optris Outdoor protective housing User manual

Operator’s Manual
optris®Outdoor protective housing
for PI/Xi camera, CSlaser LT, CTlaser LT, USB server and
industrial PIF

Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.optris.global

Table of Contents 3-
Table of Contents
Table of Contents .............................................................................................................................................3
1General Information.................................................................................................................................5
1.1 Description ....................................................................................................................................... 5
1.2 Warranty........................................................................................................................................... 6
1.3 Scope of Supply............................................................................................................................... 6
2Technical Data..........................................................................................................................................7
2.1 General Specifications ..................................................................................................................... 7
2.2 Dimensions....................................................................................................................................... 8
2.3 Electrical Connections...................................................................................................................... 9
2.4 Air Purge Collar.............................................................................................................................. 10
2.5 Protective window .......................................................................................................................... 10
3Installation ..............................................................................................................................................11
3.1 Electrical installation....................................................................................................................... 11

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3.2 Mounting of the USB server........................................................................................................... 13
3.3 Mounting of the PI camera............................................................................................................. 15
3.4 Mounting of the Xi camera ............................................................................................................. 19
3.5 Mounting of CSlaser/CTlaser......................................................................................................... 20
4Accessoires............................................................................................................................................22
4.1 Industrial Process Interface (PIF)................................................................................................... 22
4.2 Wall mount ..................................................................................................................................... 23
5Replacement of protective foil..............................................................................................................25
5.1 Disassembling air purge collar....................................................................................................... 25
5.2 Removing and inserting the protective foil..................................................................................... 27
5.3 Cut the protective foil...................................................................................................................... 29
Appendix A - Declaration of Conformity ......................................................................................................31

General Information 5-
1 General Information
1.1 Description
Thank you for choosing the optris®Outdoor protective housing.
The outdoor protective housing is an ideal complement for the PI/Xi camera, CSlaser LT, CTlaser LT and the
USB server for applications with additional influences of different kinds. It protects the devices among things
like dirt, dust and moisture. The outdoor protective housing can be used for any PI camera (lenses up to
90° FOV) and for CSlaser LT and CTlaser LT. The integrated heating and the blower result in an extended
operating temperature.
Avoid abrupt changes of the ambient temperature.
Avoid mechanical violence –this may destroy the system (expiry of warranty).
If you have any problems or questions, please contact our service department.
Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.

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1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur please contact the
customer service at once. The warranty period covers 24 months starting on the delivery date. After the
warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted
product components. Warranty does not apply to damages, which result from misuse or neglect. The
manufacturer is not liable for consequential damage or in case of a non-intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.
1.3 Scope of Supply
Protection housing with integrated heating incl. protection window or foil window and air purge collar
Operators manual

Technical Data 7-
2 Technical Data
2.1 General Specifications
Temperature range
-40 °C … +50 °C
Heating
PTC heater (automatically starting at T < 15 °C) / fan for homogeneous
temperature distribution
Power supply
24 V DC
Power
70 W
Protective window 1)
Germanium (Ge), zinc sulfide (ZnS), Borofloat or foil
Environmental rating
IP66
Air purge collar
Integrated
Air pressure
Absolute pressure 1,1 - 8 bar at 20 -100 l/min
Max. FOV
90 ° (HFOV)
Integrated additional
components
USB-Server Gigabit
Industrial Process interface (PIF)
Material
Aluminum
Weight
2 kg (with wall mount 2,5 kg)
1) There is no protection window for the Xi version

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2.2 Dimensions
Figure 1: Dimensions

Technical Data 9-
2.3 Electrical Connections
Figure 2: Connection circuit board
Power supply
Industrial PIF
and USB server

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2.4 Air Purge Collar
The lens must be kept clean at all times from dust, smoke, fumes and other contaminants in order to avoid
reading errors. These effects can be reduced by using an air purge collar. Make sure to use oil-free,
technically clean air only.
The needed amount of air (approx. 20...100 l/ min.) depends on the application and the
installation conditions on-site.
2.5 Protective window
Protective window
Description
Spectral range
Transmission 1)
Germanium
Protective window (50,8 x 3 mm/ Ge) for PI 450 G7, 640 G7
7,9 µm
0.96
Protective window (50,8 x 3 mm/ Ge) for PI 160, 4xx, 640
7,5-13 µm
0.92
Zinc sulfide
Protective window (50,8 x 3 mm/ ZnS) for PI 450 G7, 640 G7
7,9 µm
0.93
Protective window (50,8 x 3 mm/ ZnS) for PI 160, 4xx, 640
7,5-13 µm
0.91
Protective window (50,8 x 3 mm/ ZnS) for PI 2xx (appropriate for VIS + IR)
7,5-13 µm
0.91
Protective window (50,8 x 3 mm/ ZnS) for LT models of CTlaser-, CSlaser serie
7,5-13 µm
0,91
Borofloat
Protective window (50,8 x 3 mm/ Borofloat 33) for PI 1M, PI 05M
0,85-1,1 µm, 500-540 nm
0.92
1) The displayed values are standard values and can vary between different delivery units.

Installation 11-
3 Installation
3.1 Electrical installation
Loosen the two screws and open the outdoor protective housing, as shown in Figure 3.
Figure 3: Opening the housing

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Inside the protective housing is the electronic circuit board, where all loads are connected (see Figure 2).
The heating element and the fan are already integrated and connected. To supply the outdoor protective
housing with voltage, you must connect a 24 V line. This is connected to the marked side of the board.
Observe the correct polarity and ensure that no voltage is present. The USB server and the industrial PIF are
connected to the board as shown and are supplied by 24 V.
To get the cables into the housing, you must loosen the two cable glands, as shown in Figure 5. On the left
side is a cable gland with 8 mm sealing insert and on the right is a cable gland with two 6 mm sealing inserts.
It is recommended to pull the Ethernet cable or the USB cable through the 8 mm sealing insert. The PIF
cable and the 24 V cable are passed through the two 6 mm sealing inserts.
Figure 4: Cable glands on the backside of the outdoor
protective housing
Cable gland 1
Cable gland 2
1 x 8 mm sealing insert
2 x 6 mm sealing insert
For Ethernet or USB
cable
For PIF cable and
24 V line
To get the Ethernet cable with a plug through the opening, you have to cut the rubber insert.

Installation 13-
3.2 Mounting of the USB server
Insert the USB server at a slanted angle to the designated disk (Figure 5). If necessary, remove the clip from
the USB server (Figure 6) and turn the USB server (Figure 5) until the clip is locked into the bracket
(Figure 7).
Figure 5: Insertion of the USB server into the provided board
Figure 6: USB server clip
Figure 7: USB server holding plate

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The USB server is now ready mounted (Figure 8):
Figure 8: USB server ready mounted

Installation 15-
3.3 Mounting of the PI camera
Step 1: Loosen the knurled screw from the mounting plate (Figure 9).
Figure 9: Loosen the knurled screw from mounting plate

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Step 2: Carefully remove the mounting plate (Figure 10).
Figure 10: Remove the mounting plate

Installation 17-
Step 3: Mounting the PI cameras
Figure 11: PI 4xx/ 640/ 1M/ 05M
attachment
Figure 12: PI 160 attachment
Figure 13: PI 2xx attachment
Mount the PI4xx/ 640/ 1M/ 05M to the mounting plate using the supplied 1/4 x 3/8 UNC inch screw and a
washer DIN125A-6,4 A2 (Figure 11).
Mount the PI160 to the mounting plate using the supplied 1/4 x 3/8 UNC inch screw and four washers
DIN125A-6,4 A2 (Figure 12).
Mount the PI2xx to the mounting plate using the supplied 1/4 x 1 1/4 UNC inch screw, the distance sleeve
and one washer DIN125A-6,4 A2 (Figure 13).

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After the camera is fully assembled, the mounting plate can be attached back to the outdoor protective
housing with the provided screw.
Figure 14: Fully assembled PI camera on mounting plate
Figure 15: Fully assembled PI camera in outdoor protective housing

Installation 19-
3.4 Mounting of the Xi camera
Loosen the mounting nut and mounting bracket from the Xi camera. Now screw the camera into the provided
adapter plate. For an exact positioning of the camera, the camera can also be attached by turning the
clamping ring.
Figure 16:Xi camera mounted in adapter plate
Figure 17:Fully assembled Xi camera in outdoor protective
housing

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3.5 Mounting of CSlaser/CTlaser
Follow steps 1 and 2 as described in chapter 3.3.
Mounting of CSlaser/CTlaser
Attach the device with the corresponding bracket.
Mount the CSlaser or CTlaser to the mounting plate
using the supplied 1/4 x 3/8 UNC inch screw and a
washer DIN125A-6,4 A2 (Figure 18).
Note that the connector is facing
outward to allow you to connect the
cable.
The electronics box of the CTlaser
must be installed outside the
protective housing.
Figure 18: CSlaser/CTlaser attachment