Optika Light User manual

EN
Operating manual
Original Instructions
D440013XA
vers.1.0

(c) 2011 SILCA S.p.a. – Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the written permission of SILCA S.p.A.
Edition: october 2011
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The
Manufacturer reserves the right to alter the information without prior notice, except when they affect safety. This document or any of
its parts cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after
it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications
to use the key-cutting machine independently, economically and safely.

INDEX
GUIDE TO CONSULTATION ...........................................................................................1
GENERAL ........................................................................................................................2
1 TRANSPORT ..............................................................................................................3
1.1 Packing ............................................................................................................ 3
1.2 Transport ... ...................................................................................................... 3
1.3 Unpacking the machine ................................................................................... 3
1.4 Handling the machine ...................................................................................... 3
1.5 Checking for damage ...................................................................................... 3
2 ACCESSORIES PROVIDED ......................................................................................4
3 DESCRIPTION OF DEVICE .......................................................................................5
3.1 Main characteristics ......................................................................................... 6
3.2 Technical Data ................................................................................................. 6
3.3 Main operating parts ........................................................................................ 7
4 DEVICE INSTALLATION AND PREPARATION .......................................................8
4.1 Separate Parts ................................................................................................. 8
4.2 Connection to external supply points ............................................................... 8
4.3 Environmental conditions ................................................................................ 9
4.4 Positioning . ...................................................................................................... 9
4.5 Description of work station ............................................................................... 9
5 USING OPTIKA LIGHT ............................................................................................10
5.1 Interface flow on the machine ........................................................................ 10
5.2 Initial operations ............................................................................................ 10
5.3 Fitting or removing the key into or from the clamp ......................................... 12
5.3.1 Key insertion ..................................................................................................... 13
5.3.2 Bit key insertion with light shade device ........................................................... 13
5.3.3 Key removal ..................................................................................................... 13
6 INSTRUCTIONS FOR USE ......................................................................................15
6.1 Key search ..................................................................................................... 15
6.1.1 KEY POSITIONING .......................................................................................... 16
6.1.2 VIEWING THE PROFILE ................................................................................. 18
6.1.3 SEARCH RESULT ........................................................................................... 19
6.1.4 SPECIAL SEARCH CASES ............................................................................. 21
6.1.5 SUPPLEMENTARY SEARCH DATA ............................................................... 23
6.2 Key copy ........................................................................................................ 26
6.2.1 Transmission from main menu ......................................................................... 26
6.2.2 Possible errors during communication with the key-cutting machine ............... 27
6.2.3 SPECIAL CASE: .............................................................................................. 28
6.3 Options ... ....................................................................................................... 29
6.3.1 DEVICE DATA ................................................................................................. 29
6.3.2 LANGUAGE ..................... ................................................................................ 29
6.3.3 USER PROFILES ............................................................................................ 30
6.3.4 GEOGRAPHIC AREA ...................................................................................... 31
6.3.5 AUTO SEARCH ............................................................................................... 32
6.3.6 IGNORE LENGTH ............................................................................................ 32
6.3.7 HARDWARE TEST .......................................................................................... 32

6.3.7.1 CHECK ADJUSTMENT .............................................................................. 32
6.3.7.2 CHECK PROFILE AREA ............................................................................ 33
6.3.7.3 CHECK CUTS AREA .................................................................................. 34
6.3.7.4 CHECK GLASS CLEANING ....................................................................... 35
6.3.7.5 DISPLAY ..................................................................................................... 35
6.3.7.6 KEYPAD ...................................................................................................... 35
6.3.7.7 CAMERA & LED ......................................................................................... 35
6.3.8 UPDATING OPTIKA LIGHT INTERNAL PROGRAM ....................................... 36
6.3.8.1 INSTALLING THE SILCA REMOTE SERVICE PROGRAM ON YOUR PC 36
6.3.8.2 UPDATING/DOWNLOADING THE ON-BOARD PROGRAM ..................... 36
6.3.8.3 RECOVERING THE ON-BOARD PROGRAM ........................................... 36
6.3.9 SET PASSWORD ............................................................................................ 37
6.3.10 IMPORT HOOKS ............................................................................................. 37
6.3.11 SERVICE MENU .............................................................................................. 37
7 MAINTENANCE .......................................................................................................38
7.1 Clamp replacement ...................................................................................... 38
7.2 Clamp cleaning .............................................................................................. 39
7.3 Check machine gauging ................................................................................ 39
7.4 Knob replacement (ESC/ENTER) .................................................................. 39
8 DISPOSING OF MACHINE ......................................................................................40
9 AFTER-SALES SERVICE ........................................................................................41
9.1 How to request service .................................................................................. 41
Appendix 1 -
ELECTRIC DIAGRAMS ........................................................................... I -IV

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 1
GUIDE TO CONSULTATION
This manual has been produced to serve as a guide for u sers of the OPTIKA LIGHT device. Read it
carefully; it is essential if you wish to operate your machine safely and efficiently
.
Consultation
The contents of the manual are divided into sections relating to :
Transport and handling .... ........................................................................................................... 1
Machine description and safety ...............................................................................................2-3-4
Proper use .... ........................................................................................................................... 5-6
Maintenance . .............................................................................................................................. 7
Technical terms
Common technical terms are used in this manual. To assist those with little experience of keys, below is
an illustration of the terms most frequently used :
Fig. 1
1) Head
2) Neck
3) Shoulder
4) Blade
5) Tip
6) Back
7) Cutting
8) Stem
9) Bit
10) Tip stop
11) Shoulder stop
7
8
9
2
1
3
6
4
7
7
3
5
5
5
10
1
9
11
11
1
1

Operating manual - English OPTIKA LIGHT
2Copyright Silca 2011
GENERAL
The OPTIKA LIGHT device has been designed according to the specifications of the Electromagnetic
Compatibility Directives.
The material used in the manufacture of this d evice and components employed during its us e are not
dangerous and render OPTIKA LIGHT compliant with directives .
Use
Instructions for installation and use of the OPTIKA LIGHT device are those laid down by the manufacturer .
If the device is used differently or for purposes different from those described in this manual, the customer
will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the operator or
any third parties may arise from incorrect use of the machine .
Negligence in the use of the machine or failure on the part of the operator to observe the instructions given
in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such
cases .
It is therefore indispensable to read the operating manual carefully in order to make the best use of
the device and benefit from its potential .
Instructions manual
The instructions manual provided with the machine is essential to its proper use and to carry ou t the
necessary maintenance.
We therefore recommend protecting the manual from damage in a safe sheltered place, easily to hand
for quick consultation.
Further risks
There are no further risks arising from the use of the OPTIKA LIGHT device .
Protection and safety precautions for the operator
The OPTIKA LIGHT è device is built entirely to the Machine Directive. The operations for which it has been
designed are easily carried out at no risk to the operator.
The adoption of general safety precautions and o bservance of the instructions prov ided by the
manufacturer in this manual eliminate all human error, unless deliberate
.
The OPTIKA LIGHT device is designed with features which make it completely safe in all its parts .
• Power supply
The device is powered by electricity through a 15 Vdc universal power supply unit, provided.
Attention: as the device has no master switch, it remains live when connected.
ATTENTION: if the power supply must be cut off, wait at least 10 seconds before re-connecting OPTIKA LIGHT
to the mains.
• Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest and
safest way possible. There is no danger of removable parts being replaced wrongly or unsafely .
• Software Update
The machine can be updated by USB PEN (provided with the machine) using the Silca Remote Service
program (ch. 6.3.8, page 36).
• Machine identification
The OPTIKA LIGHT device is provided with an identification label that shows the serial number (fig. 2).
Fig. 2
(*) see ch.8 DISPOSING OF MACHINE, page 40.

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 3
1 TRANSPORT
The OPTIKA LIGHT device is easily transported and is not dangero us to handle. The device can be
carried by one person, even when packed .
1.1 Packing
The OPTIKA LIGHT device is packed in a strong cardboard box, the dimensions of which are shown in
fig. 3 sufficiently robust to be used for storing the machine for long periods.
Inside the packing box the device is fully protected by expanded polyethylene shells.
The shells and cardboard box ensure safe transportation and protect the machine and all its parts.
Fig. 3
1.2 Transport
To avoid da maging the OPTIKA LIGHT it mu st alw ays be tran sported in its packin g case. This will
prevent sudden movements or rough handling from damaging the machine, persons or things
.
1.3 Unpacking the machine
ATTENTION: if the device comes from a cold environment, to prevent the effect of condensation on the devices
lenses it is necessary to wait a few hours before use (unpacking).
To remove the machine from the packing box :
1) Open the box without damaging it so that it may be used again (removals, dispatch to manufacturers
for repairs or servicing
).
2) Remove the upper protective panel (A) and the two blocks (B) and (C).
3) check the contents of the box, which should comprise:
- 1 OPTIKA LIGHT device enclosed in protective shells
- 1 power supply unit
- 1 accessories kit
- 1 set of documents, including: operating manual, spare parts list and guarantee
4) Take out the 2 side protection shells (D) by pulling them upwards.
5) Grip the two top cavities (F) and lift the machine.
1.4 Handling the machine
When the device has been unpacked, place it directly on its workbench .
This operation can be carried out by one person, firmly holding the device gripping the two top cavities
(F) or the base.
ATTENTION: never lift the device by holding the clamp opening lever (B) ( fig. 7, page 7 ) .
1.5 Checking for damage
OPTIKA LIGHT is solid and compact and will not normally damage if transport, unpacking and installation
have all been carried out according to the instructions in this manual. However, it is always advisable to
check that the machine has not suffered any damage .
315 mm
600 mm
530 mm
A
D D
B-C
F
E
F

Operating manual - English OPTIKA LIGHT
4Copyright Silca 2011
2 ACCESSORIES PROVIDED
The tools provided by Silca are those necessary and sufficient for carrying out the operations involved.
(*) USB PEN contains:
• Silca Remote Service" program with which to download the updates for the Optika Light
program directly from the Silca web site (ch. 6.3.8, page 36).
• Silca key database sub-divided into geographical macro areas.
• CUSTOM key database created by user, if applicable.
• Recovery program for Optika Light. (ch. 6.3.8, page 36)
Power supply unit
USB PEN *
For use with Optika Light applications only
Power cable
Light shade device
for bit and pump keys
Setting template Z23
Quick Guide
to apply to the device (ch.4.1)
Cleaning tools
clamp cleaning brush
key cleaning brush
Adhesive hooks for Quick Guide

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 5
3 DESCRIPTION OF DEVICE
OPTIKA LIGHT is a key-reading device that incorporates high quality performance and precision.
OPTIKA LIGHT reads the profile and recognises most flat, bit and double bit keys if they are included
in the selected database.
(*) With a cut key the profile is read properly and re-
cognized only if the cuts have not touched or al-
tered the part used for recognition. Example (fig.
4):
Fig. 4
(**) keys with a centre stop are run in COPY KEY only and require an optional adapter (ch. 6.2.3, page 28).
flat keys
head stop
flat keys
tip stop
male
bit keys
female
bit keys
keys
pump
**
**
shoulder stop
bit keys
key blank
profile cut key profile

Operating manual - English OPTIKA LIGHT
6Copyright Silca 2011
3.1 Main characteristics
• KEY CLAMP
The standard clamp is universal and takes all keys provided by Silca.
The clamp is opened and closed by means of a lever (B) (fig. 7, page 7).
The clamp has a rotation system that facilitates alignment of the keys. To rotate the key simply move
the lever to one side (B).
The clamp is easily removed to facilitate cleaning and maintenance operations) (ch. 7.1, page 38).
Fig. 5
• DISPLAY
The display located on the top of the device comprises 5 lines of 20 characters each.
• CONTROLS
The pointer is moved by rotating the two knobs clockwise or anticlockwise.
- Press ENTER to confirm your choice or the operation in progress.
- Press ESC to go back or abandon the operation in progress.
Fig. 6
•STANDBY
When the device is connected and switched on it remains on, as it does not have a master switch. If it
is not used within approximately 5 minutes of switching on, it automatically goes onto stand by, the
display goes black and key illumination goes off. This also happens when the device is left in order to
carry out a se arch for a key. In any case, just press or rotate one of th e 2 knobs to reinstate normal
operation.
Nota bene: the Stand By function has been adopted to safeguard duration of the display.
Nota bene: 16 hours after start the machine turns itself off automatically.
3.2 Technical Data
DIMENSIONS: width: 190 mm - depth: 480 mm - height: 400 mm
NET WEIGHT: 9Kg.
max.8,5mm
Max key thickness
Max. reading area or stem diameter
max. 40mm
max.45mm
max. 40mm
knob/push buttonknob/push button
ENTERESC

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 7
3.3 Main operating parts
Fig. 7
OPTIKA LIGHT device
A - Key clamp
B - Clamp-opening lever
C- Display
D - ENTER Knob/push button
E - ESC Knob/push button
F - Illuminators
G - Power supply socket
H - Serial receptacle
I - USB receptacle (slave)
L - Double USB receptacle (master)
M - Power supply unit
Q - Quick Guide
Q1 - Adhesive hooks for Quick Guide
Fig. 8
B
A
C
ED
F
Q
Q1
M
I
H
G
L

Operating manual - English OPTIKA LIGHT
8Copyright Silca 2011
4 DEVICE INSTALLATION AND PREPARATION
The device can be installed by the purchaser and does not require any special skills.
However, some checks and preparation for use have to be carried out by the operator.
4.1 Separate Parts
• Power supply cable and power supply unit
Connect OPTIKA LIGHT to the power supply unit (M)
and connect to the po wer so urce by me ans of th e
power supply cable (fig. 9).
•USBPEN
Install the USB PEN in one of the 2 ports provided on
the back of the device (fig. 9).
Fig. 9
• Quick Guide
Apply the 2 adhesive hooks provided to the right or left-hand side of the Optika Light device, whichever
is the most convenient for the operator.
Attention: the distance between the 2 hooks should be the same as the distance between the 2
holes on the Quick Guide sheet (fig. 10).
Fig. 10
4.2 Connection to external supply points
For the protection of the device and the operator’s safety it is extremely important to ensure that it is
connected to the power mains with the right voltage and by means of a properly
earthed differential
switch
.
M
power supply
cable
USB
Quick Guide

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 9
4.3 Environmental conditions
The OPTIKA LIGHT device uses a series of instruments whose operation could be significantly affected
by the environment in which they work. The most suitable conditions for the device are:
• Temperature between +10° C e +40° C
• Relative humidity 60% (Max) (without condensation)
• It is in any case advisable to avoid excessively damp or badly ventilated areas.
Nota bene: like any device using lenses for reading images, whenever the temperature goes
suddenly from low (0°C or lower) to high (20-25°C), the lenses may cloud and condensation form.
In such cases the device must be placed in an area with constant temperature of 20°C if possible,
until the condensation on the lenses evaporates and the device can operate in normal conditions .
4.4 Positioning
Place the OPTIKA LIGHT device on the mat provided, on a solid horizontal worktop suitable for the weight
of the machine (9 Kg).
ATTENTION: position OPTIKA LIGHT device away from sources of light (spotlights, lamps, etc....).
ATTENTION: it is advisable to place the device in a clean dust-free environment.
To facilitate use and maintenance, leave a clearance of at least 200 mm round the device (fig. 11).
Check that th e m achine is fi rmly pl aced an d ste ady; its ho rizontal p osition avoids ob stacles d uring
reading.
ATTENTION: make sure the device (power supply unit) voltage is suitable for your power supply, which should
be earthed and provided with a differential switch.
Fig. 11
4.5 Description of work station
The device needs only one operator, who has the following controls at his/her disposal (fig. 7, page 7):
- display (C);
- knob/push buttons (D) (E);
- clamp (A).
200 mm
200 mm
200 mm

Operating manual - English OPTIKA LIGHT
10 Copyright Silca 2011
5 USING OPTIKA LIGHT
Nota bene: the OPTIKA LIGHT device can be used in Stand Alone mode only.
5.1 Interface flow on the machine
OPTIKA LIGHT comes with:
• a graphics display of 5 lines and 20 characters
• 2 knobs/push buttons that move the di splay pointer up/down, right/left; functions are confirmed by
pressing the knobs.
Fig. 12
5.2 Initial operations
When the device is turned on, the display will show the following message:
Nota bene: only on initial start, the display will show the following message:
1) Turn the ENTER knob clockwise or anticlockwise to scroll and select the required language.
2) Press the ENTER knob to confirm the language selected (*).
Ver.Sw: 1.00.001 LIGHT
Ver.DB: 1.00
Italian
*English
French
German
Spanish
ENTER
ESC
push button/knob
push button/knob
display

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 11
Nota bene: the display shows the following message only on initial start:
You are required to choose the GEOGRAPHICAL AREA (Database/Market) to load for the search.
ATTENTION: operation possible only with the USB PEN inserted.
The list comprises groups of key blanks referring to several GEOGRAPHICAL AREAS and a group that
can be defined by the USER (CUSTOM).
Use the Key Reader Program to create a group of CUSTOM key blanks.
1) turn the ENTER knob clockwise or anticlockwise to scroll and select the database to use.
2) press the ENTER knob to confirm the database selected.
After the message that appears during data download, the display shows the symbols for the functions
involved:
The display shows the first function of ’
Key search ’ already selected.
- To enter one of the 3 functions in the menu simply turn the ENTER button/knob, select the function
(illuminated symbol) and press
ENTER .
-Press the
ESC push button to leave the function.
Select Area
AFRICA-M.EAST
AMERICA
ASIA-OCEANIA
EUROPE
ITALY
CUSTOM
->
Key search Key copy Options

Operating manual - English OPTIKA LIGHT
12 Copyright Silca 2011
5.3 Fitting or removing the key into or from the clamp
WARNINGS
To read the key and use the machine properly remember that:
• To avoid condensations on the devices lenses, it is recommended to not
move the device from a cold environment to a warm environment. If this is
the case, it is recommended to wait a few hours before use of the device.
• The key must be carefully cleaned. Any residue on the profile, such as
grease, deposits, filaments, dust or whatever, may cause errors (use the
brush provided).
• The key must be of the required type (see ch.3).
• The key must not be all black (plastic or surface treatment).
• For bit, double bit and pump keys the light shade adapter must be fitted.
• The key must be intact. If it is broken it must have a regular profile.
• The key must not be bent or twisted and the part to be read must be free of
dents (especially bumps in the material on the tip, or burrs).
• The key must be fitted into the centre of the clamp and not sloping (fig. 18).
Make sure it is not facing too far to the right or left (fig. 19).
• If the key is one of a bunch, it can still be read, as long as the clamp
functions and the key position are not affected.
• Only keys can be fitted into the OPTIKA LIGHT device clamp (for maximum
dimensions see fig. 5, page 6).
Fitting
Nota bene: make sure the clamp (which can be opened and rotated) is well centred and not turned
fully left or right (fig. 13).
Fig. 13

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 13
5.3.1 KEY INSERTION
1) Take hold of the key head with one hand and with the
other lower the clamp opening lever (fig. 14).
2) With the clamp open fit the key, taking care that:
- the key is well centred on the clamp (not too far to
the right or left) (fig. 19).
- it is aligned as well as possible (not turned right or
left) (fig. 17).
3) For bit key s make sure the key head is aligned
horizontally.
Fig. 14
5.3.2 BIT KEY INSERTION WITH LIGHT SHADE DEVICE
Opening the light shade device:
Hold the side of the adapter and lift
the closing tab.
Closing the light shade device:
Insert the key to be dimme d and
close the ad apter by l owering the
lever until it clicks into place.
Fig. 15 - light shade device
5.3.3 KEY REMOVAL
Nota bene: the key must be removed only
when the clamp is open. Removing it with the
clamp closed will damage the illuminators and
the key plate (glass).
1) Take hold of the key head with one hand and
with the other lower the clamp opening lever
(fig. 16).
2) With the clamp open, lift the key in it so that the
glass plate is no t scra tched a nd rem ove the
key.
3) Release the clamp opening lever.
Fig. 16

Operating manual - English OPTIKA LIGHT
14 Copyright Silca 2011
Fig. 17
Fig. 18
Fig. 19
NO! YES
NO! YES
NO! YES

OPTIKA LIGHT Operating manual - English
Copyright Silca 2011 15
6 INSTRUCTIONS FOR USE
The main functions that can be carried out on the OPTIKA LIGHT device are:
• Key Search
• Key Copy
• Options
6.1 Key search
• This function is used to re ad/check the profile of an origina l ke y and fi nd the correspon ding
references if they are included in the database involved.
• This function is used to detect the profile of a spare key (not Silca) when the Silca comparatives are
not known, by finding the corresponding reference (if included in the database).
Press ENTER; the display will show:
- Turn the ENTER knob to select the type of key to be searched for (the description will be highlighted
by a yellow strip over black characters.
- Press the ENTER button and the display will show the message (the same for all types of keys):
- Insert the key according to the instructions below.
Select key type:
Flat - Shoulder stop
Flat - Tip stop
Bit male
Bit female
Pump
Special bit female
Flat keys Bit keys
Key search
Inserire la chiave
Insert the key
Insert the key
Insert the key
Insert the key

Operating manual - English OPTIKA LIGHT
16 Copyright Silca 2011
6.1.1 KEY POSITIONING
ATTENTION: the key must be carefully cleaned. Any residue on the profile, such as grease, deposits, filaments,
dust or whatever, may cause errors (use the brush provided).
Fit the key into the clamp (ch.5.3) and pay attention to the following instructions:
Example for FLAT KEYS (fig. 20)
a) the stop must be inside the clamp.
b) the end of the cutting channels on the profile must be situated in the illuminator area.
Example for BIT, PUMP, SPECIAL FEMALE KEYS (fig. 21)
a) the bit must be entirely inside the clamp.
b) there must be at least 10mm of the stem from the bit to the illuminators.
c) the part of the stem outside the clamp must be enveloped by the light shade device.
Flat keys
Fig. 20
Example: FLAT - SHOULDER STOP
illuminators
key stop
end of milled
channels
- The key stop must be past the illuminators .
-
The end of milled channels must be beneath
the illuminators
.
Example: FLAT - TIP STOP
illuminators
end of milled
channels
- The end of milled channels must be beneath
the illuminators
.
key stop
OK
NO!
NO!
illuminators
illuminators