ORANGE HD50 Service manual

Installation Instructions
HD50 Solar Pump
Assembly
drawing
The solar pump must be connected to 36 volt solar Panels
When connecting the pump make sure the electrical red
pump lead on the pump is connected to the positive on the
Solar Panels. The plugs provided should make the
electrical connections correctly.
The pump and motor must be protected from the weather.
When assembling the pump make sure the flow switch is
plugged into the motor and the water flow is in the correct
direction. Flow
Switch
Foot or
Check valve
direction of
water flow
Remove strainer
if using as a
check valve
Primming plug
Draining plug
Installation
Pipe used on the suction and discharge should
be 25mm if the pipe length exceeds 100 Metre
then a pipe friction table should be checked and
if required a larger pipe used.
Care should be taken with the suction pipe.
Suction pipes should be layed with an even
gradient so that air trapped in the pipe is
minimised when primming the pump. The
vertical suction is limited to 6 metres at sea
level.
A foot or check valve must be used in the
suction pipe.
When first primming the pump it is easier to
remove the flow switch and pour water directly
in to pump outlet. Later the primming plug can
be removed to bleed trapped air. All air has to
be removed for satisfactory pump operation.
Pipe should be buried to stop the sun from
heating the water and effecting the suction
ability of the pump.
If sucking from a dam etc consideration should
be given to floating the foot valve and using a
large suction strainer to prohibit foreign matter
entering the pump
Remove strainer
and replace with
large suction strainer
to help stop foreign
matter entering the
pump.

Orange Pumps Pty Ltd
25 Lionel Road
Mount Waverley Vic 3149
Melbourne Australia
Phone + 61 3 9426 3400
Fax + 61 3 0426 3499
PO Box 3149
Mount Waverly Vic 3149
Email [email protected]
Web www.orangepumps.com
?Control panel operation.
?ON and OFF switch.
?The pump will operate automatically. If it stops it will wait for 10 minutes and
then try to restart. For emediate restart push the reset button.
?If the green lights are rotating the pump is running normally if they are blinking
there is something wrong, loss of prime, flow switch off, lack of sun light, etc
?If the red light is on the power is on, if it is blinking the motor is running hot.
RESET
ON OFF
Red light or
blinking red light
Rotating green lights
or blinking green lights Pumps can be tricky. If
you do not have pump
experience, seeking the
a d v i c e o f a p u m p
specialist may save
money and frustration.
These instructions are a
good guide but cannot
take into consideration
all possibilities.
Dec 2017
Head Metres
300030003000
25002000
150010005000
Litres per hour
10
20
30
40
50
60
0
HD50 Solar Pump Performance Guide
1000
800
600
400
300
200
100
Panel Watts
Solar Panels
Any type of solar panel can be used
which has an operating voltage of about
36 volts and an open circuit voltage of 45
to 47 volts and combined wattage as
chosen from the graph. If using panels in
parallel you can buy our solar leads for
plug in assembly.
If not using panels to this specification
high voltage panels must not be used low
voltage can probably be compensated for
by using more panels.