SAC Turbo-Max 6100 Series Programming manual

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MON600191 REV V 4/13/22
OPERATORS/PARTS MANUAL
TURBO-MAX
6100 SERIES TRAILER

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REV DATE BILL OF MATERIALS DESCRIPTION
J2/21/14 MON600191 UPDATE MANUAL WITH NEW LOGO
GRAPHICS.
K 7/11/14 MON900703 UPDATED BOM & CHECKED ALL GRAPHICS &
BOM’S
L 8/11/14 MON900703
ADDED MON900980 UPDATED BOM AND GRAPHICS
M 12/30/14 MON900709 DELETED KEY38X2
N 12/11/15 MON901332, MON901333
REVIEWED ALL TEXT AND
ASSEMBLY PRINTS
ADDED UPDATED REEL AND PADDLE
UPDATED ALL BOM’S AND GRAPHICS
O 2/24/17 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL ASSEMBLY PRINTS AS NEEDED.
Q 2/28/20 DECAL LOCATION ADD DEC785 QTY 1, DEC786 QTY1, DEC787 QTY 1
R 8/28/20 MON900703 CHANGE BOLTS , WASHERS AND NUTS TO SHOULDER
BOLTS AND NUTS ON IDLER ARMS
S 11/19/20 MON900703 REPLACE TURNBUCKLE WITH ADJ TENSION ROD
T 12/21/20 DECAL LOCATION ADD DEC795
U 3/28/22 TRAILER SUBFRAME ASSEMBLY REPLACE LH AND RH BOGIE WITH SYMETRICAL BOGIE
V 4/13/22 BASE ASSEMBLY MON900703 CHANGE IDLER TENSIONERS TO ADJ THRD’D ROD

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Never overload wagon. Follow rating of gear or rating of tires, whichever is less.
Ensure that anybody present is clear before applying power to any machinery used in conjunc-
tion with wagon box or when moving box.
Never allow anyone in, near, or on mixing chamber during mixing, transporting, or unloading
of feed.
Do not exceed 20 miles per hour when towing wagon.
GENERAL INFORMATION
1. Unless otherwise specied, high-strength (grade5) (3 radi-
al-line head markings) hex head bolts are used throughout
assembly of this piece of equipment.
2. Whenever terms“LEFT”and“RIGHT”areusedinthismanual
it means from a position behind the wagon box and facing
forward.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO. and
DESCRIPTION.
4. Read assembly instructions carefully. Study
assemblyproceduresandallillustrationsbeforeyoubegin
assembly.Notewhichpartsareused ineachstep.Thisunit
must be assembled in proper sequence or complications
will result.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING
INSTRUCTIONS:
Thank you for purchasing aTurbo-Max 6100 series reel mixer. We feel you have made a wise choice and hope you are
completely satised with your new piece of equipment. Your new 6100 series Turbo-Max is a durable, ecient, and
easy to use unit. Proper care and use will result in many years of service.
Table of Contents
General Information.....................................................................................................................................................................................................3
Model and Serial Number Identication..............................................................................................................................................................4
Safety, Signal Words.....................................................................................................................................................................................................6
Equipment Safety Guidelines...................................................................................................................................................................................7
Lighting and Marking..................................................................................................................................................................................................7
Safety Sign Care.............................................................................................................................................................................................................7
Tire Safety ........................................................................................................................................................................................................................8
Before Operation...........................................................................................................................................................................................................8
During Operation.......................................................................................................................................................................................................9-10
Following Operation...................................................................................................................................................................................................10
Highway and Transport Operations.................................................................................................................................................................. 10-11
Performing Maintenance ..........................................................................................................................................................................................11
Bolt Torque .....................................................................................................................................................................................................................12
PTO Horsepower Requirements .............................................................................................................................................................................13
Drawbar Attaching System.......................................................................................................................................................................................13
Hydraulic System..........................................................................................................................................................................................................13
Mixer Setup....................................................................................................................................................................................................................13
Mixer Operation........................................................................................................................................................................................................ 14-15
Maintenance-Inspection and Adjustment..........................................................................................................................................................16
Electronic Scales...........................................................................................................................................................................................................16
Lubrication .....................................................................................................................................................................................................................17
Decal Location ..............................................................................................................................................................................................................18
Base Assembly........................................................................................................................................................................................................... 20-25
Reel Assemblies........................................................................................................................................................................................................ 26-30
Paddle Assemblies.................................................................................................................................................................................................... 31-32
Bearing Assembly ........................................................................................................................................................................................................33
Chain Idler Assembly .................................................................................................................................................................................................34
Auger Assemblies .................................................................................................................................................................................................... 35-38
Trailer Base Assembly ............................................................................................................................................................................................. 39-40
Subframe Assemblies............................................................................................................................................................................................. 41-44
Bogie Assembly ........................................................................................................................................................................................................... 45
Hub & Spindle Assemblies .......................................................................................................................................................................................46
Final Assembly ..............................................................................................................................................................................................................47
Slide Tray Breakdown..................................................................................................................................................................................................48
Power Discharge Breakdown............................................................................................................................................................................... 49-50
Hydraulics Breakdown ........................................................................................................................................................................................... 51-55
Control Box Breakdown ............................................................................................................................................................................................56
Driveline Assemblies .............................................................................................................................................................................................. 57-58
Lighting Breakdown....................................................................................................................................................................................................59
Loadcell Retainer Kit ..................................................................................................................................................................................................62
Trailer Specications ..................................................................................................................................................................................................63
Warranty...................................................................................................................................................................................................................... 64-65

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Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them
down inside of this manual. This will allow easy reference if the ordering of parts should become necessary.
MODEL AND SERIAL NUMBER IDENTIFICATION

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NOTES
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TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note: use of following signal words DANGER, WARNING,
and CAUTION with safety messages. Appropriate signal
word for each has been selected using following guidelines:
DANGER:
Indicates an imminently hazardous situation that, if not
avoided, will result in serious injury or death. This signal
word is to be limited to most extreme situations typically
for machine components which, for functional purposes,
cannot be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not
avoided, could result in serious injury or death, and includes
hazards that are exposed when guards are removed. It may
also be used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact
your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: [phone] or
Toll Free: 1-866-722-1488, Fax: [phone] http://www.siouxautomation.com
SAFETY: YOU CAN LIVE WITH IT!

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SAFETY...YOU CAN LIVE WITH IT
EQUIPMENT SAFETY GUIDELINES
Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful
approach to handling equipment.You, the operator, can avoid many accidents by observing the following precautions
in this section. To avoid personal injury, study the following precautions and insist those working with you, and you
yourself, follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield
removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal
becomes necessary for repairs, replace shield prior to use.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of
such decals is indicated in this manual. The part numbers for the decals are located in the lower right hand corner of
the decal, and listed in this manual on the following pages.
Do not attempt to operate this equipment under the inuence of alcohol or drugs.
Review safety instructions with all users annually.
Operator should be a responsible adult. DO NOT ALLOW PERSONSTO OPERATE OR ASSEMBLETHIS UNIT UNTILTHEY
HAVE READTHIS MANUAL AND HAVE DEVELOPED ATHOROUGH UNDERSTANDING OFTHE SAFETY PRECAUTIONS
AND PROPER OPERATIONAL PROCEDURES.
Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs
and practice the instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON’T TRY IT.
LIGHTING AND MARKING
It is the responsibility of customer to know lighting and marking requirements of the local highway authorities and to
install and maintain the equipment to provide compliance with the regulations. Add extra lights when transporting
at night or during periods of limited visibility. Lighting kits are available from your dealer or from manufacturer.
SAFETY SIGN CARE
• Keepsafetysignscleanandlegibleatalltimes.
• Replacesafetysignsthataremissingorhavebecomeillegible.
• Replacedpartsthatdisplayedsafetysignsshouldalsodisplaycurrentsafetysign.
• Safetysignsareavailablefromyourdistributor,dealerpartsdepartment,orthefactory.
How to install safety signs:
• Besurethatinstallationareaiscleananddry.
• Decideonexactpositionbeforeyouremovebackingpaper.
• Removesmallestportionofsplitbackingpaper.
• Aligndecaloverspeciedareaandcarefullypresssmallportionwithexposedstickybackinginplace.
• Slowlypeelbackremainingpaperandcarefullysmoothremainingportionofdecalintoplace.
• Smallairpocketscanbepiercedwithapinandsmoothedoutusingpieceofdecalbackingpaper.
SAFETY

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TIRE SAFETY
• Failuretofollowproperprocedureswhenmountingatireonarimcanproduceanexplosionwhichmay 
result in a serious injury or death.
• Donotattempttomountatireunlessyouhaveproperequipmentandexperiencetodothejob.
• Inatingorservicingtirescanbedangerous.Wheneverpossible,trainedpersonnelshouldbecalledto 
service and/or mount tires.
• Alwaysorderandinstalltiresandwheelswithappropriatetypeandloadcapacitytomeetorexceed
anticipated weight to be placed on the equipment.
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this
manual or function you do not understand, contact your local authorized dealer or manufacturer.
BEFORE OPERATION:
• Carefullystudyandunderstandthismanual.
• Donotwearloose-ttingclothingwhichmaycatchinmovingparts.
• Alwayswearprotectiveclothingandsubstantialshoes.
• Itisrecommendedthatsuitablehearingandeyeprotectionbeworn.
• Operatormaycomeincontactwithcertainmaterialswhichmayrequirespecicsafetyequipment
relative to handling of such materials.
• Keepwheelandlugnutstightenedtospeciedtorque.
• Assurethatagriculturalimplmenttiresareinatedevenly.
• Giveunitavisualinspectionforanyloosebolts,wornpartsorcrackedwelds,andmakenecessary
repairs. Follow the maintenance safety instructions included in this manual.
• Besuretherearenotoolslyingonorinequipment.
• Donotuseunituntilyouaresurethatareaisclear,especiallyaroundchildrenandanimals.
• Don’thurrythelearningprocessortaketheunitforgranted.Easeintoitandbecomefamiliar
with your new equipment.
• Practiceoperationofyourequipmentanditsattachments.Completelyfamiliarizeyourselfandother
operators with its operation before using.
• UseatractorequippedwithRollOverProtectionSystem(ROPS)andfastenyourseatbeltpriorto
starting the engine.
• ManufacturerdoesnotrecommendusageofatractorwiththeROPSremoved.
• Makesurethatbrakesareevenlyadjusted.
• Movetractorwheelstowidestrecommendedsettingstoincreasestability.
• Donotallowanyonetostandbetweentongueorhitchandtowingvehiclewhenbackinguptoequipment.
• NEVERloadmixerwithoutrstattachingatractorofatleast2/3thegrosstrailerweight.
SAFETY

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DURING OPERATION
• Beawareofbystanders,PARTICULARLYCHILDREN!Alwayslookaroundtomakesurethatitissafeto
start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as
you may not hear people shouting.
• NO PASSENGERS ALLOWED-Donotallowanyonetorideonorinsidethemixeratanytime!
• Keephandsandclothingclearofmovingparts.
• Donotclean,lubricate,oradjustyourequipmentwhileitismoving.
• Whenhaltingoperation,evenperiodically,setparkingbrakes,disengagePTO,shuto
engine, and remove ignition key.
• Beespeciallyobservantoftheoperatingareaandterrain.Watchforholes,rocks,orotherhiddenhazards.
Always inspect area prior to operation.
 -DONOToperatenearedgeofdrop-osorbanks.
- DO NOT operate on steep slopes as overturn may result.
- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pickthemostlevelpossibleroutewhentransportingacrosselds.Avoidedgesofditches,gullies,andsteep
hillsides.
• Beextracarefulwhenworkingoninclines.
• Maneuvertractorortowingvehicleatsafespeeds.
• Avoidoverheadwiresorotherobstacles.Contactwithoverheadlinescouldcauseseriousinjuryordeath.
• Avoidloosegravel,rocks,andholes;theycanbedangerousforequipmentoperationormovement.
• Allowforunitlengthwhenmakingturns.
• Donotwalkorworkunderraisedcomponentsorattachmentsunlesssecurelypositionedandblocked.
• Keepallbystanders,pets,andlivestockclearofworkarea.
• Operatetowingvehiclefromoperatorsseatonly.
• Neverstandalongsideofunitwithenginerunningorattempttostartengineand/oroperatemachinewhile
standing alongside of unit.
• Neverleaverunningequipmentunattended.
• Asaprecaution,alwaysrecheckhardwareonequipmentfollowingevery100hoursofoperation.Correctall
problems. Follow maintenance safety procedures.
• Neverhandfeedmaterialsintomixerwhileitisrunning.Rotatingaugersinsidemixermaynotbevisiblefrom
the loading point, and may cut or grab hands, clothing, or material being loaded, causing severe injury.
Always stop tractor engine before hand loading materials.
• Donotallowoperationofthisunitbyinexperiencedorunqualiedpeople.Keepallunqualifedpeopleaway
from the mixer during operation. Operators of this unit must be alert and use good judgement at all
times. Operator should not climb on ladder or any part of the mixer when loading, mixing, or unloading material.
SAFETY

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• Besuretheinsideofthemixerisclearofanyobstructionbeforeoperating.
• Usecautionwhenworkingaroundthedischargearea.Stayclearofpowerchute&slidetray.Theseare
controlled from the cab and could operate without warning, creating pinch points which could cause severe
injury or death. Always stop tractor engine and remove PTO driveline & hydraulic hoses before working
near the discharge area.
• Neverattempttoreleasejammedmaterialsorcleanmaterialsfromanyareaofthemixerordischarge
chute without stopping engine and removing driveline rst. Moving parts can be hidden by materials, and
stopped parts can start unexpectedly, causing severe injury. Always stop tractor engine and remove the PTO
driveline so that the mixer cannot be accidentaly turned on before attempting to remove jammed material or to clean.
• Neverputarmsorfeetinsideunit,powerchute,orneardischargedooropening,norclimbonorinthemixer
while it is running. NEVER allow anyone to position themselves over or near the top of the mixer while it is
running. Rotating augers and sprockets can grab clothing or create pinch points which can cause severe
injury or death to the operator or bystanders. Always stop tractor engine and remove the PTO driveline so
that the mixer cannot be accidentally turned on while inspecting, servicing, repairing, or cleaning.
• Followingoperation,orwhenunhitching,stoptractorortowingvehicle,setbrakes,shutoengineand
remove the ignition key.
• Storeunitinanareaawayfromhumanactivity.
• Donotparkequipmentwhereitwillbeexposedtolivestockforlongperiodsoftime.Damageand
livestock injury could result.
• Donotpermitchildrentoplayonoraroundstoredunit.
• Makesureallparkedmachinesareonahard,levelsurfaceandengageallsafetydevices.
• Wheelchocksmaybeneededtopreventunitfromrolling.
FOLLOWING OPERATION
HIGHWAY AND TRANSPORT OPERATIONS
• SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and
local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement
agencies for your own particular regulations. If required, safety chains should be obtained and installed
Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between
towing and towed machines in the event of separation of primary attaching system. Use a high strength,
appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under
tongue and secure to draw bar cage, mounting loops, or bumper frame.
• Adoptsafedrivingpractices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH
MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an
emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill.
Do not coast.
- Do not drink and drive!
SAFETY