OEM Tools 24803 Service manual
UNPACKING
After unpacking the OEMTOOLS™40 Gallon (150L) Parts
Washer, inspect carefully for any damage that may have
occurred during transit. Check for loose, missing, or
damaged parts. If any damage is observed, a shipping
damage claim must be filed with carrier. DO NOT use
Parts Washer if broken, bent, cracked or damaged parts
(including labels) are noted. Any Parts Washer that appears
damaged in any way, operates abnormally or is missing
parts should be removed from service immediately. If you
suspect that the Parts Washer was subjected to a shock
load (a load that was dropped suddenly, unexpectedly,
etc.), immediately discontinue use until it has been checked
by a factory authorized service center.
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and
others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal
injury and/or damage to product or property. Please retain instructions for future reference.
The following safety information is provided as a guideline to help you operate your product under the safest possible conditions.
Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or
not followed. The following safety instructions are to provide the user with the information necessary for safe use and operation.
Please read and retain these instructions for the continued safe use of your product. Failure to follow instructions listed below
may result in serious injury. In addition, make certain that anyone who uses the equipment understands and follows these
safety instructions as well.
Operating Instructions and Parts Manual 24803
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
Thank you very much for choosing an OEMTOOLS™Product!
For future reference, please register your new tool at www.oem-tools.com and complete the owner’s record below:
Model: _______________ Purchase Date: ___________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product
before you begin using it. This product is designed for certain applications only. OEMTOOLS™cannot be responsible for issues
arising from modification. We strongly recommend this product is not modified and/or used for any application other than that for
which it was designed. If you have any questions relative to a particular application, DO NOT use the product until you have first
contacted customer service to determine if it can or should be performed on the product.
Explanation of Safety Signal Words
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION:Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTES:Provide clarity and helpful information.
40 GALLON (150L)
PARTS WASHER
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2018 OEMTOOLS™
WARNING
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Operating Instructions and Parts Manual 24803
6/18
2018 OEMTOOLS™
40 GALLON (150L)
PARTS WASHER
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
1. Know your product. Read this manual carefully. Learn
the product’s applications and limitations as well as
potential hazards specific to it.
2. Keep work area clean and well lit. Cluttered or dark
work areas invite accidents.
3. Keep children away. All children should be kept away
from the work area. Never let a child handle this
product without strict adult supervision.
4. DO NOT operate this product if under the influence of
alcohol or drugs. Read warning labels on prescriptions
to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, DO NOT
attempt to operate.
5. Use safety equipment. Eye protection should be
worn at all times when operating this product. Use
ANSI approved safety glasses. Everyday eyeglasses
are NOT safety glasses. Dust mask, non-skid safety
shoes, hard hat or hearing protection should be used
in appropriate conditions.
6. Wear proper apparel. Loose clothing, gloves, neck-ties,
rings, bracelets or other jewelry may present a potential
hazard when operating this product. Keep all apparel
clear of the product.
7. DO NOT overreach. Keep proper footing and balance
at all times when operating this product.
8. Check for damage. Check your product regularly. If
part of the product is damaged, it should be carefully
inspected to make sure that it can perform its intended
function correctly. If in doubt, the part should be
repaired. Refer all servicing to a qualified technician.
Consult your dealer for advice.
9. Keep away from flammables. DO NOT attempt to
operate this product near flammable materials or
combustibles. Failure to comply may cause serious
injury or death.
10. Store idle product out of the reach of children and
untrained persons. This product may be dangerous in
the hands of untrained users.
11. Maintain product with care.
12. Keep product dry and clean.
13. DO NOT use a damaged product. Tag damaged
products “DO NOT USE” until repaired.
14. Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the product’s operation.
15. Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one product may become hazardous when
used on another product.
16. If damaged, have the product serviced before using.
Many accidents are caused by poorly maintained
products.
17. Product service must be performed only by qualified
repair personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
18. When servicing a product, use only identical replacement
parts. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of injury.
19. Maintain a safe working environment. Keep the work
area well lit. Make sure there is adequate surrounding
workspace. Keep the work area free of obstructions,
grease, oil, trash, and other debris. DO NOT use this
product in a damp or wet location.
20. Maintain labels and nameplates on this product. These
carry important information. If unreadable or missing,
contact OEMTOOLS™for a replacement.
21. Avoid accidental fire and/or explosion. DO NOT smoke
near engine fuel and battery components.
22. We believe the information contained herein to be
reliable. However, general technical information is given
by us without charge and the user shall employ such
information at their own discretion and risk. We assume
no responsibility for results or damages incurred from
the use of such information in whole or in part.
SPECIFIC SAFETY INSTRUCTIONS & WARNINGS
1. Ground all tools. If the tool is equipped with three-pin
plug, it should be plugged into a three-pin electrical
socket. Never remove the ground pin. Failure to
properly ground unit could result in severe electrical
shock and/or death.
2. DO NOT abuse cord. Never use the cord to carry tools
or pull the plug from an outlet. Keep cord away from
heat, sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords increase the risk of
electric shock.
3. Always disconnect the tool from power source before
making any adjustments, storing, servicing, or changing
accessories. Such preventative safety measures reduce
the risk of starting the tool accidentally.
4. DO NOT use the tool if the switch does not turn it on
and off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
NOTE: The manufacturer declines any and all
responsibility for damage to vehicles or components if
said damage is the result of unskillful handling by the
operator or of failure to observe the basic safety rules set
forth in the instruction manual.
WARNING
Read Rules for Safe Operation and Instructions carefully.
IMPORTANT SAFETY INSTRUCTIONS
The warnings, precautions, and instructions discussed in this
manual cannot cover all possible conditions and situations that
may occur. The operator must understand that common sense
and caution are factors which cannot be built into this product
but must be supplied by the operator.
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Operating Instructions and Parts Manual 24803
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40 GALLON (150L)
PARTS WASHER
POWER SOURCE CONNECTION
POWER REQUIREMENTS
This product is designed to operate on a properly
grounded 120 volt, 60Hz, single-phase alternating current
(AC) power source fused with a 20 amp time delayed
fuse or circuit breaker. It is recommended that a qualified
electrician verify the ACTUAL VOLTAGE at the receptacle
into which the product will be plugged and confirm that
the receptacle is properly fused and grounded.
WARNING
DO NOT OPERATE THIS PRODUCT if the ACTUAL
power source voltage is less than 105 volts AC or greater
than 132 volts AC. Contact a qualified electrician if this
problem exists. Improper performance and/or damage
to the product will result if operated on inadequate or
excessive power.
CONNECT TO POWER SOURCE
WARNING
High voltage danger from power source!
Consult a qualified electrician for proper installation of
receptacle at the power source.
This product must be grounded while in use to protect the
operator from electrical shock. If you are not sure if your
outlet is properly grounded, have it checked by a qualified
electrician. DO NOT cut off the grounding prong or alter
the plug in any way and DO NOT use any adapters
between the product’s power cord and the power source
receptacle. Make sure the POWER switch is OFF then
connect the power cord to a properly grounded 120V,
60Hz, single phase, 20 amp power source.
EXTENSION CORDS
For optimum performance, an extension cord should not
be used unless absolutely necessary. If necessary, care
must be taken in selecting an extension cord appropriate
for use with your specific product. Select a properly
grounded extension cord that will mate directly with the
power source receptacle and the power cord without
the use of adapters. Make certain that the extension is
properly wired and in good electrical condition. Extension
cords must be a minimum #12-gauge cord. DO NOT use
an extension cord over 25 ft. (7.6 m) in length.
ASSEMBLY INSTRUCTIONS
1. Remove machine from carton and inspect for any
visual damage.
2. Remove parts inside the machine.
3. Lay clean and hard cardboard on the floor and lay
machine on its lid. (Make sure you hold cover closed
when laying machine on its lid.)
4. Mount four legs on brackets with M6X12 Phillips head
screws and M6 nuts.
NOTE: DO NOT TIGHTEN.
5. Place lower shelf between legs with flat surface up and
attach to legs with M6X12 Phillips head screws and
M6 nuts.
6. With legs pressed tight against lower shelf, tighten all
screws to lower shelf.
7. Tighten all the screws installed in Step 4.
8. Stand machine up, being careful to hold lid closed.
9. Put work shelf and basket into the machine.
10. Remove styrofoam packing from pump (see pump label
for instructions) and mount pump assembly into slot on
the side of the machine. Push down firmly on pump so
that it seats itself onto side wall of tub. Place filter screen
in position.
11. Thread the flexible nozzle into the elbow attachment on
pump housing and firmly screw into place.
12. Plug machine into standard 115 volt 60 Hz grounded
outlet and fill with proper amount of fluid.
13. Turn switch on. Fluid should be flowing from the flexible
nozzle.
WHEN INSTALLING YOUR PARTS WASHER
1. Sit it on a firm, flat, level surface in a well ventilated
area and away from any open flames.
2. Fill only with a non-flammable water-based degreaser
or cleaning agent to just below the level of the parts
shelf (approximately 24 gallons or 90L).
3. Follow the degreaser manufacturer’s instructions
carefully.
4. DO NOT fill with flammable solvents such as
kero¬sene, gasoline, etc.
WHEN USING YOUR PARTS WASHER
1. Wear suitable protective clothing, gloves and goggles.
2. Clean off any accidental splashes of degreaser on
skin immediately, following the degreaser
manufacturer’s instructions carefully. Seek
medical attention if necessary.
3. Keep work area tidy and mop up any accidental spills
of degreaser.
WHEN NOT IN USE
1. Switch off pump, close the lid and disconnect from the
electrical supply.
2. Disconnect from the electrical supply before carrying
out any maintenance or cleaning on the Parts Washer.
WARNING: The pump of your Parts Washer may be
damaged if you use solvents like perchloroethylene or
trichloroethylene.
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Operating Instructions and Parts Manual 24803
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40 GALLON (150L)
PARTS WASHER
ELECTRICAL CONNECTIONS
Plug into a standard 120 volt grounded plug.
PRODUCT SPECIFICATIONS
Maximum Capacity: 40 Gallons (150L)
Working Capacity: 24 Gallons (90L)
Assembled Dimensions: 44-3/4" x 20-1/2"x 35"
(113.7 x 52 x 89 cm)
Weight: 52 Lbs. (23.6 kg)
CONTENTS
Bolts (24), Spring Washers (24), Lock Nuts (24), Legs (4),
Lower Shelf (1), Middle Shelf (1), Pump Assembly (1),
Basket (1), and Instruction Manual (1)
OPERATION
Always wear protective clothing, gloves and goggles
when using your Parts Washer.
1. Open the Parts Washer lid and place parts to be
washed on the washboard.
2. Position the flexible nozzle so that it is directly above
your parts.
3. Turn the power switch to the ON position.
4. Clean parts as needed.
5. Turn power switch to the OFF position.
6. Place parts on drying shelf until completely dry.
7. Empty drain tank, as needed, by sliding out of drying
shelf brackets.
WARNING
Clean off any accidental splashes of degreaser on skin
immediately, following the degreaser manufacturer’s
instructions carefully. Seek medical attention if necessary.
MAINTENANCE
1. The lid incorporates a fusible link to close the lid in the
event of a fire. This link is non-resetting and must be
replaced once it has been triggered.
2. Clean the pump filter regularly by sliding it away from
the pump housing and rinsing in clean degreaser.
3. DO NOT allow the level of liquid in the Parts Washer
to fall below the pump inlet, as damage to the pump
can result.
4. Change degreaser as needed. Tank can be drained by
removing the drain plug located on bottom of tank.
TROUBLE SHOOTING
If you experience reduced volume flow or no flow of cleaning
liquid from the flex hose nozzle, probable causes may be:
1. Foreign matter in the flex hose.
2. Low fluid level (not reaching the pump inlet).
3. Blocked/dirty filter.
4. Air in the pump. You can turn on and turn off the Parts
Washer several times or knock on the pump housing
several times to fix this problem.
DISPOSAL
At the end of the useful life of the product, dispose
of the components according to all state, federal and
local regulations.
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Operating Instructions and Parts Manual 24803
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40 GALLON (150L)
PARTS WASHER
PARTS LIST
PRODUCT LAYOUT
Figure Description Qty.
1 Cover 4
2 Fusible Link 1
3 Shaft 1
4 Work Basket 1
5 Work Shelf 1
6 Body 1
7 O-ring 1
8 Plug 1
9 M6 Nut 24
10 Spring Washer 24
11 M6 x 12 Screw 24
12 Leg 4
13 Shelf 1
14 Filter Cover 1
15 Filter 1
16 Pump Housing Cover 1
17 M5 x 20 Screw 1
18 M5 Nut `1
19 Pump Housing 1
20 Flexible Pipe 1
21 Elbow Seat 1
22 Strain Relief 1
23 M4x20 Screw w/Nut, Spring & Flat Washer 5
24 Switch 1
25 Switch Box 1
26 Elbow-1 1
27 Elbow-2 1
28 O-ring 1
29 Connector 1
30 O-ring 1
31 Pump 1
32 Strain Relief 1
33 Cable & Plug 1
34 Pump Assembly 1
NOTE: Not all components of the product are
replacement items but are illustrated as a convenient
reference for location and position in the assembly
sequence.
OEMTOOLS™and/or its distributors have provided the
parts list and assembly diagram as a reference only.
Neither OEMTOOLS™nor its distributors make any
representation or warranty of any kind to the buyer and/
or user of this tool that he or she is qualified to do any
repairs or replace any parts of this product. OEMTOOLS™
and its distributors expressly state that all repairs or parts
replacement should be done by certified or licensed
technicians. The buyer assumes all risk and liability
arising out of his or her repairs or parts replacement to
the original production.
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Operating Instructions and Parts Manual 24803
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40 GALLON (150L)
PARTS WASHER
NOTES:
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Operating Instructions and Parts Manual 24803
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2018 OEMTOOLS™
40 GALLON (150L)
PARTS WASHER
NOTES:
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Operating Instructions and Parts Manual 24803
6/18
2018 OEMTOOLS™
40 GALLON (150L)
PARTS WASHER
OEMTOOLS™LIMITED 90 DAY WARRANTY
For 90 days from the original purchase of this product, OEMTOOLS™will warranty this item. If you find any defect in
material or workmanship, through normal usage, return it to the place of purchase or to OEMTOOLS™for repair or
replacement at our discretion. In order to obtain this service, send your tool and proof of purchase, transportation pre-
paid, to OEMTOOLS™Q.A. Dept., 3580 E. Raines Road #3, Memphis, TN 38118. We will not be responsible for lost or
damaged goods during transportation; please insure your package. If our inspection verifies the defect, we will either
repair or replace the product, or we may elect to refund the purchase price if we cannot readily and quickly provide you
with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the
defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
OEMTOOLS™does not provide warranty for products labeled other than OEM®or OEMTOOLS™. OEMTOOLS™will
not provide any warranty for products subjected to abnormal use. Abnormal use includes, but is not limited to, abuse,
accident, alteration, neglect, and unauthorized or unreasonable use or repairs. This warranty does not cover bits,
blades, files, batteries, or calibration. We recommend that you maintain your tools and sharpen or replace blades, bits,
files, and batteries as necessary. OEMTOOLS™reserves the right to make any changes in construction or design at
any time without any obligation in incorporating such changes to tools or equipment previously sold.
OEMTOOLS™makes every effort to ensure that its products meet high quality and durability standards, and warrants
to the original purchaser that this product is free from defects in materials and workmanship for the period of 90
days from the date of purchase. This warranty does not apply to damage due directly or indirectly to misuse, abuse,
negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear
and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or
consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY
IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS. This warranty gives you specific legal rights, and you may also have other rights,
which vary from state to state.
CONTACT US
3580 E. Raines Road, Suite 3, Memphis, TN 38118
Tel: 1-866-458-2472
www.oem-tools.com
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