| 98 | Optima® ORANGETOP™ User ManualOptima® ORANGETOP™ User Manual
OPTIMA® ORANGETOP™ User Manual
Lithium batteries weigh substantially less than the lead acid batteries they replace. Some
vehicles and equipment may be designed to utilize the original battery weight to achieve the
manufacturer’s intended weight distribution.
Do not connect more than two (2) batteries in parallel. Connecting more than two
(2) batteries in parallel may cause permanent damage to the battery or reduced
service life.
Do not connect batteries in series.
The battery should be installed so that it is not exposed to excessive heat
(above 140°F/60°C) such as next to an exhaust manifold.
Users and installers must understand the possible consequences of changing
the weight distribution, balance or stability of the vehicle or equipment and
assume all responsibility and liability for damages, injury or accidents that
may result.
Parallel connections should only be done with batteries of the same size,
type/technology and age or reduced service life and performance will
result. Parallel connections must be made with the batteries at equal levels
of charge or sparks or explosion could occur. All connections must have
appropriate circuit protection via fuses, circuit breakers or similar current
protection devices. Do not connect in series.
Installing Your Battery
POWERLINK™ must be installed to activate your battery after installation. POWERLINK™
is critical for the battery to work properly and to take advantage of the advanced
functionality this system oers.
1. Remove old battery, disconnecting the ground terminal first.
2. Add fitment spacers (included) to the bottom and sides of the battery as necessary to fit
snugly in the vehicle battery box or tray. Add spacers so that when installed, the cables
can reach the battery terminals without excessive tension or stretching of the cables.
3. Remove the cover from the top of the battery and plug the POWERLINK™ into the battery.
Tighten the fasteners to firmly secure and seal the plug.
4. Route the POWERLINK™ cable in the groove on the top of the battery so that the cable
will not be pinched or damaged when installed in the vehicle. Securely replace the cover
to protect the cable and reduce dust and moisture exposure to the plug.
5. Install the battery, check to make sure the height matches the old battery, that there
isn’t side-to-side or front-to-back movement, and that the top of the battery has adequate
clearance when fully installed.
6. Temporarily place the POWERLINK™ cable out of the way, so that it will not interfere
with the battery cable connections.
7. Reconnect battery cables. For negative grounded vehicles (most common), connect
the positive cable first. For positive grounded vehicles (uncommon) connect the
negative cable first. Do not exceed 5.6 in-lb (0.64 NM) for QUAD7 and 9.1 in-lb (1.0 NM)
for QUAD12/14/16/20/30 when tightening the terminals. Do not over-torque the battery
terminals; damage could result. Replace included covers on unused terminals. Anti
corrosion spray is recommended for the terminals, especially in damp or salty environments.
8. Reinstall the battery hold-down. The battery must be securely mounted, add more
spacers if necessary. The battery should always be secured with a proper hold-down.
The battery should never be secured only by the connections at the terminals.
Using Your Battery
Engine Starting and Current Rating
When fully charged, your battery is able to perform at least three (3) engine cranking events
at the rated current (amps) that are a maximum of five (5) seconds long at temperatures as
low as 32°F (0°C), with a “cooldown” time of three (3) seconds between each attempt. If your
vehicle is unable to start after these three (3) attempts, please consider that there may be an
issue other than the battery that is preventing the vehicle from starting.
Using at High Temperatures
At higher temperatures, the length of engine cranking events available may be less than five
(5) seconds and the “cooldown” time needed between attempts may be longer than three
(3) seconds. Charging and use of the battery is disabled if the internal temperature exceeds
thresholds. Storage and use at excessive temperatures can reduce battery life, heat shield or
install the battery away from excessive heat sources such as exhaust headers or components.
LITHIUM
WARNING
WARNING
CAUTION
9. Route the POWERLINK™ cable on the vehicle, so that the indicator is visible and convenient
for making connections to your OPTIMA® lithium-enabled charger. Ensure that the POWERLINK™
and cable are away from excessive sources of heat or water intrusion (insert the rubber plug in
the charging port when not in use, and will not be pinched or damaged when the vehicle is in
use and does not interfere with operation of the vehicle or controls.)
Use a screwdriver in the unoccupied hole on either side of the battery to pry o the cover. Do not insert
the screwdriver more than two (2) inches if the cable is installed to prevent damaging the cable.
