Optimum OPTIdrill RD 5 User manual

GB
OPTIMUM
MASCHINEN - GERMANY
Operating Manual
Version 1.0
Radial drilling machine
Item no. 3049050

OPTIMUM
MASCHINEN - GERMANY
Version 1.0 2017-03-13Page 2 Original operating instructions
RD5GB
Table of contents
1 Safety
1.1 Type plate .................................................................................................................................................6
1.2 Safety instructions (warning notes)...........................................................................................................7
1.2.1 Classification of hazards...........................................................................................................................7
1.2.2 Other pictograms ......................................................................................................................................7
1.3 Intended use .............................................................................................................................................9
1.4 Reasonably foreseeable misuse...............................................................................................................9
1.4.1 Avoiding misuse......................................................................................................................................10
1.5 Possible dangers caused by the radial drilling machine .........................................................................10
1.6 Qualification of personnel .......................................................................................................................11
1.6.1 Target group ...........................................................................................................................................11
1.6.2 Authorized persons.................................................................................................................................12
1.7 User positions .........................................................................................................................................12
1.8 Safety measures during operation..........................................................................................................12
1.9 Safety devices ........................................................................................................................................13
1.10 Safety check ...........................................................................................................................................13
1.10.1 Prohibition, warning and mandatory signs..............................................................................................15
1.11 EMERGENCY STOP push button ..........................................................................................................16
1.12 Extendable shift rod................................................................................................................................16
1.12.1 Main switch .............................................................................................................................................17
1.13 Clamping Table.......................................................................................................................................17
1.14 Personal protective equipment ...............................................................................................................17
1.15 Safety during operation...........................................................................................................................18
1.16 Safety during maintenance.....................................................................................................................18
1.16.1 Disconnecting and securing the radial drilling machine..........................................................................18
1.17 Using lifting equipment ...........................................................................................................................18
1.17.1 Mechanical maintenance ........................................................................................................................19
1.18 Accident report........................................................................................................................................19
1.19 Electronics ..............................................................................................................................................19
1.20 Inspection deadlines...............................................................................................................................19
2 Technical specification
2.1 Emissions ...............................................................................................................................................21
2.2 T-slots, seats for clamping table.............................................................................................................22
2.3 Space required for the machine..............................................................................................................23
2.3.1 Work area ...............................................................................................................................................23
3 Assembly
3.1 Unpacking the machine ..........................................................................................................................24
3.1.1 StandardAccessories..............................................................................................................................24
3.2 Transport ................................................................................................................................................24
3.3 Load suspension point............................................................................................................................25
3.4 Set-up and assembly..............................................................................................................................28
3.4.1 Requirements regarding the installation site...........................................................................................28
3.4.2 Assembly ................................................................................................................................................28
3.5 Setting up RD5 .......................................................................................................................................28
3.6 Installation plan.......................................................................................................................................29
3.6.1 Aligning the machine ..............................................................................................................................30
3.6.2 Fixing ......................................................................................................................................................30
3.7 Top up oil, check oil level........................................................................................................................31
3.8 Coolant tank............................................................................................................................................31
3.8.1 One-component paint .............................................................................................................................32
3.9 Transport locking devices.......................................................................................................................33

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3.10 Cleaning and lubrication......................................................................................................................... 33
3.10.1 Electrical connection .............................................................................................................................. 33
3.11 First commissioning................................................................................................................................ 34
3.11.1 Warming up the machine ....................................................................................................................... 34
4Operation
4.1 Control and indicating elements ............................................................................................................. 35
4.2 Safety ..................................................................................................................................................... 36
4.3 Before starting work ............................................................................................................................... 36
4.4 Adjusting shift rod................................................................................................................................... 38
4.5 Moving drilling head ............................................................................................................................... 38
4.6 Speed adjustment .................................................................................................................................. 39
4.7 Switching on the machine ...................................................................................................................... 39
4.8 Switching off the machine ...................................................................................................................... 40
4.9 Resetting an emergency stop condition ................................................................................................. 40
4.10 Power failure: Restoring readiness for operation ................................................................................... 40
4.11 Automatic drilling feed ............................................................................................................................ 40
4.11.1 Adjusting the drill depth shutdown.......................................................................................................... 41
4.12 Disassembly, assembly of drill chucks and drill bits............................................................................... 41
4.12.1 Fitting the drill chuck............................................................................................................................... 41
4.12.2 Unfitting the drill chuck ........................................................................................................................... 41
4.13 Coolant equipment ................................................................................................................................. 42
5 Maintenance
5.1 Safety ..................................................................................................................................................... 43
5.1.1 Preparation............................................................................................................................................. 43
5.1.2 Restarting ............................................................................................................................................... 43
5.2 Inspection and maintenance .................................................................................................................. 44
5.3 Overview of lubrication points ................................................................................................................ 44
5.4 Recommended wear and tear parts ....................................................................................................... 49
5.5 Adjustment of clearance on cantilever and drilling head ........................................................................ 49
5.6 Adjustment of position switch on clamping lever.................................................................................... 50
5.7 Adjustment of the position switch spindle sleeve ................................................................................... 50
5.8 Repair..................................................................................................................................................... 51
5.8.1 Customer service technician .................................................................................................................. 51
5.9 Cooling lubricants and tanks .................................................................................................................. 52
5.9.1 Inspection plan for water-mixed cooling lubricants................................................................................. 53
6 Ersatzteile - Spare parts
6.1 Bohrkopf - Drilling head.......................................................................................................................... 55
6.2 Getriebe Bohrkopf Rückseite - Gear of drilling head rear ...................................................................... 56
6.3 Getriebe Bohrkopf - Gear of drilling head .............................................................................................. 59
6.4 Säule - Column ...................................................................................................................................... 63
6.5 Hubeinrichtung Ausleger - Lifting device cantilever ............................................................................... 65
6.6 Kühlmitteleinrichtung - Coolant device ................................................................................................... 67
6.7 Schaltplan - Wiring diagram ................................................................................................................... 69
7 Malfunctions
8 Appendix
8.1 Copyright ................................................................................................................................................ 76
8.2 Terminology/Glossary ............................................................................................................................ 76
8.3 Storage................................................................................................................................................... 76
8.4 Liability claims/warranty ......................................................................................................................... 78
8.5 Advice for disposal / Options of reuse:................................................................................................... 78
8.5.1 Decommissioning ................................................................................................................................... 79
8.5.2 Disposal of new device packaging ......................................................................................................... 79
8.5.3 Disposal of the old device ...................................................................................................................... 79

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8.5.4 Disposal of electrical and electronic components...................................................................................79
8.5.5 Disposal of lubricants and coolants ........................................................................................................80
8.6 Disposal via municipal collection facilities ..............................................................................................80
8.7 RoHS, 2002/95/EC .................................................................................................................................80
8.8 Product follow-up ....................................................................................................................................80
8.9 EC - declaration of conformity ................................................................................................................81

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MASCHINEN - GERMANY
Version 1.0 2017-03-13 Page 5Original operating instructions
RD5 GB
Preface
Dear customer,
Thank you very much for purchasing a product made by OPTIMUM.
OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions
and convince by an outstanding price performance ratio. Continuous enhancements and
product innovations guarantee state-of-the-art products and safety at any time.
Before commissioning the machine please thoroughly read these operating instructions and get
familiar with the machine. Please also make sure that all persons operating the machine have
read and understood the operating instructions beforehand.
Keep these operating instructions in a safe place nearby the machine.
Information
The operating instructions include indications for safety-relevant and proper installation, opera-
tion and maintenance of the machine. The continuous observance of all notes included in this
manual guarantee the safety of persons and of the machine.
The manual determines the intended use of the machine and includes all necessary information
for its economic operation as well as its long service life.
In the paragraph "Maintenance" all maintenance works and functional tests are described which
the operator must perform in regular intervals.
The illustration and information included in the present manual can possibly deviate from the
current state of construction of your machine. Being the manufacturer we are continuously
seeking for improvements and renewal of the products. Therefore, changes might be performed
without prior notice. The illustrations of the machine may be different from the illustrations in
these instructions with regard to a few details. However, this does not have any influence on
the operability of the machine.
Therefore, no claims may be derived from the indications and descriptions. Changes and errors
are reserved!
Your suggestion with regard to these operating instructions are an important contribution to
optimising our work which we offer to our customers. For any questions or suggestions for
improvement, please do not hesitate to contact our service department.
If you have any further questions after reading these operating instructions and you are
not able to solve your problem with a help of these operating instructions, please
contact your specialised dealer or directly the company OPTIMUM.
Optimum Maschinen Germany GmbH
Dr.- Robert - Pfleger - Str. 26
D-96103 Hallstadt
Fax (+49)0951 / 96 555 - 888
email: [e-mail]
Internet: www.optimum-maschinen.de

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Safety
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1 Safety
Glossary of symbols
provides further instructions
calls on you to act
listings
This part of the operating instructions
explains the meaning and use of the warning notes included in these operating instructions,
defines the intended use of the radial drilling machine,
points out the dangers that might arise for you or others if these instructions are not
observed,
informs you about how to avoid dangers.
In addition to these operation instructions, please observe
the applicable laws and regulations,
the statutory provisions for accident prevention,
the prohibition, warning and mandatory signs as well as the warning labels on the radial
drilling machine.
If you would like to order another operating manual for your machine, please indicate the serial
number of your machine. The serial number is located on the type plate.
1.1 Type plate
Always keep this documentation close to the radial drilling machine.
Master Labels
Optimum Maschinen Germany GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
1800 kg
2,25 kW
400 V ~50 Hz
RD 5
1253 U/min
NO.
SN
Year
optimum-maschinen.de
DE
ES
FR
HU
NL
PL
PT
RU
SE
SL
TR
GB
IT
CZ
FI
GR
Radialbohrmaschine
Radiális fúrógép
Radial drilling machine
Trapano radial
Taladro radial
Perceuse radial
Radiální vrtačka
Radialboormachine
Wiertarka promieniowa
Engenho Radial
Pадиально-сверлильный cтанок
Radialborrmaskin
Radialni vrtalni stroj
Radyal Matkap
Säteisporakone
Δράπανο Ράντιαλ
3049050

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Safety
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RD5 GB
INFORMATION
If you are unable to rectify an issue using these operating instructions, please contact us for
advice:
Optimum Maschinen Germany GmbH
Dr. Robert-Pfleger-Str. 26
D-96103 Hallstadt, Germany
email: [email protected]
1.2 Safety instructions (warning notes)
1.2.1 Classification of hazards
We classify the safety warnings into different categories. The table below gives an overview of
the classification of symbols (ideogram) and the warning signs for each specific danger and its
(possible) consequences.
1.2.2 Other pictograms
Symbol Alarm expres-
sion Definition / consequence
DANGER! Impending danger that will cause serious injury or death to people.
WARNING! A danger that can cause serious injury or death.
CAUTION!
A danger or unsafe procedure that can cause personal injury or damage to
property.
ATTENTION!
Situation that could cause damage to the radial drilling machine and prod-
ucts and other types of damage.
No risk of injury to persons.
Information
Practical tips and other important or useful information and notes.
No dangerous or harmful consequences for people or objects.
In case of specific dangers, we replace the pictogram with
general danger with a warning of injury to hands, hazardous electri-
cal voltage,
or
rotating parts.

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Warning: danger of slip-
ping!
Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard!
Warning: automatic start-
up!
Warning: tilting danger! Warning: suspended loads! Caution, danger of explo-
sive substances!
Switching on forbidden! Only switch when stopped! Read the operating instruc-
tions before commission-
ing!
Pull out the mains plug!
Use ear protection! Wear protective glasses! Wear protective gloves! Wear safety shoes!
Wear a protective suit! Wear face protection with
protective helmet!
Protect the environment! Contact address
Oil filler position Oil outlet

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1.3 Intended use
WARNING!
In the event of improper use, the radial drilling machine
will endanger personnel,
will endanger the machine and other material property of the operating company,
the correct function of the radial drilling machine may be affected.
The radial drilling machine is designed and manufactured to be used in a non-explosive envi-
ronment. The radial drilling machine is designed and manufactured for holes in cold metals or
other non flammable materials or that not constitute a health hazard using a rotating filing-strip-
ping tool that has a number of grooves for collecting the filings.
If radial drilling machine is used in any way other than described above, modified without the
approval of the company Optimum Maschinen Germany GmbH then the drilling machine is
being used improperly.
We will not be held liable for any damages resulting from any operation which is not in accord-
ance with the intended use.
We expressly point out that the guarantee or CE conformity will expire due to any constructive
technical or procedural changes which had not been performed by the company Optimum
Maschinen Germany GmbH.
It is also part of intended use that
observe the limits of the radial drilling machine,
the operating manual is observed,
the inspection and maintenance instructions are observed.
 "Technical specification“ on page 20
WARNING!
Extremely severe injuries.
It is forbidden to make any modifications or alterations to the operation values of the
radial drilling machine! They could endanger the personnel and cause damage to the
radial drilling machine.
1.4 Reasonably foreseeable misuse
Any other use other than that specified under "Intended use" or any use beyond the described
use shall be deemed as non-intended use and is not permissible.
Any other use has to be discussed with the manufacturer.
It is only allowed to process metal, cold and non-inflammable materials with the radial drilling
machine.
In order to avoid misuse, it is necessary to read and understand the operating instructions
before the first commissioning.
The operators must be qualified.

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1.4.1 Avoiding misuse
Use of suitable cutting tools.
Adapting the speed adjustment and feed to the material and workpiece.
Clamp workpieces firmly and free of vibration.
Always pull out the shift rod on the spindle far enough so that if the workpiece or the clamp
touches the shift rod, the rotation of the spindle are switched off.
WARNING!
Risk of injury caused by flying workpieces.
The workpiece is always to be fixed by a machine vice, jaw chuck or by another
appropriate clamping tool such as for the clamping claws.
Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the
machine vice and that the machine vice is firmly clamped onto the machine table.
Use cooling and lubricating agents to increase the durability of the tool and to improve the
surface quality.
Clamp the cutting tools and workpieces on clean clamping surfaces.
Sufficiently lubricate the machine.
Recommendations:
Insert the drill in a way that it is exactly positioned between the three clamping jaws of the
quick action chuck.
When drilling, make sure that
the suitable speed is set depending on the diameter of the drill,
the pressure must only be such that the drill can cut without load,
if there is too much pressure, the drill will wear quickly and may even break or jam in the
borehole. If the drill jams, immediately stop the main motor by pressing the emergency stop
switch,
use commercial cooling/lubricating agents for hard materials, e.g. steel and
generally always back the spindle out of the workpiece while it is still turning.
1.5 Possible dangers caused by the radial drilling machine
The radial drilling machine is state-of-the-art.
Nevertheless, there is a residual risk as radial drilling machine operates with
at high speeds,
with rotating parts,
electrical voltage and currents,
We have used design and safety engineering to minimize the health risk to personnel resulting
from these hazards.
If the radial drilling machine is used and maintained by personnel who are not duly qualified,
there may be a risk resulting from incorrect or unsuitable maintenance of the radial drilling
machine.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
and strictly follow these operating instructions.
In the event of improper use
there may be a risk to personnel,
there may be a risk to the machine and other material values,

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the correct function of the radial radial drilling machine may be affected.
Always disconnect the radial drilling machine, and upright drill if cleaning or maintenance work
is beingcarried out.
WARNING!
The radial drilling machine may only be used with functional safety devices.
Disconnect the radial drilling machine immediately, whenever you detect a failure in the
safety devices or when they are not fitted!
All additional devices installed by the operator have to be equipped with the prescribed
safety devices.
As the operating company, this is your responsibility!
 "Safety devices“ on page 13
1.6 Qualification of personnel
1.6.1 Target group
This manual is addressed to
the operating companies,
the operators,
the maintenance personnel.
Therefore, the warning notes refer to both, operation and maintenance personnel of the radial
drilling machine.
Determine clearly and explicitly who will be responsible for the different activities on the
machine (operation, maintenance and repair).
Unclear responsibilities constitute a safety risk!
Always disconnect the main plug of the machine and secure the main switch using a lock. This
will prevent it from being used by unauthorized persons.
The qualifications of the personnel for the different tasks are mentioned below:
Operator
The operator is instructed by the operating company about the assigned tasks and possible
risks in case of improper behaviour. Any tasks performed beyond operation in standard mode
may only be performed by an operator if they are described in these instructions and if the oper-
ator has been specifically trained to perform them by the operating company.
Qualified electrician
With professional training, knowledge and experience as well as knowledge of respective
standards and regulations, qualified electricians are able to perform work on the electrical sys-
tem and recognise and avoid any possible dangers.
Qualified electricians have been specially trained for the working environment, in which they are
working and know the relevant standards and regulations.
Qualified personnel
Due to their professional training, knowledge and experience as well as knowledge of relevant
regulations, qualified personnel are able to perform the assigned tasks and to independently
recognise and avoid any possible dangers.
Instructed person
Instructed persons were instructed by the operating company regarding the assigned tasks and
any possible risks of improper behaviour.

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1.6.2 Authorized persons
WARNING!
Inappropriate operation and maintenance of the radial drilling machine constitutes a
danger for the personnel, objects and the environment.
Only authorized personnel may operate the radial drilling machine !
Persons authorized to operate and maintain should be trained technical personnel and
instructed by the ones who are working for the operating company and for the manufacturer.
The operating company must
Obligations of
the operating
company
train the personnel,
instruct the personnel in regular intervals (at least once a year) on
- all safety regulations relevant to the machine,
- its operation and
- generally accepted engineering standards.
check the personnel‘s knowledge level,
document the training/instruction,
have attendance at the training/instruction confirmed by signature and
check whether the personnel is working in a safety and risk-conscious manner and follow-
ing the operating instructions.
define and document the inspection deadlines for the machine in accordance with § 3 of the
Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the
Work Safety Act.
The operator must
Obligations of
the operator
have obtained a training regarding the handling of the radial drilling machine,
know the function and mode of action,
before taking the machine in operation
- have read and understood the operating manual,
- be familiar with all safety devices and instructions.
Additional
requirements
regarding the
qualification
Additional requirements apply for work on the following machine components:
Electrical parts or operating agents: shall only be performed by an electrician or under the
guidance and supervision of an electrician.
Before starting work on electrical parts or operating agents, following measures are to be
performed in the following order:
disconnect all poles
secure against restarting
check that there is no voltage.
1.7 User positions
The operator’s position is in front of the radial drilling machine.
1.8 Safety measures during operation
CAUTION!
Danger due to inhaling dust and mist that is hazardous to health.
Dependent on the material which need to be processed and the used auxiliaries dusts
and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. To do so, use a
suitable extraction unit.

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CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Before processing inflammable materials (e.g. aluminium, magnesium) or using
inflammable auxiliary materials (e.g. spirit) it is necessary to take additional preventive
measures in order to safely avoid health risks.
1.9 Safety devices
Use the radial drilling machine only with properly functioning safety devices.
Stop the radial drilling machine immediately if there is a failure on the safety device or if it is not
functioning for any reason.
It is your responsibility!
If a safety device has been activated or has failed, the radial drilling machine must only be used
if you
the cause of the fault has been eliminated,
you have verified that there is no danger to personnel or objects.
WARNING!
If you bypass, remove or deactivate a safety device in any other way, you are
endangering yourself and other personnel working with the radial drilling machine. The
possible consequences are:
injuries may occur due to workpiece or parts of workpieces flying off,
contact with rotating parts,
fatal electrocution,
The radial drilling machine machine includes the following safety devices:
an EMERGENCY STOP push button,
a drilling table with T-slots to fix the workpiece or a vice,
a electromagnetic spindle brake,
an extractable shifting rod with trip device on the spindle,
1.10 Safety check
Check the radial drilling machine before each start-up or at least once per shift. Inform the per-
son responsible immediately of any damage, defects or changes in the operating function.
Check all safety devices
at the beginning of each shift (with the machine stopped),
once a week (with the machine in operation),
after all maintenance and repair work.
Check that prohibition, warning and information signs and the labels on the radial drilling
machine.
are legible (clean them, if necessary)
are complete (replace if necessary).
INFORMATION
Organise the checks according to the following table;
General check
Equipment Check OK
Guards Mounted, firmly bolted and not damaged
Date: checked by (signature):

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Signs,
Markers
Installed and legible
Functional check
Equipment Check OK
EMERGENCY STOP
push button
After actuating the EMERGENCY STOP push button the
radial drilling machine must be switched off.
Shifting rod with trip
device on the drilling
spindle
After touching the shift rod, the drilling machine must be
switched off. The drilling machine may not start if the shift rod
is actuated.
Clamping lever
Drilling head - Cantilever
The spindle must not start up if the drilling head and canti-
lever are not clamped.
Date: checked by (signature):
General check
Equipment Check OK
Date: checked by (signature):

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1.10.1 Prohibition, warning and mandatory signs
INFORMATION
All warning signs must be legible. They must be checked regularly.
Positioning of the labels
2.25 KW
37 - 1253

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1.11 EMERGENCY STOP push button
CAUTION!
The drilling spindle keeps turning for a short time even after actuating the EMERGENCY-
STOP push button depending on the preset speed.
Img.1-1: EMERGENCY-STOP
1.12 Extendable shift rod
CAUTION!
The drilling spindle keeps turning for a short time even after actuating the shift rod
through the workpiece, depending on the preset speed.
Img.1-2: Shift rod
EMERGENCY-Stop
push button
Shift rod

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1.12.1 Main switch
WARNING!
Dangerous voltage even if the main switch is switched off.
The areas marked by the pictogram might contain live parts, even if the main switch is switched
off.
In the "0" position, the lockable main switch can be secured against accidental or non-author-
ised switching on by means of a padlock.
The power supply is interrupted by switching off the main plug.
Except for the areas marked by the pictogram in the margin. In these areas there might be volt-
age, even if the main switch is switched-off.
1.13 Clamping Table
Seats for T-slots are attached to the clamping table.
WARNING!
Risk of injury due to workpieces flying off at high speed. Securely fix the workpiece on
the machine foot or on the drilling table.
1.14 Personal protective equipment
For some works you need personnel protective equipment as protective equipment. These are
safety helmet,
protective glasses or face guard,
protective gloves,
safety shoes with steel toe caps,
ear protection.
Before starting work make sure that the required personnel protective equipment is available at
the work place.
CAUTION!
Dirty or contaminated personnel protective equipment can cause illness.
Clean your personal protective equipment
after each use,
regularly once a week.
Personal protective equipment for special works
Protect your face and your eyes: Wear a safety helmet with facial protection when performing
work where your face and eyes are exposed to hazards.
Wear protective gloves when handling pieces with sharp edges.
Wear safety shoes when you assemble, disassemble or transport heavy components.

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1.15 Safety during operation
We specifically point out the dangers when describing the work with and on the radial drilling
machine.
WARNING!
Before switching on the radial drilling machine make sure that there are
no dangers generated for persons,
no objects are damaged.
Avoid any unsafe work methods:
Make sure that your operation does not create a safety hazard.
The rules specified in these operating instructions must be observed during assembly,
operation, maintenance and repair.
Do not work on the radial drilling machine, if your concentration is reduced, for example,
because you are taking medication.
Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities applicable to your company.
Inform the supervisor about all hazards or faults.
Stay on the radial drilling machine until the machine completely stopped moving.
Use the prescribed personnel protective equipment. Make sure to wear a well-fitting work
suit and, if necessary, a hairnet.
Do not use protective gloves when drilling.
1.16 Safety during maintenance
Inform the operators in good time of any maintenance and repair works.
Report all safety relevant changes and performance details of the radial drilling machine or their
operational behavior. Any changes must be documented, the operating instructions updated
and machine operators instructed accordingly.
1.16.1 Disconnecting and securing the radial drilling machine
Switch off the radial drilling machine with the main switch and secure the main switch with a
padlockagainst unauthorised switching-on or switching-on by accident.
All machine parts as well as any dangerous voltages are switched off. Excepted are only the
positions which are marked with the adjoining pictogram.
1.17 Using lifting equipment
WARNING!
The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death.
Check that the lifting and load suspension gear
they have sufficient load carrying,
and that it is in perfect condition.
Observe the accident prevention regulations issued by your Employers Liability
Insurance Association or other supervisory authorities applicable to your company.
Fasten the loads properly. Never walk under suspended loads!

OPTIMUM
MASCHINEN - GERMANY
Safety
Version 1.0 2017-03-13 Page 19Original operating instructions
RD5 GB
1.17.1 Mechanical maintenance
Reinstall all protection and safety devices after any maintenance work once the work has been
completed.This includes:
covers,
safety instructions and warning signs,
grounding cables.
Check if they are working properly!
1.18 Accident report
Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of
accidents, possible sources of danger and any actions which almost led to an accident (near
misses).
There are many possible causes for "near misses".
The sooner they are notified, the quicker the causes can be eliminated.
1.19 Electronics
Have the machine and/or the electric equipment checked regularly. Immediately eliminate all
defects such as loose connections, defective wires, etc.
A second person must be present during work on live components to disconnect the power in
the event of an emergency. Disconnect the machine immediately if there is a malfunction in the
power supply!
Comply with the required inspection intervals in accordance with the factory safety directive,
operating equipment inspection.
The operator of the machine must ensure that the electrical systems and operating equipment
are inspected with regards to their proper condition, namely,
by a qualified electrician or under the supervision and direction of a qualified electrician,
prior to initial commissioning and after modifications or repairs, prior to recommissioning
and at certain intervals.
The deadlines must be set so that arising, foreseeable defects can be detected in a timely man-
ner.
The relevant electro-technical rules must be followed during the inspection.
The inspection prior to initial commissioning is not required if the operator receives confirma-
tion from the manufacturer or installer that the electrical systems and operating equipment com-
ply with the accident prevention regulations, see conformity declaration.
Permanently installed electrical systems and operating equipment are considered constantly
monitored if they are continually serviced by qualified electricians and inspected by means of
measurements in the scope of operation (e.g. monitoring the insulation resistance).
1.20 Inspection deadlines
Define and document the inspection deadlines for the machine in accordance with § 3 of the
Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the Work
Safety Act. Also use the inspection intervals in the maintenance section as reference values.

OPTIMUM
MASCHINEN - GERMANY
Technical specification
Version 1.0 2017-03-13Page 20 Original operating instructions
RD5GB
2 Technical specification
The following information represents the dimensions and indications of weight and the manu-
facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO
13849 and EN ISO 12100 is at least 10 years with a daily operation of 8h at 220 working days
per year when keeping to the ambient conditions, proper use and keeping to the required main-
tenance intervals. Safety-related replacement parts are included in this calculation. Normal
replacement parts such as, for example, bearings, are not part of this calculation.
Electrical connection 3x400V ~50 Hz / 60Hz 7.853 KVA
Driving power spindle motor 2.25 KW
Driving power hoist motor cantilever arm 0.75 KW
Driving power cooling lubricant pump 0.1 KW
Drilling capacity in steel (S235JR) [mm] 42
Drilling capacity in cast steel [mm] 55
Tapping in steel (S235JR) M24
Tapping in cast steel M38
Feed speed spindle sleeve [mm/rotation] 3 stages │0.05 │0.09 │0.153
Automatic drilling depth shut-off [mm] 10 until 110
Spindle speed when connecting [ 50 Hz ] 37 - 1253 rpm
Spindle speed when connecting [ 60 Hz ] 44 - 1500 rpm
Speed steps motor + gear drive 12
Spindle seat MT4
Spindle sleeve travel [mm] 230
Angle of rotation of cantilever + - 180°
Machine weight 1800 kg
Weight including packaging 1950 kg
Floor loading 16 KN / m2
Machine height [mm]  "Space required for the machine“ on page 23
 "Work area“ on page 23
Dimensions of machine base
Groove distance, groove size for clamping table  "T-slots, seats for clamping table“ on page 22
Unloading, maximum distance from the column surface to
the centre of the spindle [mm] 1100
Unloading, minimum distance from the column surface to
the centre of the spindle [mm] 280
Column diameter [mm] 260
Drilling head travel horizontal [mm] 820
Drilling head travel vertical [mm] 570
Maximum distance from the spindle nose to the surface of
the machine base [mm] 1270