Optimum DX17V User manual

GB
Operating manual
Version 1.0.1
Bench drill

Page 2
DX17VGB
Table of contents
1Safety
1.1 Type plate.................................................................................................................................................4
1.2 Safety instructions (warning notes)...........................................................................................................5
1.3 Intended use.............................................................................................................................................6
1.4 Reasonably foreseeable misuses.............................................................................................................7
1.5 Possible dangers caused by the drilling machine.....................................................................................7
1.6 Qualification of personnel.........................................................................................................................8
1.7 Operator positions ....................................................................................................................................9
1.8 Safety devices ..........................................................................................................................................9
1.9 Emergency-stop push button....................................................................................................................9
1.10 Main switch...............................................................................................................................................9
1.11 Drilling table..............................................................................................................................................9
1.12 Personal protective equipment...............................................................................................................10
1.13 Safety during operation...........................................................................................................................10
1.14 Safety during maintenance.....................................................................................................................10
1.15 Disconnecting and securing the drilling machine....................................................................................11
1.16 Mechanical maintenance........................................................................................................................11
1.17 Electric....................................................................................................................................................11
2Technical specification
2.1 Dimensions.............................................................................................................................................13
3Assembly
3.1 Unpacking the machine..........................................................................................................................14
3.2 Transport ................................................................................................................................................14
3.3 Anchoring the Drill ..................................................................................................................................14
3.4 Installation site requirements..................................................................................................................15
3.5 Cleaning of the machine.........................................................................................................................16
3.6 First commissioning................................................................................................................................16
3.7 Electrical connection...............................................................................................................................16
3.8 Warming up the machine........................................................................................................................17
4Operation
4.1 Control and indicating elements .............................................................................................................18
4.2 Drill chuck protection ..............................................................................................................................19
4.3 Control panel ..........................................................................................................................................19
4.4 Inspection and maintenance ................................................................................................................................26
5Ersatzteile - Spare parts - DX17V
5.1 Bohrkopf - Drilling head - Spindelaufnahme B16 - Spindle seat B16.....................................................27
5.2 Bohrkopf - Drilling head - Spindelaufnahme MK2 - Spindle seat MT2 ...................................................29
5.3 Säule und Bohrtisch - Column and drilling table.....................................................................................31
5.4 Schaltplan - Wiring diagram....................................................................................................................32
5.5 Ersatzteilliste elektrische Bauteile - Spare part list electrical components .............................................33
6Appendix
6.1 Copyright ................................................................................................................................................34
6.2 Terminology/Glossary.............................................................................................................................34
6.3 Liability Claims for Defects / Warranty....................................................................................................34
6.4 Storage...................................................................................................................................................35
6.5 Note regarding disposal / options to reuse:............................................................................................36
6.6 Disposal via municipal collection............................................................................................................37
6.7 Change information operating manual....................................................................................................37
6.8 Product follow-up....................................................................................................................................37

Page 3
DX17V GB
Preface
Dear customer,
Thank you very much for purchasing a product made by company.
Company metal working machines offer a maximum of quality, technically company solutions
and convince by an outstanding price performance ratio. Continuous enhancements and product
innovations guarantee state-of-the-art products and safety at any time.
Before commissioning the machine please thoroughly read these operating instructions and get familiar with
the machine. Please also make sure that all persons operating the machine have read and understood the
operating instructions beforehand.
Keep these operating instructions in a safe place nearby the machine.
Information
The operating instructions include indications for safety-relevant and proper installation, operation and main-
tenance of the machine. The continuous observance of all notes included in this manual guarantee the safety
of persons and of the machine.
The manual determines the intended use of the machine and includes all necessary information for its eco-
nomic operation as well as its long service life.
In the paragraph "Maintenance" all maintenance works and functional tests are described which the operator
must perform in regular intervals.
The illustration and information included in the present manual can possibly deviate from the current state of
construction of your machine. Being the manufacturer we are continuously seeking for improvements and
renewal of the products. Therefore, changes might be performed without prior notice. The illustrations of the
machine may be different from the illustrations in these instructions with regard to a few details. However,
this does not have any influence on the operability of the machine.
Therefore, no claims may be derived from the indications and descriptions. Changes and errors are reserved!
Your suggestion with regard to these operating instructions are an important contribution to optimising our
work which we offer to our customers. For any questions or suggestions for improvement, please do not hesi-
tate to contact our service department.
If you have any further questions after reading these operating instructions and you are not able to solve
your problem with a help of these operating instructions, please contact your specialised dealer or directly
the company.

Page 4
DX17VGB
1 Safety
Glossary of symbols
This part of the operating instructions
explains the meaning and use of the warning notes included in these operating instructions,
defines the intended use of the drilling machine,
points out the dangers that might arise for you or others if these instructions are not
observed,
informs you about how to avoid dangers.
In addition to these operation instructions, please observe
the applicable laws and regulations,
the statutory provisions for accident prevention,
the prohibition, warning and mandatory signs as well as the warning labels on the drilling
machine.
Always keep this documentation close to the drilling machine.
1.1 Type plate
INFORMATION
If you are unable to rectify an issue using these operating instructions, please contact us for
advice:
provides further instructions
calls on you to act
enumerations
Master Labels
3020165
73 kg
1,0 kW
230 V ~50 Hz
DX 17V
4000 U/min
20
NO.
SN
Year
12
Tischbohrmaschine
Bench drilling machine
Taladro de sobremesa
Perceuse modèle établi
Trapani da banco
Stolní vrtačka
Table boremaskine
Penkkiporakone
Asztali fúrógép
Boormachine tafelmodel
Wiertarki
Engenho de Furarde Bancada
Masina de gaurit
Bänkborrmaskin
Namizni vrtalni stroj
Sütunlu Matkap
∆ΡΑΠΑΝΟ ΠΑΓΚΟΥ
DE
GB
ES
FR
IT
CZ
DK
FI
GR
HU
NL
PL
PT
RO
SE
SK
TR

Page 5
DX17V GB
1.2 Safety instructions (warning notes)
1.2.1 Classification of hazards
We classify the safety warnings into different categories. The table below provides an overview
of the classification of symbols (ideogram) and the warning signs for each specific danger and
its (possible) consequences.
1.2.2 Other pictograms
Symbol Warning alert Definition / consequence
DANGER! Impending danger that will cause serious injury or death to people.
WARNING! A danger that can cause serious injury or death.
CAUTION!
A danger or unsafe procedure that can cause personal injury or damage to
property.
ATTENTION!
Situation that could cause damage to the drilling machine and products and
other types of damage.
No risk of injury to people.
Information
Practical tips and other important or useful information and notes.
No dangerous or harmful consequences for people or objects.
In case of specific dangers, we replace the pictogram with
general danger with a warning of injury to hands, hazardous electri-
cal voltage,
or
rotating parts.
Warning: danger of slip-
ping! Warning: risk of stumbling! Warning: hot surface! Warning: biological hazard!
Warning: automatic start-
up! Warning tilting danger! Warning: suspended loads! Caution, danger of explo-
sive substances!

Page 6
DX17VGB
1.3 Intended use
WARNING!
In the event of improper use, the drilling machine
will endanger personnel,
will endanger the machine and other material property of the operating company,
the correct function of the drilling machine may be affected.
The drilling machine is designed and manufactured to be used in a non-explosive environment.
The drilling machine is designed and manufactured for holes in cold metals or other non flam-
mable materials or that not constitute a health hazard using a rotating filing-stripping tool that
has a number of grooves for collecting the filings.
If the drill is used in any way other than described above or modified without the approval of
company, the drill is being used improperly.
We will not be held liable for any damages resulting from any operation which is not in accord-
ance with the intended use.
We expressly point out that the guarantee or CE conformity will expire due to any constructive
technical or procedural changes which had not been performed by the company.
It is also part of intended use that you
observe the limits of the drilling machine,
the operating manual is observed,
the inspection and maintenance instructions are observed.
 "Technical specification“ on page 12
WARNING!
Extremely severe injuries.
It is forbidden to make any modifications or alternations to the operation values of the
drilling machine! They could endanger the personnel and cause damage to the drilling
machine.
INFORMATION
The control and drive components of the bench drilling machine are approved for industrial and
commercial use within industrial supply systems. Utilization in public supply systems requires
another configuration and/or additional measures.
Activation forbidden! Use ear protection! Read the operating instruc-
tions before commission-
ing!
Disconnect the mains plug!
Wear protective glasses! Wear protective gloves! Wear safety shoes! Wear a protective suit!

Page 7
DX17V GB
WARNING!
The bench drill is not intended for use in residential facilities where the power is
supplied via a public low voltage supply system. In these areas, it may be difficult to
guarantee electromagnetic compatibility due to conducted and emitted interference.
1.4 Reasonably foreseeable misuses
Any other use other than that specified under "Intended use" or any use beyond the described
use shall be deemed as non-intended use and is not permissible.
Any other use has to be discussed with the manufacturer.
It is only allowed to process metal, cold and non-inflammable materials with the drilling
machine.
In order to avoid misuse, it is necessary to read and understand the operating instructions
before first commissioning.
The operators must be qualified.
1.4.1 Avoiding misuse
Use of suitable cutting tools.
Adapting the speed adjustment and feed to the material and workpiece.
Clamp workpieces firmly and vibration-free.
WARNING!
Risk of injury caused by workpieces flying off. The workpiece must always be fixed with
a machine vice, jaw chuck or by other appropriate clamping tool, such as clamping
claws.
Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the
machine vice resp. that the machine vice is firmly clamped on the machine table.
Use cooling and lubricating agents to increase the durability of the tool and to improve the
surface quality.
Clamp the cutting tools and workpieces on clean clamping surfaces.
When drilling, ensure that
the suitable speed is set depending on the diameter of the drill,
the pressure must only be such that the drill can cut without load
in case of too strong pressure the drill will get worn early or even might break resp. get
jammed in the hole. If the drill jams, immediately stop the main motor by pressing the emer-
gency stop switch,
for hard materials, e.g. steel, use commercial coolants or lubricating agents.
generally always drive the turning spindle out of the workpiece.
1.5 Possible dangers caused by the drilling machine
The drilling machine is state-of-the-art.
Nevertheless, there is a residual risk as the drilling machine operates with
at high speeds,
rotating parts,
electrical voltage and currents.
We have used construction resources and safety techniques to minimize the health risk to per-
sonnel resulting from these hazards.
If the drilling machine is used and maintained by personnel who are not duly qualified, there
may be a risk resulting from incorrect or unsuitable maintenance of the drilling machine.

Page 8
DX17VGB
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
strictly follow these operating instructions.
In the event of improper use
there may be a risk to personnel,
there may be a risk to the machine and other material values,
the correct function of the drilling machine may be affected.
Always disconnect the drilling machine, and upright drill if cleaning or maintenance work is
beingcarried out.
WARNING!
The drilling machine may only be used with functional safety devices.
Disconnect the drilling machine immediately, whenever you detect a failure in the safety
devices or when they are not fitted!
All additional devices installed by the operator have to be equipped with the prescribed
safety devices.
This is your responsibility being the operating company!
 "Safety devices“ on page 9
1.6 Qualification of personnel
1.6.1 Target group
This manual is addressed to
the operating companies,
the operators,
the maintenance personnel.
Therefore, the warning notes refer to both, operation and maintenance personnel of the drilling
machine.
Lock the main switch. This will prevent it from being used by unauthorized persons.
Obligations of the operating company
train the personnel,
instruct the personnel in regular intervals (at least once a year) on
- all safety standards that apply to the machine,
- the operation,
- generally accepted engineering standards.
check the personnel‘s knowledge level,
document the trainings/instructions,
require personnel to confirm participation in training/instructions by means of a signature,
check whether the personnel is working in a safety and risk-conscious manner and follow-
ing the operating instructions.
define and document the inspection deadlines for the machine in accordance with the Fac-
tory Safety Act and perform an operational risk analysis in accordance with the Work Safety
Act.

Page 9
DX17V GB
Obligations of the operator
obtain training in handling the drilling machine,
know the function and mode of operation,
before taking the machine in operation
- have read and understood the operating manual,
- be familiar with all safety devices and instructions.
Additional requirements apply for work on the following machine components:
Electrical parts or operating agents: shall only be performed by an electrician or under the
guidance and supervision of an electrician.
1.7 Operator positions
The operator’s position is in front of the drilling machine.
1.8 Safety devices
Use the drilling machine only with properly functioning safety devices. Stop the drilling machine
immediately if there is a failure on the safety device or if it is not functioning for any reason. It is
your responsibility!
If a safety device has been activated or has failed, the drilling machine must only be used if you
the cause of the fault has been eliminated,
you have verified that there is no danger to personnel or objects.
1.9 Emergency-stop push button
ATTENTION!
Also after pressing the EMERGENCY-Stop switch, depending on the previously selected
speed, the drilling spindle continues to turn for a few more seconds .
1.10 Main switch
WARNING!
Dangerous voltage even if the main switch is switched off.
The areas marked by the pictogram might contain live parts, even if the main switch is
switched off.
In the "0" position, the main switch can be secured against accidental or non-authorised switch-
ing on. The power supply is interrupted by switching off the main plug.
1.11 Drilling table
Seats for T-slots are attached to the drilling table.
WARNING!
Risk of injury due to workpieces flying off at high speed. Securely fix the workpiece on
the drilling table.

Page 10
DX17VGB
1.12 Personal protective equipment
For certain work individual protection gear as protective equipment. This includes:
Safety helmet,
protective glasses or face guard,
protective gloves,
safety shoes with steel toe caps,
ear protection.
Before starting work make sure that the required personnel protective equipment is available at
the work place.
CAUTION!
Dirty or contaminated personnel protective equipment can cause illness.
Clean your personal protective equipment
after each use,
regularly once a week.
Personal protective equipment for special works
Protect your face and your eyes: Wear a safety helmet with facial protection when performing
work where your face and eyes are endangered.
Use protective gloves when handling pieces with sharp edges.
Wear safety shoes when you assemble, disassemble or transport heavy components.
1.13 Safety during operation
WARNING!
Before switching on the drilling machine make sure that there are
no dangers generated for persons,
no objects are damaged.
Avoid any unsafe work methods:
Make sure that nobody is endangered by your work.
The instructions mentioned in these operating instructions have to be strictly observed dur-
ing assembly, operation, maintenance and repair.
Do not work on the drilling machine, if your concentration is reduced, for example, because
you are taking medication.
Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities responsible for your company.
Inform the supervisor about all hazards or faults.
Stay on the drilling machine until the machine completely stopped moving.
Use the prescribed personnel protective equipment. Make sure to wear a well-fitting work
suit and, if necessary, a hairnet.
Do not use gloves while drilling.
1.14 Safety during maintenance
Inform the operators in good time of any maintenance and repair works.
Report all safety relevant changes and performance details of the drilling machine or their oper-
ational behaviour. Any changes must be documented, the operating instructions updated and
machine operators instructed accordingly.

Page 11
DX17V GB
1.15 Disconnecting and securing the drilling machine
Switch off the drill with the main switch and lock it so it cannot be activated by unauthorised per-
sonnel or switched on by accident.
The main switch can be locked by removing the shift lever.
All machine parts as well as any dangerous voltages are switched off. Excepted are only the
positions which are marked with the adjoining pictogram.
1.16 Mechanical maintenance
Reinstall all protection and safety devices after any maintenance work once the work has been
completed.This includes:
covers,
safety instructions and warning signs,
grounding cables.
Check if they are working properly!
1.17 Electric
Have the machine and/or the electrical equipment checked regularly. Immediately eliminate all
defects such as loose connections, defective wires, etc.
Define and document the inspection deadlines for the machine in accordance with § 3 of the
Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the Work
Safety Act.  "Electrical connection“ on page 16

Page 12
DX17VGB
2 Technical specification
The following information represents the dimensions and indications of weight and the manu-
facturer‘s approved machine data for following stated machines.
CAUTION!
The machine operator should use hearing protection.
INFORMATION
This numerical value was measured on a new machine under the operating conditions specified
by the manufacturer. The noise behaviour of the machine might change depending on the age
and wear of the machine. Furthermore, the noise emission also depends on production engi-
neering factors, e.g. speed, material and clamping conditions.
Electrical connection
230 V / 1 Ph 50 Hz~60 Hz
Setting the basic frequency to 60Hz, see the Sinamics operating instructions V20
Drive Motor Output
1 kW/1.35HP
Drilling capacity
Drilling capacity in steel (S235JR) Ø16 mm/0.63"
Continuous drilling capacity in steel
(S235JR) Ø 13 mm/0.5"
Spindle seat
B16 with Item no. 3020170 or MT2 with Item no. 3020165
Spindle stroke
60 mm/2.36"
Dimensions
 "Dimensions“ on page 12
Machine Weight
73 kg / 163 LBS
Spindle speeds
infinitely variable 50 - 4000 min-1
Emissions
Maximum sound pressure level at 1 m
distance from the machine and 1.60 m
above the ground.
72 dB(A) in idle running
Environmental conditions temperature
Temperature 5 - 35 °C
Relative humidity 25 - 80%

Page 14
DX17VGB
3 Assembly
3.1 Unpacking the machine
Transport the drilling machine in its packing crate near its final installation location with a lift
truck before unpacking it. If the packaging shows signs of possible transport damage, take the
necessary precautions not to damage the machine when unpacking it. If any damage is discov-
ered, the carrier and/or shipper must be notified immediately to be able to initiate the neces-
sary steps for a claim.
Inspect the machine completely and carefully, making sure that all materials, such as shipping
documents, manuals and accessories supplied with the machine have been received.
3.2 Transport
The machine can be transported with forklifts or lift trucks. The commonly accepted and local
regulations regarding machine transport apply.
WARNING!
Severe or fatal injuries may occur if parts of the machine tumble or fall down from the
forklift truck or from the transport vehicle. Follow the instructions and information on
the transport box. Note the total weight of the drilling machine. Use only transport and
load suspension devices that can support the total weight of the drilling machine.
WARNING!
The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death. Check that the lifting and load suspension gear
has sufficient load capacity and that it is in perfect condition. Fasten the loads properly.
Never walk under suspended loads!
3.3 Anchoring the Drill
DANGER!
Danger of crushing and overturning. The drilling machine must be installed by several
people.
Weight 73 kg
Check the horizontal orientation of the drill base with a water bubble level.
Check that the foundation has sufficient floor-load capacity and rigidity.
Anchor the machine base or the optional machine base onto the floor before positioning the
machine on it.
3.3.1 Centre of Gravity Without a Machine Base,  "Dimensions“ on page 12
3.3.2 Centre of Gravity with an Optional Machine Base
CAUTION!
In order to provide the necessary stability of the machine, the machine must be
connected securely to its base. The machine base itself must be fastened firmly to the
floor.

Page 16
DX17VGB
Please observe the following points:
The machine must only be installed and operated in a dry and well-ventilated place.
Avoid places near machines generating chips or dust.
The installation site must be free from vibrations also at a distance of presses, planing
machines, etc.
The substructure must be suitable for the drilling machine. Ensure that the floor has suffi-
cient load bearing capacity and is level.
The ground must be prepared in a way that potential coolants cannot penetrate the floor.
Any parts sticking out such as stops, handles, etc. have to be secured by measures taken
by the customer if necessary in order to avoid endangering persons.
Provide sufficient space for the personnel preparing and operating the machine and trans-
porting the material.
Also make sure the machine is accessible for setting and maintenance works.
3.5 Cleaning of the machine
CAUTION!
Do not use compressed air to clean the machine.
Your new drill must be completely cleaned after it is unpacked to ensure that all moving parts
and sliding surfaces are not damaged when the machine is operated. Each unit leaves the fac-
tory with all exposed parts and sliding surfaces suitably greased to avoid oxidation during the
time that elapses before it is placed into operation. Wipe all metallic surfaces with a clean cot-
ton cloth. Clean the plastic parts with cleaning agents suitable for plastic.
3.6 First commissioning
WARNING!
The machine may only be commissioned after proper installation.
If the drilling machine is initially operated by inexperienced personnel, you endanger
both people and the equipment. We do not accept any liability for damages caused by
incorrectly performed commissioning.
3.7 Electrical connection
The machine is installed and ready to operate. Please verify if the type of current, voltage and
protection fuse correspond to the values specified. A protective earth ground wire connection
must be available. Main Fuse 16A. Due to the design, the leakage current is greater than 3,5
mA. We ask for due attention while executing machine tests within the framework of industrial
safety guidelines.
3.7.1 Protective earthing conductor current
The earth leakage current of the SINAMICS V20 inverter may exceed 3.5 mA AC. Due to this, a
fixed earth connection is required and the minimum size of the protective earth conductor shall
comply with the local safety regulations for high leakage current equipment. The SINAMICS
V20 inverter has been designed to be protected by fuses; however, as the inverter can cause a
DC current in the protective earthing conductor, if a Residual Current Device (RCD) is to be
used upstream in the supply, observe the following:
All SINAMICS V20 single phase AC 230 V inverters (filtered or unfiltered) can be operated
on a type A1) 30 mA or type B(k) 30 mA RCD.
All SINAMICS V20 three phase AC 400 V inverters (unfiltered) can be operated on a type
B(k) 30 mA RCD.

Page 17
DX17V GB
3.8 Warming up the machine
ATTENTION!
If the drill is immediately operated at maximum load when it is cold, it may result in
damages to the machine.
INFORMATION
To ensure a long service life of your drilling machine, we recommend that you do not exceed a
maximum rotation speed of 500 min-1 during the first hour of operation. If the drill is cold, e.g.
immediately after having transported the machine, it should be warmed up at a speed of only
500 1/min for the first 30 minutes.

Page 18
DX17VGB
4 Operation
4.1 Control and indicating elements
1
6
4
7
2
3
5
8
Pos. Designation: Pos. Designation:
1Control panel
 "Control panel“ on page 19 2EMERGENCY STOP push button
3Drilling lever 4Clamping lever drilling table
5Scale drill depth 6Main switch
7Drill chuck protection 8Height adjustment clamping screws for
drill chuck protection

Page 19
DX17V GB
4.2 Drill chuck protection
Adjust the protective equipment to the cor-
rect height before you start working.
Push the drill chuck protection up or down.
Loosen the clamping screws and adjust the
total coverage height.
A switch is integrated into the fixture of the
spindle protection which monitors that the
cover is closed.
INFORMATION
You cannot start the machine if the drill
chuck protection is not closed.
Img.4-1: Drill chuck protection
4.3 Control panel
selected tool and material
Depth indicator
Spindle speed,
Accuracy +- 1%
Tool selection
- Drill
- Screw tap
Set zero point (workpiece
starting point)
Confirmation key
Press Enter, accept values
Drill depth as target value
Start
Stop
Rotary knob
Rotate, set values
Piece counter
Drilling or thread depth
Symbol is flashing - input is expected

Page 20
DX17VGB
4.3.1 Basic Value Setting
To retrieve the basic value settings.
Close the drill chuck protection
Subsequently press the tool selection button and stop .
Then release the buttons again.
INFORMATION
Do not press the buttons simultaneously, press the first button and hold, press the second but-
ton and release both buttons afterwards.
Menu items:
[Clear drill No, press then stop press then stop] - Reset piece counter for drilling
[ Clear tap No, press then stop] - Reset piece counter for drilling screw threads
[ Mass Unit: inch, press stop button] - Use inches as a unit of measure
[ Mass Unit: MM, press stop button ] - Use millimetre as a unit of measure
[ Change language ] - Language selection
Select the menu item with the rotary knob.
Press the button to delete, or to change, and to exit from basic value setting.
4.3.2 Configuring general settings
Inputs can be set using the rotary knob, and confirmed with the Enter key.
The settings are complete if no flashing icon is displayed.
4.3.3 Preset speeds
The control panel includes preset, universal speeds depending on the tool, the tool size and the
material of the workpiece.
The preset speed can be changed with the rotary knob as required after completion of all
entries.
4.3.4 Setting the drilling or thread depth
To adjust the drilling depth.
Close drill chuck protection.
Subsequently press the tool selection button and workpiece offset .
Then release the buttons again.
INFORMATION
Do not press the buttons simultaneously, but one after the other and release them afterwards.
If the symbol blinks, the drilling or thread depth can be adjusted with the rotary knob
and confirmed with the Enter key.