Optimum Opti Saw S Bigh User manual

Artikel Nr. Part no. 3300131
Betriebsanleitung - DE
Operating Manual - EN
Version 1.1.2
Metallbandsäge
Metal band saw

Version 1.1.2 - 2022-02-242 Originalbetriebsanleitung
S 131 GH
DE│EN
S131GH_DE_GBIVZ.fm
1Sicherheit
1.1 Typschild...................................................................................................................................................... 7
1.2 Sicherheitshinweise (Warnhinweise) ........................................................................................................... 8
1.2.1 Gefahren-Klassifizierung................................................................................................................ 8
1.2.2 Weitere Piktogramme..................................................................................................................... 9
1.3 Bestimmungsgemäße Verwendung............................................................................................................. 9
1.4 Vernünftigerweise vorhersehbare Fehlanwendung ................................................................................... 10
1.4.1 Vermeidung von Fehlanwendungen ............................................................................................10
1.5 Gefahren, die von der Metallbandsäge ausgehen können........................................................................10
1.6 Qualifikation............................................................................................................................................... 11
1.6.1 Zielgruppe private Nutzer............................................................................................................. 11
1.6.2 Pflichten des Nutzers ................................................................................................................... 11
1.6.3 Zusätzliche Anforderungen an die Qualifikation........................................................................... 11
1.7 Bedienerpositionen.................................................................................................................................... 11
1.8 Sicherheitseinrichtungen ........................................................................................................................... 11
1.8.1 Not-Halt Taster............................................................................................................................. 12
1.9 Sägebügel.................................................................................................................................................. 13
1.9.1 Verbots-, Gebots- und Warnschilder............................................................................................ 13
1.10 Sicherheitsüberprüfung.............................................................................................................................. 14
1.11 Körperschutzmittel..................................................................................................................................... 14
1.12 Sicherheit während des Betriebs............................................................................................................... 15
1.13 Sicherheit bei der Instandhaltung .............................................................................................................. 15
1.13.1 Abschalten und Sichern der Metallbandsäge............................................................................... 15
1.13.2 Verwenden von Hebezeugen....................................................................................................... 16
1.13.3 Mechanische Wartungsarbeiten................................................................................................... 16
1.14 Unfallbericht............................................................................................................................................... 16
1.15 Elektrik....................................................................................................................................................... 16
2 Technische Daten
2.1 Elektrischer Anschluss............................................................................................................................... 17
2.2 Schnittbereich............................................................................................................................................ 17
2.3 Allgemein................................................................................................................................................... 17
2.4 Abmessungen............................................................................................................................................ 17
2.5 Sägebandgeschwindigkeit......................................................................................................................... 17
2.6 Umgebungsbedingungen........................................................................................................................... 17
2.7 Betriebsmittel............................................................................................................................................. 18
2.8 Stellplan..................................................................................................................................................... 19
3 Anlieferung, Innerbetrieblicher Transport und Auspacken
3.1 Hinweise zu Transport, Aufstellung und Auspacken ................................................................................. 20
3.1.1 Allgemeine Gefahren beim innerbetrieblichen Transport............................................................. 20
3.2 Lieferumfang.............................................................................................................................................. 21
3.3 Lagerung.................................................................................................................................................... 21
3.4 Aufstellen und Montieren........................................................................................................................... 21
3.4.1 Anforderungen an den Aufstellort ................................................................................................ 21
3.4.2 Montieren des Maschinenständers .............................................................................................. 22
3.4.3 Transportsicherung ...................................................................................................................... 23
3.4.4 Materialanschlag und Schutzblech .............................................................................................. 23
3.4.5 Montage des Keilriemengehäuses............................................................................................... 24
3.4.6 Montage des Keilriemens............................................................................................................. 24
3.5 Erste Inbetriebnahme ................................................................................................................................ 24
3.5.1 Prüfungen..................................................................................................................................... 25
3.5.2 Führungslager Sägeband............................................................................................................. 25
3.5.3 Sägebandspannung ..................................................................................................................... 25
4 Aufbau und Funktion
4.1 Hydraulischer Vorschub............................................................................................................................. 26
4.2 Sägebandführung ...................................................................................................................................... 26
4.3 Maschinenschraubstock ............................................................................................................................ 26
4.4 Sägebandspannung................................................................................................................................... 27
4.5 Sägebandgeschwindigkeit......................................................................................................................... 27
4.5.1 Keilriemen .................................................................................................................................... 27
4.6 Bandführungslager .................................................................................................................................... 27

Version 1.1.2 - 2022-02-24 3Originalbetriebsanleitung
S 131 GH DE│EN
S131GH_DE_GBIVZ.fm
5 Bedienung
5.1 Sicherheit .................................................................................................................................................. 28
5.2 Bedien- und Anzeigeelemente .................................................................................................................. 28
5.3 Werkstück einlegen ................................................................................................................................... 29
5.4 Metallbandsäge einschalten...................................................................................................................... 29
5.5 Metallbandsäge ausschalten..................................................................................................................... 29
5.6 Metallbandsäge neu starten ...................................................................................................................... 29
5.7 Sägen von Winkeln ................................................................................................................................... 30
5.8 Sägebandführung einstellen...................................................................................................................... 30
5.9 Sägebandgeschwindigkeit......................................................................................................................... 31
5.9.1 Geschwindigkeit einstellen .......................................................................................................... 31
6 Instandhaltung
6.1 Sicherheit .................................................................................................................................................. 33
6.1.1 Vorbereitung ................................................................................................................................ 34
6.1.2 Wiederinbetriebnahme................................................................................................................. 34
6.2 Inspektion und Wartung ............................................................................................................................ 34
6.3 Instandsetzung .......................................................................................................................................... 39
6.3.1 Kundendiensttechniker ................................................................................................................ 39
7 Störungen
7.1 Störungen an der Metallbandsäge ............................................................................................................ 40
8Anhang
8.1 Urheberrecht ............................................................................................................................................. 41
8.2 Terminologie/Glossar ................................................................................................................................ 41
8.3 Änderungsinformationen Betriebsanleitung .............................................................................................. 42
8.4 Mangelhaftungsansprüche / Garantie ....................................................................................................... 42
8.5 Entsorgungshinweis / Wiederverwertungsmöglichkeiten: ......................................................................... 43
8.5.1 Außerbetriebnehmen ................................................................................................................... 44
8.5.2 Entsorgung der Neugeräte-Verpackung ...................................................................................... 44
8.5.3 Entsorgung des Altgerätes .......................................................................................................... 44
8.5.4 Entsorgung der elektrischen und elektronischen Komponenten ................................................. 44
8.5.5 Entsorgung der Schmiermittel und Kühlschmierstoffe................................................................. 45
8.6 Entsorgung über kommunale Sammelstellen............................................................................................ 45
8.7 Produktbeobachtung ................................................................................................................................. 45
1Safety
1.1 Rating plate ............................................................................................................................................... 48
1.2 Safety instructions (warning notes) ........................................................................................................... 49
1.2.1 Classification of hazards.............................................................................................................. 49
1.2.2 Other pictograms ......................................................................................................................... 50
1.3 Intended use.............................................................................................................................................. 50
1.4 Reasonably foreseeable misuse ............................................................................................................... 51
1.4.1 Avoiding misuse........................................................................................................................... 51
1.5 Possible dangers caused by the metal band saw ..................................................................................... 51
1.6 Qualification............................................................................................................................................... 52
1.6.1 Target group private users........................................................................................................... 52
1.6.2 Obligations of the User ................................................................................................................ 52
1.6.3 Additional requirements regarding the qualification..................................................................... 52
1.7 Operator positions..................................................................................................................................... 52
1.8 Safety devices........................................................................................................................................... 52
1.8.1 EMERGENCY-Stop button .......................................................................................................... 53
1.9 Saw arch ................................................................................................................................................... 53
1.9.1 Prohibition, warning and mandatory signs................................................................................... 54
1.10 Safety check.............................................................................................................................................. 54
1.11 Personal protective equipment.................................................................................................................. 55
1.12 Safety during operation ............................................................................................................................. 56
1.13 Safety during maintenance........................................................................................................................ 56
1.13.1 Disconnecting and securing the metal band saw ........................................................................ 56
1.13.2 Using lifting equipment ................................................................................................................ 56
1.13.3 Mechanical maintenance work .................................................................................................... 57
1.14 Accident report .......................................................................................................................................... 57
1.15 Electronics................................................................................................................................................. 57

Version 1.1.2 - 2022-02-244 Originalbetriebsanleitung
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2 Technical specification
2.1 Electrical connection.................................................................................................................................. 58
2.2 Cutting area ............................................................................................................................................... 58
2.3 General...................................................................................................................................................... 58
2.4 Dimensions................................................................................................................................................ 58
2.5 Speed of saw band.................................................................................................................................... 58
2.6 Environmental conditions........................................................................................................................... 59
2.7 Operating material ..................................................................................................................................... 59
2.8 Installation plan.......................................................................................................................................... 60
3 Delivery, interdepartmental transport and unpacking
3.1 Notes on transport, installation and unpacking.......................................................................................... 61
3.1.1 General risks during internal transport ......................................................................................... 61
3.2 Scope of delivery ....................................................................................................................................... 62
3.3 Storage ...................................................................................................................................................... 62
3.4 Set-up and assembly................................................................................................................................. 62
3.4.1 Requirements regarding the installation site................................................................................ 62
3.4.2 Assembling the machine stand .................................................................................................... 63
3.4.3 Transport lock .............................................................................................................................. 64
3.4.4 Material stop and protective plate ................................................................................................ 64
3.4.5 Mounting the V-belt housing ........................................................................................................ 65
3.4.6 Mounting the V-belt...................................................................................................................... 65
3.5 First commissioning................................................................................................................................... 65
3.5.1 Checks ......................................................................................................................................... 66
3.5.2 Saw belt guide bearings............................................................................................................... 66
3.5.3 Saw belt tension........................................................................................................................... 66
4 Installation and function
4.1 Hydraulic feed............................................................................................................................................ 67
4.2 Saw belt guide ........................................................................................................................................... 67
4.3 Machine vice.............................................................................................................................................. 67
4.4 Saw belt tension ........................................................................................................................................ 68
4.5 Speed of saw belt ...................................................................................................................................... 68
4.5.1 V-belt............................................................................................................................................ 68
4.6 Blade guide bearings ................................................................................................................................. 68
5Operation
5.1 Safety......................................................................................................................................................... 69
5.2 Control and indicating elements ................................................................................................................ 69
5.3 Inserting the workpiece.............................................................................................................................. 70
5.4 Starting the metal band saw ...................................................................................................................... 70
5.5 Switching off the metal band saw .............................................................................................................. 70
5.6 Restarting the metal band saw .................................................................................................................. 70
5.7 Sawing of angles ....................................................................................................................................... 71
5.8 Adjusting the saw belt guide...................................................................................................................... 71
5.9 Speed of saw belt ...................................................................................................................................... 72
5.9.1 Speed setting ............................................................................................................................... 72
6 Maintenance
6.1 Safety......................................................................................................................................................... 74
6.1.1 Preparation................................................................................................................................... 75
6.1.2 Restarting..................................................................................................................................... 75
6.2 Inspection and maintenance...................................................................................................................... 75
6.3 Repair ........................................................................................................................................................ 80
6.3.1 Customer service technician........................................................................................................ 80
7 Malfunctions
7.1 Malfunctions on the metal band saw ......................................................................................................... 81
8 Appendix
8.1 Copyright ................................................................................................................................................... 82
8.2 Terminology/Glossary................................................................................................................................ 82
8.3 Change information manual....................................................................................................................... 83
8.4 Liability claims for defects / warranty......................................................................................................... 83
8.5 Advice for disposal / Options of reuse ....................................................................................................... 84

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8.5.1 Decommissioning ........................................................................................................................ 84
8.5.2 Disposal of new device packaging............................................................................................... 84
8.5.3 Disposing of the old device.......................................................................................................... 84
8.5.4 Disposal of electrical and electronic components........................................................................ 84
8.5.5 Disposal of lubricants and coolants ............................................................................................. 85
8.6 Disposal via municipal collection facilities ................................................................................................. 85
8.7 Product follow-up....................................................................................................................................... 85
9 Ersatzteile - Spare parts
9.1 Ersatzteilbestellung - Ordering spare parts ............................................................................................... 87
9.2 Hotline Ersatzteile - Spare parts Hotline ................................................................................................... 87
9.3 Service Hotline .......................................................................................................................................... 87
9.4 Ersatzteilzeichnungen - Spare part drawings............................................................................................ 88
9.5 Schaltplan - Wiring diagram - Einkanalig - Single channel........................................................................ 91
9.6 Schaltplan - Wiring diagram - Zweikanalig - Double channel.................................................................... 92
9.7 Ersatzteilliste - Spare parts list .................................................................................................................. 93