Oreck Edge User manual

Increase Quality Through Interaction with the Field
The Oreck Manufacturing Company
Oreck Edge - Upright Tune-Up & Service
Guide
02/26/2010
Compiled by Clark DeNoble
Increase Quality Through Interaction with the Field 1

Increase Quality Through Interaction with the Field
Table of Contents
Electrical Page 3
Tune-Up
Evaluate Page 4
Clean Page 4
Replace Page 5
Low Power/Sparks Pages 5 – 6
Wheels Grinding/Rattling/Worn Page 6
Part Replacement/Disassembly
Sole Plate Page 7
Lens/Fascia/Top Cover Pages 7 - 8
Brushroll Page 8
Belt Page 9
Power Supply Page 9
Valve Assembly Pages 10 - 11
Valve Service Pages 11 – 13
Control Board Page 13
Motor Module Pages 14 –15
Motor Pages 15 – 16
Fan Housing Module Page 16
Outer Bag Pages 16 – 18
Grip Pages 19 – 20
Harness Pages 20 – 21
Lifter Pages 21 – 23
Troubleshooting
Valve Stuck in Hose Position Page 23
Valve Stuck in Nozzle Position Pages 24 – 25
Nothing Works Pages 25 – 28
Everything Works But The Motor Page 28
Everything Works But The LED Lights Page 29
Features of the Edge
1. Electronic Motor Speed Control
2. Electronic Motor Stop – If the fan jams the motor will stop which save both the
motor and the belt.
3. Mechanical nozzle lift prevents brushroll contact with the floor surface when
the unit is in the accessory hose mode or locked upright and left running.
4. Electronic Suction Path Valve Control - When the hose is attached and the unit
is upright and locked, the suction path is through the hose. When the unit is
moved from the upright and locked position to the normal use position, the
suction path automatically changes to through the power nozzle. If the hose isn’t
installed then the path stays through the nozzle no matter the position of the unit.
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Increase Quality Through Interaction with the Field
Electrical
1. The fuse on the logic board is for fire safety, not to protect the board.
2. If the motor current increases and the fuse doesn’t blow, then the chip will
shutdown the motor.
3. If left plugged in the unit will return to the speed in use when it was turned off. If
unplugged then the speed will rev up to full speed.
4. On the power supply board the resistor marked ☼will blow if the board goes bad.
5. If the LEDs are On but the unit doesn’t function, turn Off, unplug, wait 30 seconds
and plug it back in. Turn it On and the unit should work.
Increase Quality Through Interaction with the Field 3
Handle Switch
On/Off High Speed Low Speed
Motor
Line
Control/Triac 110-120VAC
Line
N
eutral
Servo
Bl
ue
–
G
r
ou
n
d
Brown – On/Off 5vdc
Yellow – Low Speed 5vdc
Red – High Speed 5vdc
☼
Black
Brown
Switch White
B
Not Used
lack
–
Line
Red – 12 VDC
☼
Fuse
Common - Brown
12VDC - Black
12VDC - White
White - Neutral
Hall Effect Sensor
Brown on the bottom
White in the middle
Black on top

Increase Quality Through Interaction with the Field
Tune-Up
1. Evaluate
a. Cord assembly and harness condition
i. Jacket free of holes especially at the entrance to the handle
grip or nozzle housing
ii. Plug blades secure and straight
b. Cord dump function
i. Holds in place while winding the cord
c. Housing condition
i. Tells a lot about how the unit was treated by the user
ii. Fascia fixed in place
d. Base/Sole plate assembly condition
i. Normal wear
ii. Edge brush condition
iii. Microsweep condition
iv. Rear wheel condition & function
v. Front wheel condition & function
e. Bumper condition
f. Outer bag condition
g. Inner bag dock condition & function
h. Dirt tube condition
i. Collar condition
j. Handle condition
k. Switch condition & function
l. Motor condition & function
m. Brushroll condition & function
n. Belt condition & function
o. Light cover condition & light function
p. Yoke condition & function
q. Pivot detent
r. Accessory valve condition & function
s. Height adjuster condition & function
2. Clean
a. Check for clogging at the inlet of the pivot.
b. Check the fan and fan housing for foreign objects.
c. Clean the components:
i. WD40 to remove marks from cords and bumpers
ii. Oreck Glass & Mirror Cleaner
iii. Oreck Hospital Clean (Liquid only, not the aerosol)
iv. Steam cleaning is an effective method of cleaning.
v. Use soap (Joy, Ivory, Dawn) and water as the primary
cleaning ingredients.
vi. Do not use Citrus-based cleaners (orange oil). They will
cause most plastic to become brittle.
Increase Quality Through Interaction with the Field 4

Increase Quality Through Interaction with the Field
3. Replace
a. Inner filter bag
4. Only when necessary - Low Power/Sparks - Commutator Polish
a. It is not necessary to polish all commutators. Commutators in
pictures 1 & 2 have a gray film. This is graphite from the brushes
and desirable since it acts as a lubricant. Picture 3 shows heat and
4 uneven wear. These two should be polished.
1 2 3 4
b. Hazardous conditions will exist during this step:
i. Wear safety glasses, remove jewelry from hands, wrists and
neck (if dangling). Secure loose clothing and long hair.
c. Another way to determine if polishing is necessary is to observe the
arcing characteristics of the function while in operation.
d. Maximum Acceptable Arc – Continuous no greater than 1/16”
i.
e. Commutators producing more than the maximum acceptable arc
should be polished. Brushes may have to be changed.
f. Hazardous conditions will exist during this step:
i. Exposure to spinning components: brushroll, motor, belt,
fan and exhaust debris.
ii. Wear safety glasses and remove jewelry from hands, wrists
and neck (if dangling). Secure loose clothing and long hair.
iii. Exposure to lethal amperage: Keep hands away from
terminals, wires and motor components
g. Lightly touch the commutator with the commutator cleaner.
Burnishing will happen quickly.
i.
h. Turn the commutator cleaner over and do the same for the belt
drive shaft.
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Increase Quality Through Interaction with the Field
i. Turn the unit off and unplug from outlet.
5. Wheels Grinding/Rattling/Worn - Rear Wheel Service
a. Remove hubcap – Insert flathead screwdriver blade into one of the
3 slots on the back of the wheel hub. Place the blade as shown in
picture 1 and twist until hub tab has unhooked from the wheel hub
picture 2, then push down.
1
i.
b. Remove wheel – Remove E clip and washer
i.
Washer E clip
c. Remove Axle – Remove 2 screws from the cord over-mold and the
yoke cover (Picture 1). Slide out the axle (Picture 2).
i.
1
Yoke Cover
2
Cord Over-mold
End of Tune-up section
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Increase Quality Through Interaction with the Field
Part Replacement/Disassembly
(Reverse to Reassemble)
1. Sole Plate
a. Extract 6 screws (#2 Phillips)
b. Remove Edge Brush – Find the round tab (Circled). With a
punch and hammer knock out the edge brush
c. The edge brushes are marked left L and right R. Line up the tab
with the sole plate hole and snap in place
2. Lens/Fascia/Top Cover
a. To remove the fascia the lens must be removed and two screws
extracted. Pry the lens away at one end, bend it out so the end
tab pops free (Picture) and do the same with the tabs along its
length.
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Increase Quality Through Interaction with the Field
b. Extract the two screws indicated, slide the fascia forward and
set aside.
c. To remove the top cover extract two screws indicated and lift it
off.
3. Brushroll – Requires 1,2 & 4
a. Service the brushroll
b. Install – The end caps must be oriented as shown or the belt
won’t track correctly.
Baseplate
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Increase Quality Through Interaction with the Field
4. Belt – Requires Steps 1, 2 & 3
a. Fit the belt to the brushroll pulley. Fit the brushroll/belt assembly
to the base. Feed the belt through the slot (Picture 1). Use a
3/8” or 10mm socket or nut driver (Picture 2) to capture the
motor shaft (Picture 3) and pivot the belt on to it (Picture 4), this
will require that the belt be encouraged onto the motor shaft. Be
sure the belt is centered and fully seated (Picture 5). If the short
socket doesn’t work for you try a deep socket (Picture 6 top) or
a hollow shaft 7/16” nut driver with the head cut off (Picture 6
bottom & Picture 7). Make sure the belt is seated in the brushroll
pulley
1 2
4
3 5
7
6
5. Power Supply – Requires Step 2
a. Unplug from control board and lift out.
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Increase Quality Through Interaction with the Field
6. Valve Assembly – Requires Step 2
a. Remove the hose coupler. Extract the clamp and valve module
screws indicated and remove the clamp. Loosen the motor
module screws about ¼”.
Hose Coupler
Valve Module
Motor Module
Clam
p
b. Where they interface, tilt both modules up and move the valve
module carefully out of the way to expose the valve connections
to the control board.
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Increase Quality Through Interaction with the Field
c. With the valve module connections exposed remove the servo
and hose switch interconnects from the control board and Hall
Effect switch from the base plate.
Hall Effect Switch
Hall Effect Switch - Install with the
white line up as shown
Hall Effect & Hose Switch Interconnect
Servo Interconnect
7. Valve Service – Requires Steps 2 & 6
a. Extract the valve screw and washer (#1 Phillips)
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Increase Quality Through Interaction with the Field
b. Extract the two servo screws Indicated and remove servo.
c. Extract four screws indicated (Picture 1) and open (Picture2).
Service valve including the felt seal if necessary and/or
housings
1
2
Valve
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Increase Quality Through Interaction with the Field
d. Orientate the valve as shown and start the screw into the servo.
If you fully tighten the valve to the servo at this point the halves
won’t fit together.
e. Close up the housings with four screws, fasten the servo with
two screws and tighten the valve screw.
f. Replace the inlet felt seal if necessary
8. Control Board – Requires Steps 2 & 6
a. Disconnect all wires and extract the two screws indicated.
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Increase Quality Through Interaction with the Field
9. Motor Module – Requires Steps 2, 4 & 6
a. Remove the motor power connection to the control board.
b. Roll the belt towards the motor shaft while guiding it off the
shaft.
c. Extract the two motor screws loosened in step 6
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Increase Quality Through Interaction with the Field
d. Open the outer bag and unfasten the collar from the fan housing
neck and pull the outer bag assembly off of the fan housing.
Outer Bag
Collar
Fan Housing Neck
e. Lift out the motor module
10.Motor – Requires Steps 2, 4, 6 & 9
a. Lock the fan and with a 7/16” or 11mm socket turn the nut
Clockwise to remove fan nut and lock washer,
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Increase Quality Through Interaction with the Field
b. First attempt to pull the fan housing assembly off the motor
shaft. If necessary use a puller to remove the fan from the motor
shaft (020510 – At this time I don’t know if they will be offered)
c. Remove and inspect the detent ring from the old motor. If free of
defect apply to the new motor, along with a felt seal and shaft
washer.
11.Fan Housing Module - Requires Steps 2, 4, 6, 9 & 10
a. To remove the scroll cover rear, extract the four screws
indicated
b. To remove the scroll cover front extract the four screws
indicated.
Detent
Felt
Seal
Washer or 2
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Increase Quality Through Interaction with the Field
12. Outer Bag
a. Open the outer bag and unfasten the collar (CCW) from the fan
housing outlet. Pull the debris tube out of the fan housing outlet.
Debris Tube
O Ring
Fan Housing Outlet
Collar
Lower Stiffener
b. Slide the outer bag assembly off of the fan housing outlet.
Fan Housing Outlet
Outer Bag
c. If not done during the evaluation phase then remove the inner
filter bag.
d. Spread the leg/s of the bag dock rear and remove the bag dock.
Increase Quality Through Interaction with the Field 17

Increase Quality Through Interaction with the Field
e. Extract the four screws indicated (Picture 1) and remove the
bag dock rear. You have unfastened the bag dock rear from the
slide assembly (Picture 2) this allows you to remove the outer
bag from the unit (Picture 3).
1
2
3
f. For Your Information: If necessary, lift the deflector (Picture 1)
off of the adapter ring (Picture 2) and the adapter off of the
debris tube.
1Upper Bag Stiffener
2
Rubber Deflector – note the orientation of the tabs
Adapter Ring
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Increase Quality Through Interaction with the Field
13.Grip
a. Extract two screws as indicated in Picture 1. These two screws
will look like the screw 2 a. All of the other handle tube screws
look like 2 b.
2
1
b. Extract the six screws indicated
a b
c. Internal view – service the electrical, power button, cord wrap
and grip as needed.
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Increase Quality Through Interaction with the Field
d. Extract one screw to remove the switch board from the actuator
assembly (Picture 1). Picture 2 shows the alignment of the
switch buttons to the actuator assembly.
1 2
14.Harness – Requires Steps 2, 6, 12 & possibly13
a. Remove the grip from the handle tube and open the grip.
b. Disconnect the harness wires from the wire nuts and switch
assembly
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