8/F, Bldg F3.8, Tian’an CyberPark,
Chegongmiao, Futian District, Shenzhen, China
Post: 518040
Tel: [phone] (100 Lines) ext 8908
Direct nr: [phone]
Fax: [phone]/727/728
http://www.oceanpower.com
http://www.chinafoodol.com
Oceanpower carries out a continuing research, toward further development and
improvement; therefore, the information found in the manual is subject to change without
further notice.
All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer, nor can the manufacturer be held liable for any modifications to the
machine in whole or in part.
1

INDEX
CONVENTIONAL SYMBOLS ............................................................................................... 4
SAFETY ............................................................................................................................ 4
CHAPTER 1, GENERAL INFORMATION .............................5
1.1 GENERAL INFORMATION ............................................................................................ 6
1.1.1 Announcement.................................................................................................... 6
1.1.2 Information to the user....................................................................................... 6
1.2 INFORMATION ABOUT THE MACHINE.......................................................................... 6
1.2.1 General data ...................................................................................................... 6
1.2.2 Machine assembly identification........................................................................ 7
1.2.3 Emergency stop demonstration
： ...................................................................... 8
1.2.4 Discharge door assembly................................................................................... 9
1.2.5 Technical features............................................................................................ 10
1.3 OPERATION CONDITION............................................................................................ 10
1.4 NOISE....................................................................................................................... 10
CHAPTER 2, INSTALLATION...............................................11
2.1 ROOM CONDITIONS .................................................................................................. 12
2.2 ELECTRICAL CONNECTION ....................................................................................... 12
2.3 SAFETY BREAKS....................................................................................................... 12
2.4 ACCESSORIES INSTALLATION................................................................................... 13
2.4.1 Beater and Discharge door installation .......................................................... 13
2.4.2 Installation of drip tray, drip pan and air tube................................................ 14
CHAPTER 3, OPERATING INSTRUKTION ........................15
3.1 THE MACHINE CONTROLS ......................................................................................... 16
3.2 STARTING THE MACHINE.......................................................................................... 17
3.2.1 Filling soft ice cream mixture.......................................................................... 17
3.2.2 Starting the production,................................................................................... 18
CHAPTER 4, CLEANING AND SANITIZING......................19
4.1 WASHING AND SANITIZING ....................................................................................... 20
4.2 DAILY CLEANING ..................................................................................................... 20
4.3 SANITIZING AND CLEANING OF THE MACHINE .......................................................... 21
4.4 DISASSEMBLING, CLEANING AND SANITIZING OF THE DISCHARGE DOOR.................. 22
4.5 DISASSEMBLING, CLEANING AND SANITATION OF THE OF THE BEATER ASSEMBLY... 22
4.5 DISASSEMBLING, CLEANING AND SANITATION OF THE OF THE BEATER ASSEMBLY... 23
2

CHAPTER 5, TROUBLESHOOTING GUIDE.......................24
5.1 PROBLEMS THAT MAY OCCURS DURING OPERATION AND SUGGESTED SOLUTIONS ... 25
5.1.1 Frozen cylinder phenomena............................................................................. 25
5.1.2 Operation conditions that will result in “AUTO”-protection. ........................ 25
5.1.3 The machine do not start.................................................................................. 26
5.1.4 The machine do not stop automatic during AUTO condition.......................... 26
5.1.5 The machine will not stop when pushing STOP button. .................................. 26
5.1.6 The ice cream is too hard or too soft............................................................... 26
5.1.7 Ice cream comes out behind the discharge door. ............................................ 27
5.1.8 Big amount of ice cream in the drip pan.......................................................... 27
5.1.9 Mixture or ice cream leaks from the draw valves............................................ 27
5.1.10 The Ice cream mixture do not flow into the cooling cylinder........................ 27
APPENDIX A..............................................................................29
3

Conventional symbols
Information notice: General information or tips.
Warning: General warning concerning the safety of the operator and the machine.
Warning: Warning that is directly connected with the electrical safety of the operator,
failure to follow this warning may result in electrocution.
Safety
During the use of any kind of industrial equipment or plants, the user must be aware of
that the drive mechanisms, high voltage components, as well as parts subject to high
temperatures may cause serious damage to the user or the environment.
Oceanpower are seriously concerned about the safety of the operator, and therefore only
personal with adequately knowledge’s about our product should be assigned to operate
the machine.
For safe operation of the machine,
DO NOT:
• Operate the soft ice cream machine without reading this manual. Failure to follow
its instruction can cause serious damage to the machine or cause personal injury.
• Operate the soft ice cream machine, if it is not properly grounded. Failure to
follow this instruction may result in electrocution.
• Attempt to remove any parts of the machine or perform any repair, if the machine
power supply to the machine has not been disconnected and the power switch is in
“OFF” position.
• Operate the soft ice cream machine if any of its parts is lose.
4

Chapter 1, General information
\
5

1.1 General information
1.1.1 Announcement
Shenzhen Oceanpower Technology Co., Ltd claims earnestly that this product is
manufactured on the basis of the corporation standard (registered number is
QB/440304L1193-2002) by shenzhen technology supervision station. This standard is
according to the industrial requirement (SB/T10235-1994) in china, the food sanitation
and safety related standards. The design of this machine and its technology is protected
by patent. In addition ，we also seriously follows the directives of CB and CQC for the
manufacturing of this machine.
1.1.2 Information to the user
• For any explanation and information regarding the machine, its spare-parts or how
to operate it, the manufacturer of the machine will be available if any questions
should arise.
• If any problem should occur, please contact our local distributor or the
manufacturer if no distributor is available.
1.2 Information about the machine
1.2.1 General data
OPF serial soft ice cream machine is manufactured and developed by Shenzhen
Oceanpower Technology Co., Ltd. It can be used for production and distribution of one
or two flavored soft ice cream.
It applies the technology from several patents that our company has gained, such as our
unique evaporation cooling technique and the digital control system of the machine. The
machine is fitted with an electronic temperature and consistency control system and the
hardness level of the ice cream can directly be chosen from the control board. The
operative condition of the motor can also be seen in a real-time display for a clear
indication that the machine is working properly.
Oceanpower recommends that high quality ice cream mixes should always be used, like
Oceanpower ice cream powder mixes. It is also possible to use other brands, but if so,
please make sure that the mixes been made by high quality raw materials or ingredients
from reliable or trustworthy suppliers.
Note. Make sure that the milk fat content of a different ice cream mixes than
Oceanpower ice cream mix is about 5 %.
Beside what is mentioned above it is of important to consider:
• Always follow the instruction given by the supplier.
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• When using ice cream mixes, with a milk fat content of 5 %, do not try to add
more water or sugar, since this may lower the quality of the product or disturb the
operating condition of the machine.
• Always remember to sanitize the machine after it been used, and always keep a
strict hygiene.
• For best customer satisfaction, always taste the product before serving so you are
always sure that you will provide the customer with a first class product.
1.2.2 Machine assembly identification
Drip pan
Control
p
anel
Discharge door
Emer
g
enc
y
switch
Caster-swivel
(
front
)
Drip tray
Hopper Cover
assembl
y
Swivel caster –
rigid (rear)
P
icture 1 ( OPF138/136)
Swivel Caster –
rigid (rear)
Caster-swivel
(
front
)
Drip pan
Emer
g
enc
y
switch
Drip tray
Dischar
g
e doo
r
Control
p
anel
Hopper Cover
assembly
P
icture 2 ( OPF130)
7

1.2.3 Emergency stop demonstration：
P
icture 3 schematic picture of emergency switch
Emergency switch button—the motor will stop immediately after the emergency switch
been switched to “off ”position. During maintenance and adjustment use the emergency
switch in order to prevent the machine from starting unexpectedly. The left position is
“on”, the right position is “off ”.
8

1.2.4 Discharge door assembly
P
icture 4: Schematic picture of the door assembly
Item Name Quantity Item Name Quantity
1 Hand screw 4 7 Center draw valve 1
2 Distribution handle 3 8 Center draw valve O-
ring(φ33×3.1)
1
3 Distribution lever 3 9 O-ring(φ105×5.7) 2
4 Pivot pin 1 10 Discharge door body 1
5 Draw valve O-ring(φ33×3.1) 7 11 Pivot pin nut 1
6 Draw valve 2 12 Design cap 3
9

1.2.5 Technical features
MODEL OPF138 OPF136 OPF130
HOURLY OUTPUT(liter) 38 36 30
TANK CAPACITY(liter) 6.5×2 6.5×2 6.5×2
FLAVOURS 2+mixed 2+mixed 2+mixed
volt 220V 220V 220V
cycles 50/60HZ 50 HZ 50/60HZ
ELECTRICAL
POWER phase 1 1 1
INSTALLED POWER(KW) 2.4 2.2 2
CONDENSER Air Air Air
REFRIGERANT R22 R22 R22
Net 160 156 136
WEIGH IN
KG Gross 178 174 152
Width 555 555 555
Depth 735 735 735
DIMENSIONS
(mm) Hight 1335 1320 947
Width 780 780 780
Depth 880 880 880
PACKING
DIMENSIONS
(mm) Hight 1530 1530 1360
1.3 Operation condition
OPF serial soft ice cream machine has been design and manufactured for making of one-
or two-flavored soft ice cream and should only be used for this purpose. The operation
requirement for OPF series soft ice cream machine is as follows:
• Voltage 220 V (198V~242V)
• Operating air temperature 10 ºC – 38 ºC
• Max relative air humidity 90 %
• Max height above sea level 2000 m
• Normal atmospheric condition
1.4 Noise
The noise level of OPF serial soft ice cream machine is bellow 68 dB.
10