Opw 1611 series Technical specifications

KPTI018-EN rev 0 2016-08-23

Please visit OPW’s website: www.opwglobal.com for further information

1611 SERIES VAPOR RECOVERY ADAPTOR

INSTALLATION AND MAINTENANCE INSTRUCTION

THIS MANUAL MUST BE LEFT WITH FACILITY MANAGEMENT

Please read these warnings and use the assembly instructions completely and carefully before starting.

Failure to do so may cause product failure, or result in environmental contamination due to liquid leak-

age into the soil, creating hazardous spill conditions.

Check to make sure the unit is intact and undamaged and all parts have been supplied. Never substitute

parts for those supplied. Doing so may cause product failure and void warranty.

Using electrically operated equipment near gasoline or gasoline vapors may result in a fire or explosion, causing personal

injury and property damage. Be sure that the working area is free from such hazards, and always use proper precautions.

At all times when product is in the storage tank keep the riser pipe capped, so the vapors cannot escape into the environment.

KPTI018-EN rev 0 2016-08-23

Please visit OPW’s website: www.opwglobal.com for further information

1. INSTALLATION

1. The riser nipple must be cut square and deburred.

2. Apply pipe dope to the nipple. Pipe dope to be non-hardening, gasoline resistant pipe thread

seal compound.

3. Tighten the adaptor onto the nipple with a torque of 90 ft-lbs min. to 110 ft-lbs max. This will be

enough torque to seat and seal the gasket.

2. TORQUE SPECIFICATION

Adaptor, 4” NPSM, 90 ft-lbs minimum to 110 ft-lbs maximum.

3. PREVENTIVE MAINTENANCE

Annually, inspect the adaptor for large dents, cracks or deformation. Replace if necessary.

Check the vapor poppet for damage and ensure that the poppet seats evenly with the adaptor.

Clean out any foreign objects from the vapor poppet’s seal and seal surface if necessary.

Test the poppet seal by applying a soap solution to the poppet while the storage tank is under a

positive gauge pressure of at least 2.00 inches W.C and inspect for the presence of bubbles. If the

facility continuously operates under vacuum, a bag test may be used by sealing a clear plastic bag

to the adaptor’s sides. If no bubbles appear at the poppet under positive pressure or the bag test

shows no signs of the bag collapsing, no further maintenance is required. If bubbles appeared

around the poppet seal or the bag collapsed, replace the poppet components and re-test.

4. REPLACEMENT PARTS

Complete poppet replacement, P/N 61VSA-KIT

Gasket, P/N H04145M (3” Riser)

Gasket, P/N H04150M (4” Riser)

KPTI018-EN rev 0 2016-08-23

Please visit OPW’s website: www.opwglobal.com for further information

320-DVB-3”X2”

320-DVB-3” X3” X2”

WITH 1611-VRB-3”

1611-VRB-3”

OPW 23, 523-Series

Vapour Vent

3” manifolded

vented line Stage II fittings to

adapt underground

piping to coaxial

vapour recovery hoses

Stage II vapour

recovery nozzle, if

required

1” galvanized riser

pipe stubbed either

inside dispenser or

on pump island

1” vapour line shear

valve

2” Stage II lines

3” Manifold lines

Typically 1/4” per foot continuous

slope back to the UST

Lowest grade or

octane

KPTI018-EN rev 0 2016-08-23

Please visit OPW’s website: www.opwglobal.com for further information

5. OPW STANDARD PRODUCT WARRANTIES

NOTICE: FlexWorks by OPW, Inc., VAPORSAVER™ and all other OPW products must be used in compliance with all applicable

federal, state, provincial and local laws, rules and regulations. Product selection is the sole responsibility of the customer and/

or its agents and must be based on physical specifications and limitations, compatibility with the environment and material to

be handled. All illustrations and specifications in this literature are based on the latest production information available at the

time of publication. Prices, materials and specifications are subject to change at any time, and models may be discontinued at

any time, in either case, without notice or obligation.

OPW warrants solely to its customer that the following products sold by OPW will be free from defects in materials and work-

manship under normal use and conditions for the periods indicated:

Product Warranty period

FlexWorks Primary Pipe 10 years from date of manufacture

All Products Certified to California 2001 Standards* 1 year form date of manufacture or from date of installation regis-

tration (not to exceed 15 months from date of manufacture)

All Other Products 1 year from date of manufacture

*Products certified to California 2001 Standards will have an OPW registration card enclosed/attached to the product.

OPW’s exclusive obligation under this limited warranty is, at its option, to repair, replace or issue credit (in an amount not to exceed the list price for

the product ) for future orders for any product that may prove defective within the applicable warranty period (repairs or replacements are subject

to prorated warranty coverage for remainder of the original warranty period). Complete and proper warranty claim documentation and proof of

purchase required. All warranty claims must be made in writing and delivered during the applicable warranty period to OPW Europe at Klasterec,

Attention: Customer Service Manager—[email protected]om . No products maybe returned to OPW without its prior written authority.

This limited warranty shall not apply to any FlexWorks or VAPORSAVER™ product unless it is installed by an OPW attested installer. This limited war-

ranty also shall not apply to any FlexWorks, VAPORSAVER™ or other OPW product: unless all required site and warranty registration forms are com-

pleted and received by OPW within 60days of installation; unless all piping connections are installed with a nationally-recognized or state-approved

leak detection device in each tank and dispenser sump (which are not for storage and from which all discharge hydrocarbons must be removed,

and the systems completely cleaned, within 24 hours); unless testable sumps utilize F lexWorks pipe and access fittings; unless a sump inspection

log or an EPA recommended/required checklist is maintained and the results are furnished to OPW upon request; and unless OPW is notified within

24 hours of any known or or when failure or defect is due to: improper installation or maintenance (including, without limitation, failure to follow

FlexWorks Quick Reference Manual Installation Guide and all product warning labels); abuse or misuse; violation of health or safety requirements;

use of another manufacturer’s, or otherwise unauthorized, substances or components; soil or other surface or subsurface conditions; or fire, flood,

storm, lightning, earthquake, accident or any other conditions, events or circumstances beyond OPW’s control.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND ALL OTHER WARRANTIES INCLUDING, WITHOUT

LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXCLUDED. OPW shall have no other

liability whatsoever, whether based on breach of contract, negligence, gross negligence, strict liability or any other claim, including, without limita-

tion, for special, incidental, consequential or exemplary damages or for the cost of labor, freight, excavation, clean-up, downtime, removal, reinstal-