Oldenbourg group euv-400 Quick start guide

EUV-400 ELECTRIC UTILITY VEHICLE
PARTS AND SERVICE MANUAL
PUB. NO. 1486
©
2010 All rights reserved.
OLDENBURG ELECTRIC UTILITY VEHICLE INCLUDES:
25 HP OLDENBURG ELECTRIC AC MOTOR
HEAVY DUTY DANA 44 DRIVE AXLES
FRONT AND REAR DISC BRAKES
ATLAS TRANSFER CASE
FLUX VECTOR VARIABLE SPEED AC DRIVE
DIGITAL GRAPHIC DISPLAY
REMOVABLE BATTERY PACK WITH QUICK DISCONNECT
with AMP Electric Drive
Revision2November2010

i
TABLE OF
CONTENTS
TABLE OF CONTENTS
Section Page
1 INTRODUCTION
General Description........................................................................................................................ 1-2
Required Working Space................................................................................................................ 1-2
Machine Specifications................................................................................................................... 1-3
Component Serial Numbers ........................................................................................................... 1-4
2 SAFETY
Machine Misuse.............................................................................................................................. 2-2
Recognize Safety Information......................................................................................................... 2-2
Understand Signal Words............................................................................................................... 2-4
Safety Precautions.......................................................................................................................... 2-4
Battery Safety ................................................................................................................................. 2-8
3 PARTS
Introduction..................................................................................................................................... 3-2
Electric Utility Vehicle (EUV)........................................................................................................... 3-5
Electrical Group .............................................................................................................................. 3-7
Motor Group.................................................................................................................................... 3-12
Battery Group.................................................................................................................................. 3-13
Wheel Group................................................................................................................................... 3-14
Drop Box Group.............................................................................................................................. 3-15
Axle & Suspension Group............................................................................................................... 3-16
Steering Group................................................................................................................................ 3-19
Driveline Group............................................................................................................................... 3-20
Brake Group.................................................................................................................................... 3-21
Options............................................................................................................................................ 3-23
4 SERVICE
Cleaning.......................................................................................................................................... 4-2
Storage ........................................................................................................................................... 4-2
General Service.............................................................................................................................. 4-3
Service Intervals ............................................................................................................................. 4-7
Service Lubrication ......................................................................................................................... 4-8
Recommended Fluids..................................................................................................................... 4-10
Torque Table................................................................................................................................... 4-10
Electrical Schematic........................................................................................................................ 4-11
Electrical Wiring Diagram................................................................................................................ 4-12

ii
TABLE OF
CONTENTS
ORIGINAL EQUIPMENT MANUFACTURERS
The following table lists the various original equipment manufacturer components, the documentation or literature
provided, and the source of the documentation.
These documents are provided electronically in Portable Document Format (PDF) and are included on the CD
provided with your manual.
COMPONENT DOCUMENT(S) SOURCE
Oldenburg AC Electric Motor How To Get The Most From Electric Motors EASA
Atlas Transfer Case Specifications and Instructions Guide Advance Adapters Inc.
Dana Drive Axles Illustrated Parts Lists and Service Manual Dana / Roadranger
Sevcon Motor Controller Applications Reference Manual Sevcon
SKF Sensor-Bearing Unit Product Data Manual SKF
Industrial Battery Charger Installation and Operation Manual Crown

1-1
SECTION 1
INTRODUCTION
This manual contains all the information necessary to identify common service parts and safely maintain your
Oldenburg Group Incorporated machine. This manual is an important part of your machine and should remain
with the machine.
Reading your manual will help you avoid personal injury or damage to the machine. Information given in this
manual will provide you with the safest and most effective parts identification and service information for your
machine.
The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you
understand our instructions. Right and left sides are determined by facing in the direction the machine will
travel when going forward.
New personnel must be thoroughly trained by qualified personnel and must never service the machine
unsupervised. Information in this manual must be reviewed and understood before using this machine. Failure
to comply could result in serious injury or damage to the machine.
The manufacturer accepts no liability for damage or injury resulting from machine misuse, and these risks must
be borne solely by the user. Compliance with and strict adherence to the conditions of operation, service and
repair as specified by the manufacturer also constitute essential elements for the intended use.
This utility vehicle should be operated, serviced and repaired only by persons familiar with all its particular
characteristics and acquainted with the relevant safety rules (accident prevention). The accident prevention
regulations, all other generally recognized regulations on safety and occupational medicine and the road traffic
regulations must be observed at all times.
Read and understand
manual and safety
information before
operating!

1-2
SECTION 1
INTRODUCTION
GENERAL DESCRIPTION
The Oldenburg Electric Utility Vehicle (EUV-400) is an AC electric motor driven utility vehicle with an off-highway
application driveline including Dana drive axles and an Atlas transfer case. The machine has a front and rear disc
hydraulic service brake system, cab operated parking brake, and emergency driveline brake. The machine has a
500 lb payload capacity and spare battery pack.
REQUIRED WORKING SPACE
Machine turn radius of
4.68 meters (184 inches).

1-3
SECTION 1
INTRODUCTION
MACHINE SPECIFICATIONS
The machine is designed to be used underground but may also be used on the surface. If the machine is to be
used on the surface it shall not be used during inclement weather that may affect the safe operation of the
machine. The machine shall not be used anytime lighting is present. Refer to the table below for ambient
temperature and humidity limitations.
It is important to keep the machine clean for safe operation. Dirt and mud can build up on surfaces causing an
unsafe condition. It is also important to keep the machine clean for proper operation of the moving components
and for serviceability of the machine.
Length 144 inches
Width 63 inches
Height 81.5 inches
Weight pounds 4,320
Electric Motor Oldenburg 25 HP AC (30 min. rating)
Outside Turning Radius 16’-8.1” (>3.3”)
Payload pounds 500 lbs
Maximum Speed 6.5 mph
Maximum Gradient Angle 25%
Ambient Temperature Limits 0° TO 37°C (33° TO 100°F)
Relative Humidity Limit 95%
Battery Indicator Yes
Digital AC Drive Inverter Yes
Ground Clearance 9 inches
Machine Electrical Safety Authority
(ESA) certification information is
listed inside the main disconnect
access cover.

1-4
SECTION 1
INTRODUCTION
COMPONENT SERIAL NUMBERS
The following is a list of major components of the Electric Utility Vehicle (EUV). Refer to the Parts section of this
manual to identify these components. Locate the component data plate on each component and record the
manufacturer name, part or model number, and serial number.
EQUIPMENT MANUFACTURER PART OR MODEL NUMBER SERIAL NUMBER
AC MOTOR OLDENBURG
FRONT AXLE DANA
REAR AXLE DANA
TRANSFER CASE ADVANCE ADAPTERS
PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING
For proper notification of all updates and bulletins, please complete Original Equipment
Manufacturer product registration for all applicable machine components.
A component data plate is attached to major machine
components. This is an example of what the electric
motor data plate looks like and what information is
included on the data plate.

2-1
SECTION 2
SAFETY
This section of the manual contains all safety information for your machine, including special messages to bring
attention to potential safety concerns, machine damage, as well as helpful servicing information. Please read
all the information carefully to avoid injury or damage to the machine.
New personnel must be thoroughly trained by qualified personnel and must never service the machine
unsupervised. Information in this manual must be reviewed and understood before using this machine. Failure
to comply could result in serious injury or damage to the machine.
In addition to all safety measures outlined in this manual, personnel shall adhere to all applicable workplace
practices and regulations. To maintain optimum performance from this equipment, any questions concerning
this publication should be directed to the manufacturer.
Read and understand
manual and safety
information before
operating!

2-2
SECTION 2
SAFETY
MACHINE MISUSE
DO NOT USE THIS MACHINE TO…
TOW OTHER MACHINES OR MACHINERY
OPERATE IN EXPLOSION HAZARDOUS ATMOSPHERES
DRIVE ON PUBLIC ROADWAYS
RECOGNIZE SAFETY INFORMATION
These are some of the safety-alerts labeled on your machine. When you see these, you must be alert to the
potential for personal injury if instructions are not followed properly.
The following labels are critical to the safety of personnel operating or servicing the machine. Review these
and fully understand these prior to operating the machine or performing any service on the machine.
Brake Test
Park Brake