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Optibelt OPTIKRIK 0 User manual

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OPTIKRIK
TENSION GAUGES
FOR OPTIBELT V-BELTS AND
RIBBED BELTS
This simplied method for static tension measuring should be used
for installation and maintenance tensioning of the belt when the
important technical data is unavailable and the optimum tension
cannot be calculated. This method requires only knowledge of the
small pulley diameter and the belt section and construction. The
gauges may also be used to set tensions when the optimum tension
has been calculated from known technical data.
OPTIBELT TENSION GAUGES – INSTRUCTIONS FOR USE –
1. Select the gauge appropriate to the belt section and construction being tensioned. See notes below the simplied
tensioning table.
2. The illustration above (A, B or C) shows three ways to hold the gauge so that pressure is applied to the pad only.
3. Position the gauge on one of the belts on the drive in the middle of an accessible span length. Take care to ensure that
the gauge is only in contact with one of the belts, and that the indicator arm is pushed down into the gauge body.
Align the gauge so that its body is parallel with the sides of the belt.
4. Push down on the pressure pad slowly and rmly with one nger in one of the ways illustrated above (A, B or C).
When a “click” is heard and / or felt, stop immediately and remove the gauge carefully to avoid disturbing the indicator
arm.
5. Read the gauge to judge the tension as follows and as illustrated in the sketch above.
6. Turn the gauge sideways to ascertain the exact point where the top surface of the indicator arm crosses the scale.
7. Mark this point mentally or with a thumbnail and turn the gauge to read the scale.
8. Check the tension found against the simplied tensioning table or the calculated tension.
Tighten or slacken the belt, if necessary.
A B C
rubber nger loop
pocket clip
pressure pad
V-belt
indicator arm
pressure spring
888-529-8844 WWW.OPTIBELT.CA
© ARNTZ OPTIBELT GROUP
Tension Gauges:
OPTIKRIK 0Range: 15 - 35 Lbs. / 70 - 150 N
OPTIKRIK IRange: 30 - 150 Lbs. / 150 - 600 N
OPTIKRIK II Range: 100 - 300 Lbs. / 500 - 1400 N
OPTIKRIK III Range: 300 - 700 Lbs. / 1300 - 3100 N
Belt
section
Diameter
of the small
pulley
[in]
Standard
(wrapped)
SUPER X-POWER
SUPER TX
RED POWER 3
HVAC POWER BLUE POWER
Initial
installation
After
30-120 min.
operation
Initial
installation
After
30-120 min.
operation
Initial
installation
new belts
New
installation
existing belts
Diameter
of the small
pulley [in]
Initial
installation
new belts
After
30-120 min.
operation
A/AX
13/X13
4L
≤ 3.15
> 3.15 ≤ 4.12
> 4.12 ≤ 5.20
> 5.20*
35
45
70
25
35
55
45
55
90
35
45
70
45
55
90
35
45
70
— — —
Z/ZX
10/X10
3L
≤ 2.20
> 2.20 ≤ 2.80
> 2.80 ≤ 3.95
> 3.95*
90
120
140
70
90
110
120
140
160
90
110
130
— — — — —
B/BX
17/X17
5L
≤ 4.90
> 4.90 ≤ 6.30
> 6.30 ≤ 8.00
> 8.00*
70
90
110
55
70
90
100
110
135
80
90
100
100
110
135
80
90
100
— — —
C/CX
22/X22
≤ 8.00
> 8.00 ≤ 9.75
> 9.75 ≤ 14.0
> 14.0*
160
180
200
110
140
160
180
200
220
140
160
180
— — — — —
3V/3VX
9N/9NX
SPZ/XPZ
≤ 2.80
> 2.80 ≤ 3.65
> 3.65 ≤ 5.00
> 5.00*
45
55
80
35
45
55
55
70
90
45
55
70
55
70
90
45
55
70
— — —
SPA/XPA
≤ 3.95
> 3.95 ≤ 5.50
> 5.50 ≤ 8.00
> 8.00*
80
90
110
55
70
90
90
110
135
70
90
100
90
110
135
70
90
100
— — —
5V/5VX
15N/15NX
SPB/XPB
≤ 6.30
> 6.30 ≤ 9.00
> 9.00 ≤ 14.0
> 14.0*
150
160
200
110
120
160
160
190
220
120
150
180
160
190
220
120
150
180
≤ 7.00
> 7.00 ≤ 9.30
> 9.30 ≤ 15.8
> 15.8*
175
275
375
150
200
275
SPC/XPC
≤ 9.75
> 9.75 ≤ 14.0
> 14.0 ≤ 21.2
> 21.2*
220
310
400
180
250
310
310
360
450
250
270
350
310
360
450
250
270
350
≤ 11.0
> 11.0 ≤ 14.7
> 14.7 ≤ 27.5
> 27.5*
350
560
700
275
425
550
8V
Check of the belt tension with help of the length addition value
* Tension values for these pulleys and belt types must be calculated, please consult an OPTIBELT representative.
TENSION VALUES MEASURED IN: LBS.
V-BELTS
Belt
section
Diameter of the
small pulley
db[mm]
Initial
installation
After
30-120 min.
operation
Initial
installation
After
30-120 min.
operation
Initial
installation
After
30-120 min.
operation
Initial
installation
Operating
after
run-in
Initial
installation
After
30-120 min.
operation
PH
4 PH 8 PH 12 PH 16 PH 20 PH
≤ 25
> 25 ≤ 71
> 71 *
90
110
70
90
150
200
130
150
250
300
200
250
300
350
250
300
400
450
300
350
4 PJ 8 PJ 12 PJ 16 PJ 24 PJ
PJ
≤ 40
> 40 ≤ 80
> 80 ≤ 132
> 132 *
200
200
250
150
150
200
350
400
450
300
350
350
500
600
700
400
500
550
700
800
900
550
650
700
1000
1200
1300
800
1000
1000
4 PK 8 PK 10 PK 12 PK 16 PK
PK
≤ 63
> 63 ≤ 100
> 100 ≤ 140
> 140 *
300
400
450
250
300
350
600
800
900
450
600
700
700
1000
1100
600
700
800
900
1200
1300
700
900
1000
1200
1500
1600
900
1200
1300
6 PL 8 PL 10 PL 12 PL 16 PL
PL
≤ 90
> 90 ≤ 140
> 140 ≤ 200
> 200 *
800
1000
1100
600
700
800
1000
1300
1400
800
1000
1100
1300
1600
1900
1000
1300
1400
1500
1900
2100
1200
1500
1600
1900
2500
2800
1500
1900
2100
STATIC TENSION TMAX NEWTONS [N]
RIBBED BELTS
Belt section Initial installation
After 30-120 min. operation
Minimum tension
AVX 10, MARATHON 1 & 2 550 ± 50 350 ± 50 ≥ 200
AVX 13, MARATHON 1 & 2 650 ± 50 400 ± 50 ≥ 300
KB - 2 AVX 10 1100 ± 50 700 ± 50 ≥ 400
KB - 3 AVX 10 1650 ± 50 1050 ± 50 ≥ 600
KB - 2 AVX 13 1300 ± 50 800 ± 50 ≥ 600
KB - 3 AVX 13 1950 ± 50 1200 ± 50 ≥ 900
RB - 3 PK 400 ± 50 250 ± 50 ≥ 200
RB - 4 PK 500 ± 50 350 ± 50 ≥ 250
RB - 5 PK 600 ± 50 400 ± 50 ≥ 300
RB - 6 PK 750 ± 50 500 ± 50 ≥ 350
TENSION VALUES MEASURED IN: NEWTONS [N]
AUTOMOTIVE BELTS