Osaki MT32E User manual

E C LOW VOLTAGE DIRECTIVE 73/23/EEC
E C ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89/336/EEC
E C MACHINERY DIRECTIVE 89/392/EEC
DECLARATION OF CONFORMITY
We hereby certify that OSAKI MT32E Multi Power Tool
Complies with all the relevant provisions of the
EC Directives 73/23/EEC, 89/336/EEC & 89/392/EEC
Harmonised Standards Applied: EN55104-1, EN55014, EN60555-2, EN60555-3,
EN50144-2-5, EN292T1, EN292T2A1, EN294, EN349, EN28662T1.
Official Agent
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9002 REGISTERED COMPANY
Signed:
Date: 1st February 2002 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
© The Kennedy Group Ltd. 02/02
QUALITY GUARANTEE & WARRANTY
OSAKI POWER TOOLS carry one years manufacturers warranty.
OSAKI POWER TOOLS are designed & produced
to the highest standards & specifications
OSAKI POWER TOOLS are fully guaranteed against
faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
Please retain supplier invoice as proof of purchase.
AVAILABLE FROM YOUR DISTRIBUTOR
OPERATORS MANUAL
MULTI POWER TOOL
MT32E
ORDER CODE
OSA-279-8500K
02
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2
SAFETY INSTRUCTIONS
Osaki Power Tools are committed to the Production of Quality Power Tools
that are designed for high performance and long service life.
If safety and maintenance procedures are observed they will last for many years.
Man, Earth and the Universe
are forces that create an
immovable centre of balance . . . the
balance of power
“
”
7
PARTS BREAKDOWN
No. Description Order Code
OSA-298
1 QUICK CHANGE COLLET NUT KIT -1101S 2 COLLET NUT -1102S 3 FINGER REST -1103S 4 BEARING 698-2Z -1104S 5 SCREW NAIL -1105S 6 FIELD COIL (STATOR) -1106S 7 ARMATURE -1107S 8 CARBON BRUSH SET -1108S 9 BEARING 626-2Z -1109S
10 CIRCUIT BOARD SET -1110S
11 ON-OFF SWITCH SET -1111S
12 SCREW NAIL -1112S 13 WIRE GRIP BLOCK -1113S 14 ELECTRIC WIRE -1114S 15 WIRE COVER -1115S 16 SHAFT LOCK BUTTON -1116S 17 SPRING -1117S 18 SHAFT LOCK PIN -1118S 19 SHELL SET -1119S 20 RING -1120S 21 VARIABLE SPEED CONTROL -1121S 22 COLLET SPANNER 280-1607T
GENERAL SAFETY
l Keep work area clean - clutter invites injury.
l Store tool in a dry, secure place, away from
children.
l Always keep the cord away from moving parts
of the tool.
l Always wear safety glasses and a dust mask if
necessary.
l Before using the tool ensure that all parts are
functional. A damaged part should be repaired
and serviced by an authorised technician.
l Ensure work area is well lit.
l Disconnect the tool from the power source when
not in use.
l Stay alert at all times. Watch what you are
doing and use your common sense. Do not
operate tools when you are tired.
l In case of electrical or mechanical malfunction,
immediately switch off the tool and disconnect
the plug.
l Only use original Osaki accessories which can
be obtained from your Osaki dealer.
l Ensure that the collet size corresponds with
the shaft size of the accessory.
l Compare the maximum allowed rpm of each
accessory with that of the tool.
l Do not expose power tools to rain or damp
conditions.
l Do not store the machine in locations where
the temperature may reach or exceed 50
o
C
(122
o
F).
l Do not use power tools near flammable liquids
or gases.
l Do not let people who are not familiar with
power tools handle them without supervision.
l Use the correct tool for the job, do not force
small tools or attachments to do the job of a
heavy tool. The job will be done more
efficiently and safely if the tool is used at the
intended rate.
l Never apply force.
l Do not try to stop the accessory rotating with
your hand. Wait for it to stop.
l Never press the shaft lock while the tool is
running.
l Do not use grinding wheels over 1
1/4
”
(32mm)
diameter .
l Do not use drill bits over
1/8
” (3.2mm)
diameter.
SPECIFICATIONS
Model Number MT32E
Nominal Voltage 230v
~ 50 Hz
Power Consumption 120W
No Load Speed Speed 8,000-30,000rpm
Noise 82db(A)
Weight 640gms
Complies to EN 50144-1 & EN 68 1977.
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6
OPERATING INSTRUCTIONSPARTS BREAKDOWN
3
MT32E MULTI POWER TOOL
ORDER CODE OSA-279-8500K
USE
•Keep the air vent openings clean and uncovered.
•Mounting accessories:
- Push and hold shaft lock.
- Turn collet nut until shaft locks into position.
- Loosen collet nut by hand or using spanner.
- Insert accessory.
- Tighten collet nut.
- Release shaft lock.
•Holding the tool
- Hand grip for rough work such as grinding.
- Pencil grip for precision work such as engraving.
APPLICATION ADVICE
•Practice on a piece of scrap material first to choose
the right accessory and to determine the correct
speed.
•Let the speed of the tool do the work for you and do
not apply too much pressure.
•Recommended speeds are:
Low - Medium for polishing & cleaning
Medium - High for other applications
Variable Speed
Control
On/Off
Holder
Shaft Lock
Finger Rest
Collet Nut
Carbon Brush
Holder
Carbon Brush
Holder
the
balance of power
”
”
Hand Grip
Pencil Grip
14
20
3
18
27
17
16
15
21
14
5
11
10
12 13
8
9
6
19
22
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4
MAINTENANCE
SERVICE & REPAIR
5
ACCESSORIES
Inspect power cables regularly. Keep handles and switches dry, clean and free from oil and
grease. It is important to keep the motor ventilated during operation, therefore ensure
the ventilation holes are kept clean, blow out dust and dirt regularly.
Excessive sparking could indicate worn-out carbon brushes. Replace broken or worn carbon
brushes (less than 5mm) immediately with genuine Osaki brushes (Order Code OSA-298-
1108S). Always replace brushes in pairs. If any part of the tool is damaged contact a qualified
technician.
THE OSAKI RANGE
A comprehensive in house
repair and service facility is
available through your local
agent.
1.6mm (1/32”) Collet
2.4mm (1/
16”) Collet
OSA-280
-1601T
19mm Ø x 1.2mm thickness
Bristle brush
3.2mm Shank
OSA-280
-1632T
3.2mm Ø
Bristle brush
3.2mm Shank
OSA-280
-1633T
19mm Ø 1.2mm thickness
Carbon steel circular brush
3.2mm Shank
OSA-280
-1631T
13mm Ø
Wire brush
3.2mm Shank
13mm Ø
Brass wire brush
3.2mm Shank
OSA-280
-1629T
OSA-280
-1630T
3.2mm Ø,
Cylindrical diamond coated burr
3mm Shank
OSA-280
-1616T
2.4mm Ø Ball end
Diamond coated burr
3mm Shank
OSA-280
-1617T
12.5mm Ø
Sanding band holder
3.2mm Shank
OSA-280
-1623T
10mm Ø
Sanding band holder
3.2mm Shank
OSA-280
-1622T
10mm Ø x 12.5mm width
60 Grit sanding band
Aluminium oxide
OSA-280
-1618T
OSA-280
-1619T
12.5mm Ø x 12.5mm width
60 Grit sanding band
Aluminium oxide
OSA-280
-1620T
12.5mm Ø x 12.5mm width
120 Grit sanding band
Aluminium oxide
OSA-280
-1621T
Threaded mandrel
3.2mm Shank
OSA-280
-1615T
Screw head mandrel
2.4mm shank
OSA-280
-1614T
3.2mm HSS drill bit
10mm Ø Felt cone
OSA-280
-1651T
OSA-280
-1611T
25mm Ø x 6.5mm thickness
Felt wheel
OSA-280
-1613T
12.5mm Ø x 6mm thickness
Felt wheel
OSA-280
-1612T
32mm Ø x 1.5mm thickness
Fibreglass reinforced
Cut off wheel
OSA-280
-1604T
24mm Ø x 0.8mm thickness
Non reinforced cut off wheel
OSA-280
-1605T
32mm Ø x 1.6mm thickness
Non reinforced cut off wheel
OSA-280
-1606T
19mm Ø
60 Grit sanding disc
Aluminium oxide
OSA-280
-1624T
19mm Ø
120 Grit sanding disc
Aluminium oxide
OSA-280
-1625T
20mm Ø
800 Grit wet & dry disc
OSA-280
-1610T
OSA-280
-1602T
OSA-280
-1603T
OSA-280
-1644T
OSA-280
-1649T
OSA-280
-1646T
OSA-280
-1645T
3.2mm (1/8”) Collet
16mm Ø x 10mm length
Pink aluminium oxide
3.2mm Shank Mounted Point
10mm tapered x 6.5mm length
Pink aluminium oxide
3.2mm Shank Mounted Point
6.35mm Ø x 10.5mm length
Pink aluminium oxide
3.2mm Shank Mounted Point
9.8mm Ø Ball end
Pink aluminium oxide
3.2mm Shank Mounted Point
OSA-280
-1648T
6.35mm Ø x 14mm length
Pink aluminium oxide
2.4mm Shank Mounted Point
OSA-280
-1650T
10mm Ø x 3.2mm thickness
Pink aluminium oxide
3.2mm Shank Mounted Point
OSA-280
-1647T
6.35mm Ø x 13.5mm length
Pointed pink aluminium oxide
3.2mm Shank Mounted Point
OSA-280
-1627T
20mm Ø x 3.2mm thickness
Pink aluminium oxide
Grinding wheel
OSA-280
-1637T
10.5mm Ø
Green/blue silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1636T
13mm Ø
Green/blue silicon carbide
2.4mm Shank Mounted Point
OSA-280
-1626T
20mm Ø x 3.2mm thickness
Green/blue silicon carbide
Grinding wheel
OSA-280
-1635T
10mm Ø x 19.8mm length
Brown aluminium oxide
3.2mm Shank Mounted Point
OSA-280
-1634T
16mm Ø x 10mm length
Brown aluminium oxide
3.2mm Shank Mounted Point
OSA-280
-1639T
16mm Ø x 10mm length
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1609T
19mm Ø x 3.6mm length
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1643T
12mm Ø Ball end
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1642T
6mm Ø x 13mm length
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1640T
10mm Ø
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1641T
8mm Ø x 13mm length
Grey silicon carbide
3.2mm Shank Mounted Point
OSA-280
-1608T
Sharpening stone
Green/blue silicon carbide
20mm x 10mm x 10mm
OSA-280
-1628T
19.5mm Ø x 3.4mm thickness
White aluminium oxide
Grinding wheel
OSA-280
-1638T
20mm Ø x 3mm thickness
Emery impregnated
Cleaning & Polishing wheel
Type Description Order Code Type Description Order Code
10mm Ø x 12.5mm width
120 Grit sanding band
Aluminium oxide
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