OSF POOLcontrol-45 exclusiv User manual

Installation and Operating Instructions
Filter control unit with built-in level control
and LAN port
Part no. 310.000.0580
Technical data
Dimensions:
300mm x 285mm x 85mm
Operating voltage:
3/N/PE 400V/230V 50Hz
Power consumption of control unit:
approx.5VA
(depends on operating mode)
Switching
Pump:
max. 8A / 3.0 kW (AC3)
capacity:
Heater:
max. 3A / 0.4 kW (AC3)
Dosing system:
max. 3A / 0.4 kW (AC3)
Auxiliary output:
max. 3A / 0.4 kW (AC3)
Degree of protection:
IP 40
Level sensors:
12V Safety Extra Low Voltage (SELV)
Ambient temperature:
0-40°C
Air humidity:
0-95% non-condensing
Memory card:
Micro SD
Internet port:
LAN
Compatible pumps
230V single-phase pump
(rated current up to 8A)
400V three-phase pump
(rated current up to 8A)
Speck ECO-Touch-Pro pump
Speck Badu-90-ECO-VS pump
Speck Badu-90-ECO-Motion pump
Pentair IntelliFlo pump
Pentair SuperFlo pump
Zodiac FloPro VS pump
UWE PMM pump

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 2 (44)
Contents
Technical data.....................................................................................................................1
Contents ..............................................................................................................................2
Function...............................................................................................................................5
Installation...........................................................................................................................5
Fuses....................................................................................................................................6
Electrical connection..........................................................................................................6
Low-voltage lines...............................................................................................................................................6
Connecting the power supply for a 400V three-phase pump............................................................................6
Connecting the power supply for a 230V single-phase pump...........................................................................7
Connecting the power supply for a 230V pump (with electronic motor protection enabled)............................7
Connecting the power supply for a Speck ECO-Touch-Pro pump....................................................................7
Connecting the power supply for a Speck ECO-VS pump................................................................................7
Connecting the power supply for a Speck Badu-90-ECO-Motion pump...........................................................8
Connecting the power supply for a Zodiac FloPro VS pump ............................................................................8
Connecting the power supply for a Pentair IntelliFlo pump...............................................................................8
Connecting the power supply for a Pentair SuperFlo VS pump........................................................................9
Connecting the power supply for a UWE PMM pump.......................................................................................9
Connecting the heating system.........................................................................................................................9
Auxiliary input....................................................................................................................................................9
Connecting the EUROTRONIK-10 for backwashing using a 6-way multiport valve.........................................9
Operating the PC-45 exclusiv without a EUROTRONIK-10 unit.......................................................................9
Connecting the slide valves for backwashing .................................................................................................10
Connecting the cover limit-switch....................................................................................................................10
Connecting a flow sensor................................................................................................................................10
Connecting the dosing equipment...................................................................................................................10
Connecting a fault indicator.............................................................................................................................11
Connecting a main drain valve (ECO valve)...................................................................................................11
Connecting a pressure switch.........................................................................................................................11
Connecting a drain-monitoring switch.............................................................................................................11
Connecting a shut-off valve (interlock for the 2nd filter)..................................................................................12
Temperature sensor..........................................................................................................12
Pool temperature sensor.................................................................................................................................12
Solar temperature sensor................................................................................................................................12
Air temperature sensor....................................................................................................................................12
Level control......................................................................................................................13
Overflow pool with spillway .............................................................................................................................13
Operation with 6 probes ..................................................................................................................................13
Operation with 5 probes ..................................................................................................................................14

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 3 (44)
How level control works for balancing tanks.............................................................................................14
Pool with skimmer ...........................................................................................................................................15
Level measurement in the standpipe ..............................................................................................................15
Use without level control .................................................................................................................................15
Solenoid valve for topping up the water level..................................................................................................15
Display ...............................................................................................................................16
Operation...........................................................................................................................16
Switching on the PC-45 exclusiv.....................................................................................................................16
Switching off the PC-45 exclusiv.....................................................................................................................17
Operating mode selection ...............................................................................................................................17
Child safety lock ..............................................................................................................................................17
Pro mode (Service engineer level)..................................................................................................................17
Heater settings ................................................................................................................................................18
Setting the water temperature...................................................................................................................18
Temperature reduction in Eco mode.........................................................................................................18
Switching the heating on/off......................................................................................................................18
Frost protection .........................................................................................................................................18
Settings for the filtration system......................................................................................................................18
Automatic –Continuous running –Off......................................................................................................19
Programming the filtration timer................................................................................................................19
Deleting a timer setting .............................................................................................................................19
Checking the timer settings.......................................................................................................................20
Setting the ECO filtration times.......................................................................................................................20
Automatic –Continuous running –Off......................................................................................................21
Entering, editing and deleting ECO timer settings....................................................................................21
Backwash using slide valves...........................................................................................................................21
Manual backwash .....................................................................................................................................21
Programming the backwash timer settings...............................................................................................21
Setting up Party mode.....................................................................................................................................22
Fault indicators / Information page..................................................................................................................23
“Pump disabled” fault indicator .................................................................................................................23
Resetting any fault indicators....................................................................................................................23
Log ............................................................................................................................................................23
Operating hours counter ...........................................................................................................................23
Acoustic alarm...........................................................................................................................................23
Service settings.................................................................................................................24
Set the date and time................................................................................................................................24
Add a new device......................................................................................................................................24
Perform factory reset.................................................................................................................................24
Network settings........................................................................................................................................24
Alarm settings ...........................................................................................................................................24
Set the level-control parameters...............................................................................................................24
Set motor protection..................................................................................................................................24
Set the pump startup time.........................................................................................................................24
Set the backwash duration........................................................................................................................24
Set the rinse duration................................................................................................................................24
Set the temperature-control parameters...................................................................................................24
Configuring the control unit.............................................................................................25
Pro mode ...........................................................................................................................25

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 4 (44)
Configuring the level control .....................................................................................................................25
Configuring the filtration pump..................................................................................................................25
Configuring the heating.............................................................................................................................26
Setting the heating parameters.................................................................................................................26
Configuring the solar heating....................................................................................................................26
Setting the heating parameters.................................................................................................................26
Configuring the air temperature sensor ....................................................................................................26
Frost protection .........................................................................................................................................26
Configuring the backwashing....................................................................................................................26
Setting the backwash period (slide valve).................................................................................................26
Setting the rinse period (slide valve).........................................................................................................26
Configuring the main drain valve ..............................................................................................................26
Connecting a Filter-Control plus to the PC-45 exclusiv ................................................27
Establishing communication between a PC-45 exclusiv and a Filter-Control plus.....28
Adding a second filter control panel..........................................................................................................28
Disconnecting the Filter-Control plus from the PC-45 exclusiv.................................................................28
Operation (2nd filter).................................................................................................................................29
Home screen.............................................................................................................................................29
Information page (2 filters)........................................................................................................................29
Service functions (2 filters)........................................................................................................................30
Alarm settings for the 2nd filter ................................................................................................................30
Service settings.........................................................................................................................................30
Configuring two filtration systems..................................................................................30
Internet connection...........................................................................................................32
Using the osf communication server...............................................................................................................32
Communication server for pool owners .........................................................................33
Registering a new device with the server .................................................................................................33
Communication server for pool installers ......................................................................35
Registering a new control unit with the server..........................................................................................35
Communication server with technical view....................................................................37
Registering a new device with the server .................................................................................................37
Changing the PIN (password)..........................................................................................38
Assigning a new PIN.................................................................................................................................39
Naming the unit.................................................................................................................39
Entering an e-mail address ..............................................................................................39
Entering an e-mail address.......................................................................................................................39
Assigning a name......................................................................................................................................39
Update................................................................................................................................40
Checking for updates................................................................................................................................40
Interfacing with building automation systems...............................................................41
Wiring diagram..................................................................................................................44

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 5 (44)
Function
The PC-45 exclusiv control unit lets you time the on/off cycles of a filtration pump based on a user-
programmable daily or weekly schedule. A 400V three-phase pump, a 230V single-phase pump or a
variable-speed pump may be used as the filtration pump (see wiring diagrams). When using a 3-phase
filtration pump, a 3-phase electronic motor protection device protects the pump from overload (current range
has continuous adjustment up to 8A).
The unit can be combined with a "Filter-Control plus" control unit to control an additional filtration system
including backwashing.
Backwashing can be performed using a 6-way multiport valve and installed EUROTRONIK-10 controller or
using slide valves, and launched either manually or at a specific time or pressure.
The built-in level control is designed for use with overflow pools with spillway (balancing tank) and for
skimmer pools.
While the filtration pump is running, the swimming pool heater is controlled by the electronic temperature
controller. During pauses in filtration, the heating is automatically switched off by the internal interlock. The
required water temperature for the swimming pool can be set on the touchscreen display. The heating can
also be switched off from here. A live contact (terminal U2) and volt-free floating contacts (terminals 17&18)
are available for connecting the heating system. Terminals are provided for connecting an solar
actuator when operating with solar absorbers that carry a direct flow of water from the pool. This control unit
is not intended for use with other types of solar collectors. The absorber temperature must not exceed 80°C
at the temperature sensor.
Terminals for connecting level sensors can be used for convenient automatic control of the water level in the
swimming pool. There are also terminals for connecting a flow sensor or a pressure switch, and for a
winding protection switch. This provides additional protection for the filtration pump against potential
damage from running the filtration system without water.
Spare terminals are available for connecting additional devices. Terminal U3 (dosing equipment) carries 230
V only while filtration is running, but is de-energized outside filtration times. Terminals 20&21 (dosing
equipment) are volt-free floating contacts for custom use. The relay contact between terminals 20 and 21 is
closed while filtration is running, and open outside filtration times. This contact is rated for a maximum
voltage of 230V and a maximum power of 400W (cos 0.6).
Terminals 24&25 are volt-free floating contacts that can be used for fault indication.
The connecting terminals for the winding protection switch (terminals 1 and 2) are designed for connecting a
thermal winding protection switch built into the filter-pump motor winding. If this switch opens, e.g. as a
result of the motor winding getting too hot, the filtration pump is switched off automatically along with the
heating and dosing equipment. Once the winding protection switch closes again after the motor winding has
cooled down, the units automatically switch back on. There is no need for a manual reset. The connecting
terminals for the winding protection switch carry 230V.
The motor protection device can only be used with 400V/50Hz filtration pumps connected to terminals
U1/V1/W1. Motor protection is not active if you have selected a configuration using a variable speed pump
or a 230V pump.
Installation
The swimming pool must be designed and built to prevent consequential damage resulting from a potential
technical fault, power failure or a faulty unit.

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 6 (44)
Fuses
The electronic controller is protected by a
0.5A microfuse located on the printed
circuit board inside the control unit. A
separate 3.15A microfuse is provided for
each of the following outputs: heating,
dosing equipment and valves. The
customer must fit mains fuses of maximum
rating 16A to provide short-circuit protection
for the filtration pump.
Electrical connection
The control unit must be mounted such that it is protected from moisture in accordance with its degree of
protection. The ambient temperature must lie between 0° C and + 40° C and should vary as little as
possible. The relative humidity at the installation position must not exceed 95% and there must not be any
condensation. Avoid exposing the unit to direct heat or sunlight.
The power supply for the unit must be provided via an all-pole disconnection switch with a minimum contact
gap of 3mm and via a residual-current circuit breaker with a fault current IFN of30mA. When using variable-
frequency drives and variable speed pumps, the residual-current circuit breakers stipulated for these
devices must be used and the relevant regulations observed. Always disconnect the unit from the power
supply before opening the case. All electrical wiring and calibration and servicing work must be
performed solely by an approved electrician. The attached wiring diagrams and all applicable safety
regulations must be observed.
The switching outputs of the PC-45 exclusiv are not intended as a voltage supply for variable frequency
drives. Please refer to the relevant wiring diagrams in these operating instructions.
Low-voltage lines
Low-voltage lines must not be laid along with three-phase or AC power cables in the same cable conduit. In
general, always avoid routing low-voltage lines close to three-phase or AC power cables.
Connecting the power supply for a 400V three-phase pump
The factory-inserted link between the two terminals 1 and 2 must be removed
when connecting a pump fitted with a winding protection switch. If the pump does
not have a winding protection switch, the link must remain screwed in place.
These terminals are live and carry a mains voltage!
The 3-phase pump option must be selected for the filtration pump in the
configuration menu.
The pump is monitored by the electronic motor protection device. To provide
protection, the trip current for the motor protector must be set to the rated current
of the pump (specified on the type plate).
Controller
Valves
Heating
Dosing system

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 7 (44)
Connecting the power supply for a 230V single-phase pump
The factory-inserted link between the two terminals 1 and 2 must be removed
when connecting a pump fitted with a winding protection switch. If the pump does
not have a winding protection switch, the link must remain screwed in place.
These terminals are live and carry a mains voltage!
The single-phase pump option must be selected for the filtration pump in the
configuration menu.
In this operating mode, the pump is not monitored by the electronic motor
protection device.
Connecting the power supply for a 230V pump
(with electronic motor protection enabled)
If a 230V pump is meant to be monitored by the electronic motor protection
device, the 3-phase pump option must be selected for the filtration pump. The trip
current for the motor protector must be set to the rated current of the pump
(specified on the type plate). For the electronic motor protection to work correctly,
the electrical power to the motor must pass via all three switching contacts of the
filter control unit (place link between terminals L2 and L3 and between U1 and V1;
connect pump to W1).
The factory-inserted link between the two terminals 1 and 2 must be removed
when connecting a pump fitted with a winding protection switch. If the pump does
not have a winding protection switch, the link must remain screwed in place.
These terminals are live and carry a mains voltage!
Connecting the power supply for a Speck ECO-Touch-Pro pump
A Speck ECO-Touch-Pro pump can be connected directly to the
PC-45 exclusiv unit. Connect the speed controller to terminals 10-15.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.
Connecting the power supply for a Speck ECO-VS pump
A Speck ECO-VS pump can be connected directly to the PC-45
exclusiv unit. Connect the speed controller to terminals 10-15.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.
The digital inputs must be set at the pump to "dI" in the pump setup
menu.

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 8 (44)
Connecting the power supply for a Speck Badu-90-ECO-Motion pump
A Speck Badu-90-ECO-Motion pump can be connected directly to
the PC-45 exclusiv unit. Connect the speed controller to terminals
10-15.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.
In the Setup menu on the pump, the external control must be
enabled for "digital fixed speeds" with the signal type "continuous
signal". The speeds required for ECO mode, normal mode and
backwash mode must be set for the speeds N1, N2 and N3.
Connecting the power supply for a Zodiac FloPro VS pump
A Zodiac FloPro VS pump can be connected directly to the PC-45
exclusiv unit. Connect the speed controller to terminals 10-15.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.
On the pump, the speed controller must be connected to the
designated terminals on the back of the user interface. The speeds
required for ECO mode (level 1), normal mode (level 2) and
backwash mode (level 3) must be assigned to speed levels 1 to 3.
Connecting the power supply for a Pentair IntelliFlo pump
An IntelliFlo pump can be controlled by the PC-45 exclusiv using the
Pentair Intellicom controller.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 9 (44)
Connecting the power supply for a Pentair SuperFlo VS pump
A SuperFlo VS pump can be controlled by the
PC-45 exclusiv.
The mains power supply to the pump must be
provided separately, not via the PC-45 exclusiv.
There must be a link inserted between the two
terminals 1 and 2 (winding protection switch).
The var. speed pump option must be selected for
the filtration pump in the configuration menu.
Always refer to the operating instructions for the
pump.
Connecting the power supply for a UWE PMM pump
A UWE PMM pump can be controlled by the PC-45 exclusiv.
The mains power supply to the pump must be provided separately,
not via the PC-45 exclusiv.
There must be a link inserted between the two terminals 1 and 2
(winding protection switch).
The var. speed pump option must be selected for the filtration pump
in the configuration menu.
Always refer to the operating instructions for the pump.
Connecting the heating system
The pool heating can be connected to terminal U2. This output supplies 230V
and is rated for a maximum load of 3A.
In addition, a floating contact is provided at terminals 22+23 (e.g. for controlling
the boiler).
An 230V solar actuator can be connected to terminals U4 and U4c for
operating the solar heating. When solar heating is operating, the mains voltage
is applied to terminal U4 and no voltage is applied to terminal U4c. When solar
heating is not actuated, no voltage is applied to terminal U4 and the mains
voltage appears at terminal U4c.
Auxiliary input
The auxiliary input has no function in this version.
Connecting the EUROTRONIK-10 for backwashing using a 6-way multiport valve
PC-45 exclusiv
3
EUROTRONIK-10
4
5
6
2
3
4
5
A 4-wire connection (12V Safety Extra Low Voltage) is required for connecting the
EUROTRONIK-10. Ensure that the wires are connected to the correct terminal at each
end. The EUROTRONIK-10 additionally requires a separate power supply. The
backwash times are programmed on the EUROTRONIK-10.
Operating the PC-45 exclusiv without a EUROTRONIK-10 unit
If the PC-45 exclusiv is intended to be operated without a EUROTRONIK-10 unit,
terminals 3 and 4 must be connected together (with a link).

Operating instructions for POOL-Control-45 exclusiv filter control unit Page 10 (44)
Connecting the slide valves for backwashing
A 230V slide valve for the backwash function can be connected to terminals U7 and N.
A 230V slide valve for the rinsing function can be connected to terminals U8 and N.
Both valves are controlled by the internal backwash controller.
The heating and dosing systems are disabled during the backwash and rinsing operation.
Connecting the cover limit-switch
A limit switch for the swimming-pool cover can be connected to terminals 34 and 35.
This switch automatically starts ECO mode when the cover is closed.
A limit switch for the pool cover can be connected to terminals 36 and 37. The switch
has no function in this version.
The terminals carry a safety extra low voltage.
Connecting a flow sensor
A flow sensor or a pressure sensor can be connected between terminals 30 and 31 instead
of the factory-fitted link, in order to provide additional protection for the pump against dry-
running. During filtration, a certain maximum time (factory set to 10 seconds, adjustment
range 5-60 sec) is allowed after the filtration pump starts running before this contact must
close. If the contacts do not close in this time, the filtration pump is switched off and the
fault indicator light comes on. This contact is not polled during backwashing.
The terminals carry a safety extra low voltage.
Connecting the dosing equipment
An auxiliary item of equipment running at 230V (e.g. dosing equipment) can
be connected to terminal U3. This equipment is switched on together with
the filtration pump during filtration.
A volt-free floating relay contact is available between terminals 20 and 21
inside the control unit. This can be used to control additional dosing
equipment (contact is closed during filtration).
This contact is rated for a maximum load of 230V/4A.