Open Plan Systems SLIDING DOOR User manual

www.openplan.com | [email protected]  844.OPS.OPS1  REV 07.01.2020 1
SLIDING DOOR ASSEMBLY
53H AND 67H FOR 36W OPENING
Tools Required
For additional assembly support, refer to www.openplan.com
or contact 844.OPS.OPS1
Level
Sliding Door
53”H and 67”H for 36” wide opening
www.openplan.com | 844.OPS.OPS1 | [e-mail]

Adjustable wrench

www.openplan.com | [email protected]  844.OPS.OPS1  REV 07.01.2020 2
PART LIST
PART DESCRIPTION QTY
Sliding Door Frame and glass 1
36” Tool Rail Bar 1
Tool Rail Bar Clips 2
Door Track with Liner 1
End Caps for Track 2
Bottom Draw Block with Guide
Attachment (L&R) 1
3” Caster with 3/8-16 Stem and
Serrated lock nut 2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Parts List
Item Partname Part
Description Image
1SLIDING-DOOR53/SLIDING-DOOR67 SlidingDoorFrame
andPlexiglass
2SLIDING-DOORKIT-TRB36 36”ToolRailBar



3SLIDING-DOORKIT-TRBCLIP ToolRailBarClips
(2)



4SLIDING-DOORKIT-Track
DoorTrackwith
Liner





5SLIDING-DOORKIT-TrackEndCap
EndCapsforTrack
(2)



6
SLIDING-DOORKIT-BottomGuide
Bracket
BottomDrawBlock
withGuide
Attachment(L&R)
7SLIDING-DOOR-CASTER
3”Casterwith
3/8-16Stemand
Serratedlocknut
(2)


2
Tools Required
For additional assembly support, refer to www.openplan.com
or contact 844.OPS.OPS1
Level
Sliding Door
53”H and 67”H for 36” wide opening
www.openplan.com | 844.OPS.OPS1 | [e-mail]

Adjustable wrench

www.openplan.com | [email protected]  844.OPS.OPS1  REV 07.01.2020 3
Step 1
Assemble the Door Track. Slide the Track onto the TRB Rail.
Attach the Track End Caps. Set the TRB clips into the TRB
rail to mount the track to the A02 Panel.
ASSEMBLY GUIDE
Step 2
Set the TRB Clips and Track onto the highest slot position
on the A02 Panel. Make sure the teeth engage in the rails by
applying a downward force.
Step 3
Layout the door and unbox the casters. Thread the caster
stem into the bottom of the door, aligning the caster to roll
parallel to the plane of the Panel (VERY IMPORTANT AS THIS
KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4
Stand the door up, positioned inside the track. Adjust the
panel height to relieve any rubbing of the door to the track
liner. Additional adjustment can be found in Step 6.
Step 2: Set the TRB Clips and Track onto the highest
slot position on the A02 Panel. Make sure the teeth
engage in the rails by applying a downward force.
3
Step 1: Assemble the Door Track. Slide the Track onto the TRB Rail. Attach the
Track End Caps. Set the TRB clips into the TRB rail to mount the track to the A02
Panel.
Step 3: Layout the door and unbox the casters. Thread the caster stem into the
bottom of the door, aligning the caster to roll parallel to the plane of the Panel
(VERY IMPORTANT AS THIS KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4: Stand the door up, positioned inside the
track. Adjust the panel height to relieve any rubbing
of the door to the track liner. Additional adjustment
can be found in Step 6.
Step 2: Set the TRB Clips and Track onto the highest
slot position on the A02 Panel. Make sure the teeth
engage in the rails by applying a downward force.
3
Step 1: Assemble the Door Track. Slide the Track onto the TRB Rail. Attach the
Track End Caps. Set the TRB clips into the TRB rail to mount the track to the A02
Panel.
Step 3: Layout the door and unbox the casters. Thread the caster stem into the
bottom of the door, aligning the caster to roll parallel to the plane of the Panel
(VERY IMPORTANT AS THIS KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4: Stand the door up, positioned inside the
track. Adjust the panel height to relieve any rubbing
of the door to the track liner. Additional adjustment
can be found in Step 6.
Step 2: Set the TRB Clips and Track onto the highest
slot position on the A02 Panel. Make sure the teeth
engage in the rails by applying a downward force.
3
Step 1: Assemble the Door Track. Slide the Track onto the TRB Rail. Attach the
Track End Caps. Set the TRB clips into the TRB rail to mount the track to the A02
Panel.
Step 3: Layout the door and unbox the casters. Thread the caster stem into the
bottom of the door, aligning the caster to roll parallel to the plane of the Panel
(VERY IMPORTANT AS THIS KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4: Stand the door up, positioned inside the
track. Adjust the panel height to relieve any rubbing
of the door to the track liner. Additional adjustment
can be found in Step 6.
Step 2: Set the TRB Clips and Track onto the highest
slot position on the A02 Panel. Make sure the teeth
engage in the rails by applying a downward force.
3
Step 1: Assemble the Door Track. Slide the Track onto the TRB Rail. Attach the
Track End Caps. Set the TRB clips into the TRB rail to mount the track to the A02
Panel.
Step 3: Layout the door and unbox the casters. Thread the caster stem into the
bottom of the door, aligning the caster to roll parallel to the plane of the Panel
(VERY IMPORTANT AS THIS KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4: Stand the door up, positioned inside the
track. Adjust the panel height to relieve any rubbing
of the door to the track liner. Additional adjustment
can be found in Step 6.
Step 2: Set the TRB Clips and Track onto the highest
slot position on the A02 Panel. Make sure the teeth
engage in the rails by applying a downward force.
3
Step 1: Assemble the Door Track. Slide the Track onto the TRB Rail. Attach the
Track End Caps. Set the TRB clips into the TRB rail to mount the track to the A02
Panel.
Step 3: Layout the door and unbox the casters. Thread the caster stem into the
bottom of the door, aligning the caster to roll parallel to the plane of the Panel
(VERY IMPORTANT AS THIS KEEPS THE DOOR IN LINE WITH THE TRACK). Tighten the
lock nut against the door frame to lock the caster position.
Step 4: Stand the door up, positioned inside the
track. Adjust the panel height to relieve any rubbing
of the door to the track liner. Additional adjustment
can be found in Step 6.

www.openplan.com | [email protected]  844.OPS.OPS1  REV 07.01.2020 4
4
Step 5: Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel.
Position the Guide Bracket under the Sliding Door, behind the front caster.
Step 6: Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the
panel height to lower or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn
out the caster stem. Tighten the Lock nut when desired caster height is set. Check the overall door position by extending and closing
the door. There should be a smooth roll and minimal obstruction when rolling the door in or out.
Door should not sit
directly on Bottom
Guide. Leave about
1/8” spacing.
Loosen/tighten the
Locknut and thread
the caster in/out to
adjust overall door
height (Also to level
door).
Loosen Draw
Block Bolt.
Replace standard
Bottom Draw Block with
Guide Block and re-
tighten Draw Bolt.
ASSEMBLY GUIDE
Step 5
Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel. Position
the Guide Bracket under the Sliding Door, behind the front caster. Loosen Draw
Block Bolt
Replace standard Bottom
Draw Block with Guide Block
and re-tighten Draw Bolt.
Step 6
Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the panel height to lower
or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn out the caster stem. Tighten the
Lock nut when desired caster height is set. Check the overall door position by extending and closing the door. There should be a smooth roll and
minimal obstruction when rolling the door in or out.
Door should not sit directly on
Bottom Guide. Leave about 1/8”
spacing.
Loosen/tighten the Locknut and
thread the caster in/out to adjust
overall door height (Also to level
door).
4
Step 5: Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel.
Position the Guide Bracket under the Sliding Door, behind the front caster.
Step 6: Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the
panel height to lower or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn
out the caster stem. Tighten the Lock nut when desired caster height is set. Check the overall door position by extending and closing
the door. There should be a smooth roll and minimal obstruction when rolling the door in or out.
Door should not sit
directly on Bottom
Guide. Leave about
1/8” spacing.
Loosen/tighten the
Locknut and thread
the caster in/out to
adjust overall door
height (Also to level
door).
Loosen Draw
Block Bolt.
Replace standard
Bottom Draw Block with
Guide Block and re-
tighten Draw Bolt.
4
Step 5: Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel.
Position the Guide Bracket under the Sliding Door, behind the front caster.
Step 6: Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the
panel height to lower or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn
out the caster stem. Tighten the Lock nut when desired caster height is set. Check the overall door position by extending and closing
the door. There should be a smooth roll and minimal obstruction when rolling the door in or out.
Door should not sit
directly on Bottom
Guide. Leave about
1/8” spacing.
Loosen/tighten the
Locknut and thread
the caster in/out to
adjust overall door
height (Also to level
door).
Loosen Draw
Block Bolt.
Replace standard
Bottom Draw Block with
Guide Block and re-
tighten Draw Bolt.
4
Step 5: Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel.
Position the Guide Bracket under the Sliding Door, behind the front caster.
Step 6: Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the
panel height to lower or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn
out the caster stem. Tighten the Lock nut when desired caster height is set. Check the overall door position by extending and closing
the door. There should be a smooth roll and minimal obstruction when rolling the door in or out.
Door should not sit
directly on Bottom
Guide. Leave about
1/8” spacing.
Loosen/tighten the
Locknut and thread
the caster in/out to
adjust overall door
height (Also to level
door).
Loosen Draw
Block Bolt.
Replace standard
Bottom Draw Block with
Guide Block and re-
tighten Draw Bolt.
4
Step 5: Replace the standard Bottom Draw Block with the Bottom Guide Assembly (L or R) by releasing the Top Draw Block at the top of the panel.
Position the Guide Bracket under the Sliding Door, behind the front caster.
Step 6: Check positioning, alignment, and level of the Sliding Door, ensuring the frame is not resting on the Guide Bracket . Adjust the
panel height to lower or raise the guide. To level the door, or provide additional height adjustment, loosen the lock nut and turn in/turn
out the caster stem. Tighten the Lock nut when desired caster height is set. Check the overall door position by extending and closing
the door. There should be a smooth roll and minimal obstruction when rolling the door in or out.
Door should not sit
directly on Bottom
Guide. Leave about
1/8” spacing.
Loosen/tighten the
Locknut and thread
the caster in/out to
adjust overall door
height (Also to level
door).
Loosen Draw
Block Bolt.
Replace standard
Bottom Draw Block with
Guide Block and re-
tighten Draw Bolt.